fuel pump KIA CARENS RHD 2017 Owners Manual

Introduction
6
1
Operation in foreign countries
If you are going to drive your vehicle
in another country, be sure to:
Observe all regulations regarding
registration and insurance.
Determine that acceptable fuel is available. Diesel engineDiesel fuel
Diesel engine must be operated only
on commercially available diesel fuelthat complies with EN 590 or compa-
rable standard. (EN stands for
"European Norm"). Do not use
marine diesel fuel, heating oils, or
non-approved fuel additives, as this
will increase wear and cause dam-age to the engine and fuel system.
The use of non-approved fuels and /
or fuel additives will result in a limita-
tion of your warranty rights.
Diesel fuel of above cetane 51 is
used in your vehicle. If two types of
diesel fuel are available, use summer
or winter fuel properly according to
the following temperature conditions.
Above -5°C (23°F) ... Summer type
diesel fuel.
Below -5°C (23°F) ... Winter type diesel fuel.
Watch the fuel level in the tank very
carefully : If the engine stops through
fuel failure, the circuits must be com-
pletely purged to permit restarting.
CAUTION
Do not let any petrol or water enter the tank. This would makeit necessary to drain it out and to bleed the lines to avoid jam-ming the injection pump anddamaging the engine.
CAUTION - Diesel Fuel
(if equipped with DPF)
It is recommended to use the regulated automotive diesel fuelfor diesel vehicle equipped with the DPF system.
If you use diesel fuel includinghigh sulfur (more than 50 ppmsulfur) and unspecified addi-tives, it can cause the DPF sys- tem to be damaged and whitesmoke can be emitted.

489
Features of your vehicle
Door Ajar Warning Light
This warning light illuminates:
When a door is not closed securely.
Tailgate Open WarningLight
This warning light illuminates: When the tailgate is not closed
securely.
Fuel Filter Warning Light(Diesel Engine)
This warning light illuminates:
Once you set the ignition switch or Engine Start/Stop Button to the ON position.
- It illuminates for approximately 3seconds and then goes off. When water has accumulated
inside the fuel filter.
In this case, remove the water from
the fuel filter.
For more details, refer to “Fuel
Filter” in chapter 8.
Exhaust system (DPF)
warning light (Diesel Engine)
This warning light illuminates:
When there is a malfunction with Diesel Particulate Filter (DPF) system.
When this warning light illumi- nates, it may turn off after driving
the vehicle: - at more than 60km/h (37 mph), or
- at more than 2nd gear with 1500~ 2000 engine rpm for a certain
time (for about 25 minutes).
If the this warning light blink in spiteof the procedure (at this time LCD
warning message will be displayed),
we recommend that you have the
DPF system checked by an autho-
rised Kia dealer.
CAUTION - Fuel Filter
Warning Light
When the Fuel Filter Warning
Light illuminates, enginepower (vehicle speed & idlespeed) may decrease.
If you keep driving with the warning light on, engine parts(injector, common rail, high pressure fuel pump) may bedamaged. If this occurs, werecommend that you have the vehicle inspected by an autho-rised Kia dealer as soon aspossible.
CAUTION - Diesel Engine
with DPF (if equipped)
If you continue to drive with the DPF warning light blinking for along time, the DPF system can be damaged and fuel consump-tion can worsen.

Maintenance
8
8
WARNING - Diesel Engine
Never work on injection system with engine running or within 30seconds after shutting off
engine. High-pressure pump,
rail, injectors and high-pressurepipes are subject to high pres-
sure even after the engine
stopped. The fuel jet produced by
fuel leaks may cause serious
injury, if it touches the body.
People using pacemakers
should not move than 30cm clos-er to the ECU or wiring harness
within the engine room whilst
engine is running, since the high
currents in the electronic engine
control system produce consid-
erable magnetic fields.CAUTION
Do not put heavy objects or apply excessive force on top ofthe engine cover (if equipped)or fuel related parts.
When you inspect the fuel system (fuel lines and fuelinjection devices), we recom- mend that you contact anauthorised Kia dealer.
Do not drive long time with the engine cover (if equipped)removed.
When checking the engine room, do not go near fire.
Fuel, washer fluid, etc. areflammable oils that may cause fire.
Before touching the battery, ignition cables and electricalwiring, you should disconnectthe battery "-" terminal. You may get an electric shockfrom the electric current.
(Continued)
(Continued) When you remove the interior trim cover with a flat head (-)driver, be careful not to dam-age the cover.
Be careful when you replace and clean bulbs to avoidburns or electrical shock.

Maintenance
28
8
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the car
is being driven in severe conditions,more frequent oil and filter changesare required. Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary. Fuel filter cartridge (for diesel) A clogged filter can limit the speed at
which the vehicle may be driven,damage the emission system and
cause multiple issues such as hard
starting. If an excessive amount of
foreign matter accumulates in the
fuel tank, the filter may require
replacement more frequently.
After installing a new filter, run the
engine for several minutes, and
check for leaks at the connections.
We recommend that the fuel filter be
replaced by an authorised Kia dealer.
Fuel filter (for petrol)
Kia petrol vehicle is equipped a life-
time fuel filter that integrated with the
fuel tank. Regular maintenance or
replacement is not needed but
depends on fuel quality. If there are
some important safety matters like
fuel flow restriction, surging, loss of
power, hard starting problem etc, fuelfilter inspection or replace is needed.
We recommend that the fuel filter be
Inspected or replaced by an autho-
rised Kia dealer.Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. We recommend that the fuel
lines, fuel hoses and connections be
replaced by an authorised Kia dealer.
WARNING -
Diesel only
Never work on injection system with engine running or within 30seconds after shutting off
engine. High pressure pump,
rail, injectors and high pressurepipes are subject to high pres-
sure even after the engine
stopped. The fuel jet produced
by fuel leaks may cause serious
injury, if it touch the body. People
using pacemakers should not
move more than 30cm closer tothe ECU or wiring harness with-
in the engine room whilst engine
is running, since the high cur-rents in the Common Rail sys-
tem produce considerable mag-netic fields.
CAUTION
When you are inspecting the belt, place the ignition
switch in the LOCK/OFF or ACCposition.

Maintenance
78
8
SymbolRelay NameType
COOLING FAN LOW RELAYH/C MICRO
COOLING FAN HIGH RELAY3725
BLOWER RELAYH/C MICRO
RR
HTDREAR DEFOGGER RELAYH/C MICRO
(IG1)
3B/START (IG1) RELAYH/C MICRO
(IG2)
4B/START (IG2) RELAYH/C MICRO
1START RELAYH/C MICRO
(ACC)2B/START (ACC) RELAYH/C MICRO
DEICER RLYISO MICRO
F/PUMP RLYH/C MICRO
H/LP WASHER RLYISO MICRO
POWER
OUTLET2P/OUTLET2 RLYISO MICRO
Fuse ratingSymbolFuse NameRelay Name
15AB/A HORNB/ALARM HORN RLY
15AECU3ECU
15AHORNHorn
10AINJECTORINJECTORINJECTOR, ECU,
FUEL PUMP RELAY
10AECU2ECU
20AIGN
COILIGN COILIgnition Coil #1/#2/#3/#4, Condenser
10ASENSOR2E/R Fuse & Relay Box
(COOLING LOW RELAY),
Oil Control Valve #1/#2
20AECU1ECU
10ASENSOR1Oxygen Sensor (UP/DOWN),
Variable Intake Solenoid Valve,
Purge Control Solenoid Valve
10ASPARESPARE
15ASPARESPARE
20ASPARESPARE

Maintenance
80
8
FuseFuse ratingSymbolFuse NameProtected component
FUSE
15ASTOP
LAMPSTOP LAMPStop Signal Electronic Relay, SSEM,STOP LAMP
20AFUEL PUMPFUEL PUMP RELAY
30AFUEL HEATERFUEL HEATER RELAY
40AEMSEMS BOX (Fuse No. - 1/2/3/4/5/6/7/8/9)
50A3B+3Inner Fuse Panel (Leak Current Autocut Device, Fuse No. - 4/7/9/14/16/21/22/27/32/40)
25AFRT_WIPER_LHFRT WIPER LH
25AFRT_WIPER_RHFRT WIPER RH
10AB/UP
LAMPB/UP LPM/T : Back-up Lamp Switch, A/T : Transaxle Range Switch, TCU
50AB+4FRT WIPER LH/RH , ECU4
40ADCT 1Dual Clutch TCU (Voltage Battery 1)
40ADCT 2Dual Clutch TCU (Voltage Battery 2)
10ABRAKE_SWITCHSTOP SIGNAL
20AH/LP_WASHERFRT WIPER LH/RH , ECU4
25APOWER
OUTLET2P/OUTLET 2P/OUTLET RELAY 2
7.5ASPARESPARE

881
Maintenance
SymbolRelay NameType
COOLING FAN LOW RELAYH/C MICRO
COOLING FAN HIGH RELAY3725
BLOWER RELAYH/C MICRO
REAR DEFOGGER RELAYH/C MICRO
(IG1)
3B/START (IG2) RELAYH/C MICRO
(IG2)
4B/START (IG1) RELAYH/C MICRO
1START RELAYH/C MICRO
(ACC)2B/START (ACC) RELAYH/C MICRO
FUEL HEATER RELAY /
FUEL PUMP RELAYH/C MICRO
DEICERISO MICRO
H/LP WASHER RLYISO MICRO
POWER
OUTLET2P/OUTLET2 RLYISO MICRO
Fuse ratingSymbolFuse NameRelay Name
15ASPARESPARE
15AHORNHORN RELAY
20ASPARESPARE
10ASENSOR2
E/R Fuse & Relay Box
(COOLING FAN LOW RELAY),Lambda Sensor (D4FB), Stop Lamp Switch
20AECU1ECU
10ASENSOR1
DSL Box (PTC1 RELAY,
GLOW RELAY), VGT Control
Sensor, Camshaft Position
Sensor, Electrical EGR Valve
15AB/A_HORNB/ALARM HORN RLY
10ASPARESPARE
15ADCT3ECU
10ASPARESPARE
10ASPARESPARE
20ASPARESPARE