JEEP YJ 1995 Service And Repair Manual

HORN/CIGAR LIGHTER
HORN
The horn system uses two switches and horn relay.
The horn switches are on the steering wheel.
Circuit A7 from fuse 3 in the power distribution
center (PDC) feeds a fuse block bus bar that powers
circuit X4 through fuse 5 in the fuse block. Circuit
X4 is HOT at all times and powers the coil and con-
tact sides of the horn relay.
When the case grounded horn switch is depressed,
circuit X3 provides ground for the coil side of the re-
lay and the contacts close. When the contacts close,
circuit X2 supplies voltage to the case grounded
horns.
HELPFUL INFORMATION
²The horn switches are grounded to the steering
wheel.
²Circuit X4 is double crimped at the coil side of the
horn relay.
²Check fuse 3 in the PDC and fuse 5 in the fuse
block.
CIGAR LIGHTER
In the ACCESSORY or RUN position, the ignition
switch supplies voltage to fuse 13 in the fuse block
on circuit A48. Fuse 13 feeds circuit F85 which con-
nects to the cigar lighter. When the lighter is de-
pressed, the contacts inside of the lighter element
close and voltage flows to ground on circuit Z1.
HELPFUL INFORMATION
²In the ACCESSORY or RUN position, the ignition
switch connects circuit A1 from fuse 6 in the PDC
with circuit A48.
DIAGRAM INDEX
Component Page
Cigar Lighter...........................8W-41-3
Fuse 3 (PDC)...........................8W-41-2
Fuse 6 (PDC)...........................8W-41-3
Fuse 5 (Fuse Block).......................8W-41-2
Fuse 13 (Fuse Block)......................8W-41-3
Horns................................8W-41-2
Horn Relay.............................8W-41-2
Horn Switch............................8W-41-2
Ignition Switch..........................8W-41-3
J8W-41 HORN/CIGAR LIGHTERÐXJ-RHD 8W - 41 - 1

AIR CONDITIONING/HEATER
CONTENTS
page page
A/C-HEATER SYSTEM...................... 1 HEATERSYSTEM......................... 1
GENERAL INFORMATION
This section of the wiring diagrams is divided into
two sub-sections; Heater, and A/C and Heater. Whenreferring to the circuit descriptions or wiring dia-
grams, ensure that you use the correct sub-section.
HEATER SYSTEM
BLOWER MOTOR
In the RUN or ACCESSORY position, the ignition
switch connects circuit A1 from fuse 6 in the PDC to
circuit A48. Circuit A48 supplies battery voltage to
fuse 4 in the fuse block. Fuse 4 supplies power to the
heat mode switch on circuit C7.
Circuit C43 from the heat mode switch splices to
supply voltage to the blower motor switch and the
blower motor resistor block. The blower motor switch
sets blower motor speed to HIGH, M1, M2, or LOW.
When the blower motor switch is in the LOW posi-
tion, circuit C43 from the heat mode supplies voltage
to the resistor block. Voltage does not pass through
the blower motor switch in the LOW position.
In the M1 position, the blower motor switch sup-
plies voltage to the resistor block on circuit C4. Fromcircuit C4, voltage passes through three resistors in
the resistor block to the blower motor on circuit C1.
In the M2 position, the blower motor supplies volt-
age to the resistor block on circuit C6. From circuit
C6 voltage flows through two resistors to the blower
motor on circuit C1.
In the HIGH position, the blower motor switch con-
nects directly to the blower motor on circuit C1. Volt-
age does not pass through the resistor block in the
HIGH position.
Circuit Z1 provides ground for the blower motor.
DIAGRAM INDEX
AC/HEATER SYSTEM
GENERAL INFORMATION
Several fuses supply power for the air conditioning/
heater system. In the START or RUN positions, the
ignition switch connects circuit A1 from fuse 6 in the
Power Distribution Center (PDC) to circuit A21. Cir-
cuit A21 powers a bus bar in the PDC that feeds cir-
cuit F12 through fuse 11. Circuit F12 feeds the
contact side of the A/C compressor clutch relay and
the coil side of the radiator fan relay.
In the RUN or ACCESSORY position, the ignition
switch connects circuit A1 from fuse 6 in the PDC to
circuit A48. Circuit A48 supplies battery voltage tofuse 4 in the fuse block. Fuse 4 supplies power to the
A/C-Heater control switch on circuit C7.
Fuse 15 in the PDC supplies battery voltage to the
contact side of the radiator fan relay on circuit F141.
Circuit A14 from fuse 2 in the PDC powers PDC fuse
15.
BLOWER MOTOR
In the RUN or ACCESSORY position, the ignition
switch connects circuit A1 from fuse 6 in the PDC to
circuit A48. Circuit A48 supplies battery voltage to
J8W-42 AIR CONDITIONING/HEATERÐXJ-RHD 8W - 42 - 1

fuse 4 in the fuse block. Fuse 4 supplies power to the
A/C-Heater control switch on circuit C7.
Circuit C43 from the A/C-heater switch splices to
supply voltage to the blower motor switch and the
blower motor resistor block. The blower motor switch
sets blower motor speed to HIGH, M1, M2, or LOW.
When the blower motor switch is in the LOW posi-
tion, circuit C43 from the A/C-Heater switch supplies
voltage to the resistor block. Voltage does not pass
through the blower motor switch in the LOW position
In the M1 position, the blower motor switch sup-
plies voltage to the resistor block on circuit C4. From
circuit C4, voltage passes through three resistors in
the resistor block to the blower motor on circuit C1.
In the M2 position, the blower motor supplies volt-
age to the resistor block on circuit C6. From circuit
C6 voltage flows through two resistors to the blower
motor on circuit C1.
In the HIGH position, the blower motor switch con-
nects directly to the blower motor on circuit C1. Volt-
age does not pass through the resistor block in the
HIGH position.
Circuit Z1 provides ground for the blower motor.
AIR CONDITIONING OPERATION
When the A/C-heater control switch is moved to an
A/C position or the defrost position, the Powertrain
Control Module (PCM) receives the A/C select signal
on circuit C90. Circuit C90 connects to cavity 28 of
the PCM.
Circuit also C90 splices to the low pressure switch
and to supply battery voltage to the coil side of the
A/C compressor clutch relay. If the low pressure
switch is closed, circuit C90 connects to circuit C21.
Circuit C21 supplies battery voltage to the A/C cy-
cling switch. Circuit C91 from the A/C cycling switch
provides the A/C request signal to the PCM. Circuit
C91 connects to cavity 27 of the PCM. Circuit Z1 pro-
vides ground for the A/C cycling switch.
After receiving the A/C request signal, the PCM
supplies ground for the A/C compressor clutch relay
on circuit C13. Circuit F12 from fuse 11 in the PDC
supplies battery voltage to the contact side of the A/C
compressor clutch relay. When the PCM grounds the
relay, the contacts close and connect circuit F12 to
circuit C3. Circuit C3 feeds the A/C compressor
clutch.
Also after receiving the A/C request signal, the
PCM supplies ground for the coil side of the radiator
fan relay on circuit C27 (4.0L engine). Circuit C27
connects to cavity 31 of the PCM. Circuit F12 sup-
plies battery voltage to the coil side of the relay.When the PCM grounds the coil side of the radia-
tor fan relay, the contacts close and connect circuit
F141 from fuse 15 in the PDC to circuit C25. Circuit
C25 feeds the radiator fan motor. Circuit Z1 provides
ground for the motor.
HELPFUL INFORMATION
Circuit A14 from PDC fuse 2 powers circuit F141
through fuse 15 in the PDC.
RADIATOR FAN RELAY AND MOTOR
In the START or RUN positions, the ignition
switch connects circuit A1 from fuse 6 in the Power
Distribution Center (PDC) to circuit A21. Circuit A21
powers a bus bar in the PDC that feeds circuit F12
through fuse 11. Circuit F12 feeds the coil side of the
radiator fan relay.
The PCM supplies ground for the coil side of the
radiator fan relay on circuit C27. Circuit C27 con-
nects to cavity 31 of the PCM.
When the PCM grounds the coil side of the radia-
tor fan relay, the contacts close and connect circuit
F141 from fuse 15 in the PDC to circuit C25. Circuit
C25 feeds the radiator fan motor. Circuit Z1 provides
ground for the radiator fan motor.
HELPFUL INFORMATION
Circuit A14 from PDC fuse 2 powers circuit F141
through fuse 15 in the PDC.
DIAGRAM INDEX
Component Page
A/C Compressor Clutch.....................8W-42-4
A/C Compressor Clutch Relay................8W-42-4
A/C Cycling Switch.......................8W-42-4
A/C Low Pressure Switch...................8W-42-4
A/C Mode Select Switch....................8W-42-5
Blower Motor...........................8W-42-3
Blower Motor Switch......................8W-42-3
Blower Motor Resistor.....................8W-42-3
Fuse 2 (PDC)...........................8W-42-5
Fuse 4 (Fuse Block).....................8W-42-3, 5
Fuse 6 (PDC).......................8W-42-3, 4, 5
Fuse 11 (PDC)..........................8W-42-4
Fuse 15 (PDC)..........................8W-42-5
Heater Mode Switch.......................8W-42-3
Ignition Switch......................8W-42-3, 4, 5
Powertrain Control Module..................8W-42-4
Radiator Fan Motor.......................8W-42-5
Radiator Fan Relay.......................8W-42-5
8W - 42 - 2 8W-42 AIR CONDITIONING/HEATERÐXJ-RHDJ