JEEP WRANGLER 2007 JK / 3.G Workshop Manual
Manufacturer: JEEP, Model Year: 2007, Model line: WRANGLER, Model: JEEP WRANGLER 2007 JK / 3.GPages: 467, PDF Size: 8.83 MB
Page 51 of 467

3. The driver and front passenger seats should be moved
back as far as practical to allow the front airbags room to
inflate.
4. If your vehicle has side airbags, do not lean against the
door, airbags will inflate forcefully into the space be-
tween you and the door.
5. If the airbag system in this vehicle needs to be
modified to accommodate a disabled person, contact the
Customer Center. Phone numbers are provided under “If
You Need Assistance” in Section 9 of this manual.WARNING!
•Relying on the airbags alone could lead to more
severe injuries in a collision. The airbags work
with your seat belt to restrain you properly. In
some collisions the airbags won’t deploy at all.
Always wear your seat belts even though you have
airbags.
•Being too close to the steering wheel or instrument
panel during airbag deployment could cause seri-
ous injury. Airbags need room to inflate. Sit back,
comfortably extending your arms to reach the
steering wheel or instrument panel.
•If the vehicle has side airbags, they also need room
to inflate. Do not lean against the door. Sit upright
in the center of the seat.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 51
2
Page 52 of 467

Airbag System Components
The airbag system consists of the following:
•Occupant Restraint Control Module
•Airbag Warning Light
•Driver Airbag
•Passenger Airbag
•Front Seat Mounted Side Airbags (If Equipped)
•Steering Wheel and Column
•Instrument Panel
•Interconnecting Wiring
•Knee Impact Bolsters
•Front Acceleration Sensors
•Driver and Front Passenger Seat Belt Pretensioner
•Occupant Classification System (OCS) — Front Pas-
senger Seat Only
Occupant Classification Module
Passenger Airbag Disable (PAD) Indicator Light
Weight Sensors
How The Airbag System Works
•
TheOccupant Restraint Control (ORC) Modulede-
termines if a frontal, or side collision is severe enough
to require the front and/or side airbags to inflate. The
front airbag inflators are designed to provide different
rates of airbag inflation from direction provided by the
ORC. The ORC may also modify the rate of inflation
based on the occupant size provided by the Occupant
Classification Module.
52 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
Page 53 of 467

The ORC also monitors the readiness of the electronic
parts of the system whenever the ignition switch is in
the START or ON positions. These include all of the
items listed above except the knee bolster, the instru-
ment panel, and the steering wheel and column. If the
key is in the LOCK position, in the ACC position, or
not in the ignition, the airbags are not on and will not
inflate.
Also, the ORC turns on the “Airbag Warning
Light” and “PAD Indicator Light” for 6 to 8
seconds for a self-check when the ignition is
first turned on. After the self-check, the
“Airbag Warning Light” will turn off. The “PAD
Indicator Light” will function normally (Refer toPas-
senger Airbag Disable (PAD) Indicator Lightin this
section). If the ORC detects a malfunction in any part
of the system, it turns on the “Airbag Warning Light”either momentarily or continuously. A single chime
will sound if the light comes on again after initial start
up.
WARNING!
Ignoring the “Airbag Warning Light” in your instru-
ment panel could mean you won’t have the airbags to
protect you in a collision. If the light does not come
on, stays on after you start the vehicle, or if it comes
on as you drive, have the airbag system checked right
away.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 53
2
Page 54 of 467

•TheOccupant Classification System (OCS)is part of
a Federally regulated safety system required for this
vehicle. It is designed to turn off the front passenger
airbag in the unlikely event that a rear-facing infant
seat is in the front passenger seat.
NOTE:Children 12 years and under should always ride
buckled up in a rear seat in an appropriate child restraint.
•ThePassenger Airbag Disable (PAD) Indicator Light
(an amber light located in the lower switch bank) tells
the driver and front passenger when the front passen-
ger airbag is turned off. The “PAD Indicator Light”
illuminates the wordsPASS AIR BAG OFFto show
that the passenger airbag will not inflate during a
collision requiring airbags. When the right front pas-
senger seat is empty or when very light objects are
placed on the seat, the passenger airbag will not inflate
even though the “PAD Indicator Light” is not illumi-
nated.
Indicator Light Location
54 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
Page 55 of 467

The “PAD Indicator Light” should not be illuminated
when teenagers, most children in a forward-facing
child restraint or booster seats, most children that can
properly wear the vehicle’s seat belt, and when an
adult passenger is properly seated in the front passen-
ger seat. In this case, the airbag is ready to be inflated
if a collision requiring an airbag occurs.
For almost all properly installed rear facing child re-
straints, the “PAD Indicator Light” will be illuminated
indicating that the front passenger airbag is turned off
and will not inflate. If the “PAD Indicator Light” is not
illuminated,DO NOTassume the airbag is turned off
and move the child restraint to the rear seat. A deploying
passenger airbag can cause death or serious injury to a
child in a rear facing infant seat.NOTE:Even though this vehicle is equipped with an
Occupant Classification System, children 12 years and
under should always ride buckled up in a rear seat in an
appropriate child restraint.
Front Passenger
Seat OccupantPassenger Air-
bag Disable
(PAD) Indicator
LightAirbag Status
Adult OFF ON
Grocery Bags,
Heavy Briefcases
and Other Rela-
tively Light Ob-
jectsON OFF
Empty or Very
Small ObjectsOFF* OFF
* Since the system senses weight, some small objects
will turn the PAD Indicator Light on.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 55
2
Page 56 of 467

The OCS classifies an occupant using weight sensors
mounted in the base of the front passenger seat. Any
weight on the seat will be sensed by the system. Objects
hanging on the seat or other passengers pushing down
on the seat will also be sensed. The weight of an adult
will cause the system to turn the airbag on. In this case,
the OCS has classified the occupant of the seat as an
adult. An adult occupant needs to sit in a normal position
(with their feet on or near the floor) in order to be
properly classified. Reclining the seat back too far may
change how an occupant is classified by the OCS.
Drivers and adult passengers should verify that the
“PAD Indicator Light” is not illuminated when an adult
is riding in the front passenger seat. If an adult occu-
pant’s weight is transferred to another part of the vehicle
(like the door or instrument panel), the weight sensors in
the seat may not properly classify the occupant. Objects
lodged under the seat or between the seat and the center
console can prevent the occupant’s weight from beingmeasured properly and may result in the occupant being
improperly classified. Ensure that the front passenger
seat back does not touch anything placed on the back seat
because this can also affect occupant classification. Also,
if you fold down the rear seat check to be sure it doesn’t
touch the front passenger seat.
If the front passenger seat is damaged in any way, it
should only be serviced by an authorized dealer. If the
seat is removed (or even if the seat attachment bolts are
loosened or tightened in any way), take the vehicle to an
authorized dealer.
If there is a fault present in the OCS, the “Airbag Warning
Light” (a red light located in the center of the instrument
cluster directly in front of the driver) will be turned on.
This indicates that you should take the vehicle to an
authorized dealer. The “Airbag Warning Light” is turned
on whenever there is fault that can affect the operation of
the airbag system. If there is a fault present in the OCS,
56 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
Page 57 of 467

both the “PAD Indicator Light” and the “Airbag Warning
Light” are illuminated to show that the passenger airbag
is turned off until the fault is cleared. If an object is
lodged under the seat and interferes with operation of
the weight sensors, a fault will occur which turns on both
the “PAD Indicator Light” and the “Airbag Warning
Light.” Once the lodged object is removed, the fault will
be automatically cleared after a short period of time.
•TheDriver and Passenger Airbag/Inflator Unitsare
located in the center of the steering wheel and the right
side of the instrument panel. When the ORC detects a
collision requiring the airbags, it signals the inflator
units. A large quantity of nontoxic gas is generated to
inflate the front airbags. Different airbag inflation rates
are possible, based on collision severity and occupant
size. The steering wheel hub trim cover and the upper
right side of the instrument panel separate and fold
out of the way as the bags inflate to their full size. The
bags fully inflate in about 50–70 milliseconds. This isabout half of the time it takes to blink your eyes. The
bags then quickly deflate while helping to restrain the
driver and front passenger.
The driver front airbag gas is vented through the vent
holes in the sides of the airbag. The passenger front
airbag gas is vented through the vent holes in the sides
of the airbag. In this way, the airbags do not interfere
with your control of the vehicle.•TheOccupant Classification Module (OCM)is lo-
cated beneath the front passenger seat. The OCM
classifies the occupant into categories based on the
measurements made by the seat weight sensors. The
OCM communicates with the Occupant Restraint Con-
trol (ORC) Module. The ORC uses the occupant cat-
egory to determine whether the front passenger airbag
should be turned off. It also determines the rate of
airbag inflation during a collision.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 57
2
Page 58 of 467

•Your vehicle has fourWeight Sensorslocated between
the seat and the floor pan. The weight sensors measure
applied weight and transfers that information to the
OCM.
•TheSide Impact (SRS) Seat Mounted Side Airbags
(If Equipped)are designed to activate only in certain
side collisions.
The ORC module determines if a side collision is
severe enough to require the side airbags to inflate.
The ORC Module monitors the readiness of the electronic
parts of the system whenever the ignition switch is in the
START or ON positions. These include all of the items
previously mentioned.
In moderate to severe side collisions, the side airbag
inflator on the crash side of the vehicle is triggered,
releasing a quantity of nontoxic gas. The inflating sideairbag exits through the seat seam into the space between
the occupant and the door. The side airbag moves at a
very high speed and with such a high force, that it could
injure you if you are not seated properly, or if items are
positioned in the area where the side airbag inflates. This
especially applies to children.
•TheKnee Impact Bolstershelp protect the knees of
the driver and the front passenger, and position every-
one for the best interaction with the front airbag.
The front passenger seat assembly contains critical com-
ponents that affect the front passenger airbag deploy-
ment. Correctly functioning front passenger seat compo-
nents are critical for the Occupant Classification System
(OCS) to properly classify the front passenger and calcu-
late the proper airbag deployment. Do not make any
modifications to the front passenger seat components,
assembly, or to the seat cover.
58 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
Page 59 of 467

The following requirements must be strictly adhered to:
•Do not modify the front passenger seat assembly or
components in any way.
•Do not modify the front seat center console or center
position seat in any way.
•Do not use prior or future model year seat covers not
designated for the specific model being repaired. Al-
ways use the correct seat cover specified for the
vehicle.
•Do not replace the seat cover with an aftermarket seat
cover.
•Do not add a secondary seat cover other than those
approved by DaimlerChrysler/Mopar.
•At no time should any supplemental restraint system
(SRS) component or SRS related component or fas-
tener be modified or replaced with any part except
those which are approved by DaimlerChrysler/
Mopar.
WARNING!
Unapproved modifications or service procedures to
the front passenger seat assembly, its related compo-
nents, or seat cover may inadvertently change the
airbag deployment in case of a frontal crash. This
could result in death or serious injury to the front
seat passenger if the vehicle is involved in an acci-
dent. A modified vehicle may not comply with re-
quired Federal Motor Vehicle Safety Standards
(FMVSS).
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 59
2
Page 60 of 467

If A Deployment Occurs
The airbag system is designed to deploy when the
Occupant Restraint Control (ORC) Module detects a
moderate-to-severe frontal collision, to help restrain the
driver and front passenger, and then to immediately
deflate.
NOTE:A frontal collision that is not severe enough to
need airbag protection will not activate the system. This
does not mean something is wrong with the airbag
system.
If you do have a collision which deploys the airbags, any
or all of the following may occur:
•The nylon airbag material may sometimes cause abra-
sions and/or skin reddening to the driver and front
passenger as the airbags deploy and unfold. The
abrasions are similar to friction rope burns or those
you might get sliding along a carpet or gymnasium
floor. They are not caused by contact with chemicals.They are not permanent and normally heal quickly.
However, if you haven’t healed significantly within a
few days, or if you have any blistering, see your doctor
immediately.
•As the airbags deflate you may see some smoke-like
particles. The particles are a normal by-product of the
process that generates the nontoxic gas used for airbag
inflation. These airborne particles may irritate the skin,
eyes, nose, or throat. If you have skin or eye irritation,
rinse the area with cool water. For nose or throat
irritation, move to fresh air. If the irritation continues,
see your doctor. If these particles settle on your
clothing, follow the garment manufacturer’s instruc-
tions for cleaning.
•It is not advisable to drive your vehicle after the
airbags have deployed. If you are involved in another
collision, the airbags will not be in place to protect you.
60 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE