warning JEEP WRANGLER 2004 TJ / 2.G Workshop Manual

NOTE:Shifting into or out of 4L is possible with the
vehicle completely stopped, however, difficulty may oc-
cur due to the mating teeth not being properly aligned.
Several attempts may be required for clutch teeth align-
ment and shift completion to occur. The preferred
method is with the vehicle rolling at 2 to 3 mph (3 to 5
km/h). Avoid attempting to engage or disengage 4L with
the vehicle moving faster than 2 to 3 mph (3 to 5 km/h).
WARNING!
Failure to engage a position completely can cause
transfer case damage or loss of power and vehicle
control. You could have an injury accident. Do not
drive the vehicle unless the transfer case is fully
engaged.
TRAC-LOKŸ REAR AXLE
The Trac-LokŸ rear axle provides a constant driving
force to both rear wheels and reduces wheel spin caused
by the loss of traction at one driving wheel. If traction
differs between the two rear wheels, the differential
automatically proportions the usable torque by providing
more torque to the wheel that has traction.
Trac-LokŸ is especially helpful during slippery driving
conditions. With both rear wheels on a slippery surface, a
slight application of the accelerator will supply maxi-
mum traction. When starting with only one rear wheel on
an excessively slippery surface, slight application of the
parking brake may be necessary to gain maximum trac-
tion.
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WARNING!
On vehicles equipped with a limited-slip differen-
tial, never run the engine with one rear wheel off the
ground. The vehicle may drive through the rear
wheel remaining on the ground and cause you to
lose control of your vehicle.
AXLE LOCK (TRU±LOKŸ) Ð IF EQUIPPED
The Axle Locker switch is located on the lower center of
the instrument panel. This feature will only activate
when the following conditions are met:
²Key in ignition, vehicle in 4L (Low) range.
²The vehicle must be traveling at 10 mph (16 km/h) or
less.
To activate the system, press the switch once to lock the
rear axle only (the REAR LOCK indicator light will
illuminate), press the switch again to lock the front axle
(the FRONT LOCK indicator light will illuminate). Once
the rear axle is locked, pressing the switch again will lock
or unlock the front axle.
NOTE:The indicator lights will flash until the axles are
fully locked or unlocked. A chime will sound three times
and the indicator lights will continue to flash at a
different rate if the key is removed while the axles are still
in the locked position.
To unlock the axles, pull up on the switch.
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PARKING BRAKE
To set the parking brake, pull the lever up as firmly as
possible. When the parking brake is applied with the
ignition ON, the BRAKE warning light in the instrument
cluster will light.
NOTE:The BRAKE warning light indicates only that
the parking brake is applied. It does not indicate the
degree of brake application.
NOTE:If the parking brake is applied and the vehicle is
in motion, the BRAKE warning light will flash and a
chime will sound.
Before leaving the vehicle parked on a hill, you must
make sure the parking brake is fully applied and place
the gear selector in the P (Park) position (automatic
transmission) or first gear (manual transmission). Make
certain the transfer case is in gear. Failure to do so may
cause the vehicle to roll and cause damage or injury.
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WARNING!
²Always fully apply the parking brake when leav-
ing your vehicle, or vehicle may roll and cause
damage or injury. Also be certain to leave a
automatic transmission in P (Park), or a manual
transmission in 1st gear. Make certain the transfer
case is in gear. Failure to do so may cause the
vehicle to roll and cause damage or injury.
²If the parking brake is released, and the BRAKE
warning light glows while the ignition switch is
ON or the engine is running, there may be a brake
system problem. Brake pedal travel, effort and
stopping distances may increase, and you should
obtain corrective service immediately.
When parking on a hill, it is important to set the parking
brake before placing the gear selector in P (Park), other-
wise the load on the transmission locking mechanism
may make it difficult to move the selector out of P (Park).
The parking brake should always be applied when the
driver is not in the vehicle.
WARNING!
²Leaving children unattended in a vehicle is dan-
gerous for a number of reasons. A child or others
could be injured. Children should be warned not
to touch the parking brake or the gear selector
lever. Don't leave the keys in the ignition. A child
could operate controls or move the vehicle.
To release the parking brake, pull up slightly, press center
button, then lower lever completely.
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If the parking brake is not completely released, the
BRAKE warning light will remain on.
NOTE:Your vehicle has automatically adjusting rear
brakes and we do not recommend any adjustment other
than the maintenance performed by your authorized
dealer.
ABOUT YOUR BRAKES
Your vehicle is equipped with power assisted brakes as
standard equipment. In the event power assist is lost for
any reason (for example, repeated brake applications
with the engine off), the brakes will still function. The
effort required to brake the vehicle will be much greater
than that required with the power system operating.
WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You wouldn't have your full
braking capacity in an emergency.
If either of two hydraulic systems lose normal capability,
the remaining system will still function with some loss of
overall braking effectiveness. This will be evident by
increased pedal travel during application and greater
pedal force required to slow or stop.
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WARNING!
To use your brakes and decelerate more safely, follow these
tips:
²Do not ªrideº the brakes by resting your foot on the pedal.
This could overheat the brakes and result in unpredictable
braking action, longer stopping distances, or brake damage.
²When descending mountains or hills, repeated braking can
cause brake fade with loss of braking control. Avoid
repeated heavy braking by downshifting the transmission
whenever possible.
²Do not downshift on icy or slippery roads, because engine
braking may cause skidding and loss of control.
²Engines may idle at higher speeds during warm-up, which
could cause rear wheels to spin and result in loss of vehicle
control. Be especially careful while driving on slippery
roads, in close-quarter maneuvering, parking or stopping.
Remember, always engage 4-wheel drive when driving on
slippery roads.
²Do not drive too fast for road conditions, especially when
roads are wet or slushy. A wedge of water can build up
between the tire tread and the road. This hydroplaning
action can cause loss of traction, braking ability, and
control. Under such conditions, engage 4-wheel drive.
²After going through deep water or a car wash, brakes may
become wet, resulting in poor performance and unpredict-
able braking action. Dry the brakes by gentle, intermittent
pedal action while driving at very slow speeds.
WARNING!
The weight and position of cargo and passengers can
change the vehicle center of gravity and vehicle han-
dling. To avoid loss of control resulting in personal
injury, follow these guidelines:
²Always place cargo evenly on the cargo floor, and
locate heavier objects as low and as far forward as
possible.
²Place as much cargo as possible in front of the rear
axle. Too much weight or improperly placed weight
over or behind the rear axle can cause the rear of the
vehicle to sway.
²Do not pile luggage or cargo higher than the top of
the seatback. This could impair visibility or become
a dangerous projectile in a sudden stop or collision.
²The rear cargo space is intended for load carrying
purposes only, not for passengers, who should sit in
seats and use seat belts.
²On hardtop models, do not drive with the lift glass
up. On fabric top models, do not drive with the rear
window curtain up unless the side curtains are also
open. This will prevent dangerous exhaust fumes
from entering the vehicle.
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WARNING!
To help avoid personal injury, follow these tips:
²Never reach through the steering wheel to operate
steering column controls. Injury to your hands or
loss of vehicle control may result.
²If the engine stalls or power assist fails due to a
malfunction, vehicle steering and braking will
require greater effort.
ANTI-LOCK BRAKE SYSTEM Ð IF EQUIPPED
The Anti-Lock Brake System is designed to aid the driver
in maintaining vehicle control under adverse braking
conditions. The system operates with a separate com-
puter to modulate hydraulic pressure to prevent wheel
lock-up and help avoid skidding on slippery surfaces.
All vehicle wheels and tires must be the same size and
type and tires must be properly inflated to produce
accurate signals for the computer.
WARNING!
Significant over or under-inflation of tires, or mixing
sizes of tires or wheels on the vehicle can lead to loss
of braking effectiveness.
The Anti-Lock Brake System conducts a low speed self-
test at about 12 mph (20 km/h). If for any reason, your
foot is on the brake when the vehicle reaches 12 mph (20
km/h), this check will be delayed until 25 mph (40
km/h).
The Anti-Lock Brake System pump motor runs during
the self-test and during an ABS stop to provide the
regulated hydraulic pressure. The motor pump makes a
low humming noise during operation, this is normal.
During off-road use, loss of traction can temporarily
defeat the system and cause the warning light to illumi-
nate. Turn the ignition OFF and ON again to restore
Anti-Lock Brake System function.
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WARNING!
Pumping of the Anti-Lock Brakes will diminish
their effectiveness and may lead to an accident.
Pumping makes the stopping distance longer. Just
press firmly on your brake pedal when you need to
slow down or stop.
WARNING!
²Anti-lock system (ABS) cannot prevent the natu-
ral laws of physics from acting on the vehicle, nor
can it increase braking or steering efficiency be-
yond that afforded by the condition of the vehicle
brakes and tires or the traction afforded.
²The ABS cannot prevent accidents, including
those resulting from excessive speed in turns,
following another vehicle too closely, or hydro-
planing. Only a safe, attentive, and skillful driver
can prevent accidents.
²The capabilities of an ABS equipped vehicle must
never be exploited in a reckless or dangerous
manner which could jeopardize the user's safety
or the safety of others.
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Don't shift to a lower gear than necessary to maintain
headway. Over-revving the engine can spin the wheels
and traction will be lost.
Do not downshift on icy or slippery roads because engine
braking may cause skidding and loss of control.
When driving on soft sand, reduce your tire pressure to
15 psi (103 kPa) minimum to allow greater tire surface
area. You must return the tires to normal air pressure
before driving on pavement or other hard surfaces.
NOTE:Reduced tire pressures below 15 psi (103 kPa)
may cause tire unseating and loss of air pressure.
Hill Climbing
Before climbing a steep hill,change transmission to a
lower gear and shift the transfer case to 4L (Low). Use
first gear and 4L (Low) for very steep hills.
If you stall or begin to lose headwaywhile climbing a
steep hill, allow your vehicle to come to a stop and
immediately apply the brake. Restart the engine and shift
to R (Reverse). Back up slowly down the hill allowing the
compression braking of the engine and transmission tohelp regulate your speed. If the brakes are required to
control vehicle speed, apply them lightly and avoid
locking or skidding the tires.
WARNING!
If the engine stalls or you lose headway or cannot
make it to the top of a steep hill or grade, never
attempt to turn around. To do so may result in
tipping and rolling the vehicle. Always back care-
fully straight down a hill in R (Reverse) gear. Never
back down a hill in N (Neutral) or with the clutch
pedal depressed, using only the brake.
Remember, never drive diagonally across a hill, always
drive straight up or down.
If the wheels start to slip as you approach the crest of a
hill, ease off the accelerator and maintain headway by
turning the front wheels sharply left and right. This will
provide fresh ªbiteº into the surface and will usually
provide traction to complete the climb.
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Traction Downhill
Shift the transmission into a low gear and transfer case to
4L (Low) range. Let the vehicle go slowly down the hill
with all four wheels turning against engine compression
drag. This will permit you to control the vehicle speed
and direction.
After Driving Off-Road
Off-road operation puts more stress on your vehicle than
does most on-road driving. After driving off-road, it is
always a good idea to check for damage.
²Completely inspect the underbody of your vehicle.
Check tires, body structure, steering, suspension, and
exhaust system for damage.
²Check threaded fasteners for looseness, particularly on
the chassis, drivetrain components, steering, and sus-
pension. Retighten them, if required, and torque to the
values specified in the Service Manual.
²Check for accumulations of plants or brush. These
things could be a fire hazard, or they might hide
damage to fuel lines, brake hoses, axle pinion seals,
and propeller shafts.
²After extended operation in mud, sand, water, or
similar dirty conditions, have brake drums, brake
linings, and axle yokes inspected and cleaned as soon
as possible.
WARNING!
Abrasive material in any part of the brakes may
cause excessive wear or unpredictable braking. You
might not have full braking power when you need it
to prevent an accident. If you have been operating
your vehicle in dirty conditions, get your brakes
checked and cleaned as necessary.
²If you experience unusual vibration after driving in
mud, slush or similar conditions, check the wheels for
packed material. Packed foreign material can cause a
wheel imbalance and freeing the wheels will correct
the situation.
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