brake KIA CARNIVAL 2007 Workshop Manual

2007 > 2.7L V6 GASOLINE >
FAILURE DIAGNOSIS
1.In principle, ESP and TCS controls are prohibited in case of ABS failure.
2. When ESP or TCS fails, only the failed system control is prohibited.
3. However, when the solenoid valve relay should be turned off in case of ESP failure, refer to the ABS fail- safe.
4. Information on ABS fail- safe is identical to the fail- safe in systems where ESP is not installed.
MEMORY OF FAIL CODE
1.It keeps the code as far as the backup lamp power is connected. (O)
2. It keeps the code as long as the HCU power is on. (X)
FAILURE CHECKUP
1.Initial checkup is performed immediately after the HECU power on.
2. Valve relay checkup is performed immediately after the IG2 ON.
3. It executes the checkup all the time while the IG2 power is on.
4. Initial checkup is made in the following cases.
(1) When no failure is detected
(2) When ABS and ESP are not in control.
(3) Initial checkup is not made after ECU power on.
(4) If the vehicle speed is over 5 mph(8 km/h) when the brake lamp switch is off.
(5) When the vehicle speed is over 24.8 mph(40 km/h).
5. Though, it keeps on checkup even if the brake lamp switch is on.
6. When performing ABS or ESP control before the initial checkup, stop the initial checkup and wait for the HECU
power input again.
7. Judge failure in the following cases.
(1) When the power is normal.
(2) From the point in which the vehicle speed reaches 4.9 mph(8 km/h) after HECU power on.
COUNTERMEASURES IN FAIL
1.Shut the system down and perform the following actions and wait for HECU power OFF.
2. Turn the valve relay off.
3. Do not perform any ABS/TCS/ESC functions until normal operating condition is restored.
WARNING LAMP ON
1.ABS warning lamp turns on when ABS is malfunctioning.
2. ESP operation lamp turns on when ESP is malfunctioning.
When power voltage and valve relay voltage are abnormal, input/output related failure judgment is not made.

c.A steering angle sensor used in ESP adjusts 0° setting of steering wheel through K- line or CAN
communication.
2. STEERING ANGLE SENSOR (SAS) CALIBRATION METHOD
(1) Align the wheel to the straight line. (steering wheel < ± 5° )
ex) Perform the wheel alignment first.
Align the wheel to the straight line.
A driver moves the vehicle to the front and back about 5 meters twice or three times.
(2) Connect Scan tool to the vehicle.
(3) Select Brake system.
(4) Select Steering angle sensor(SAS) calibration.
(5)Perform the Steering angle sensor(SAS) calibration.
(6)Perform the procedure continuously.

2.Installation is the reverse the removal.
a.Make sure the connector is plugged in properly.
LOWER PANEL REPLACEMENT
1.Remove the crash pad side cover.
2. Remove the fuse box cover (A).
3.After loosening the crash pad lower panel mounting screws, then remove the lower panel (B).
4. Remove the parking brake lever (C).
[LHD]

Stop Lamps Function
1.Necessary conditions to switch ON the stop lamps:
a. Pushing on the brake pedal.
2. Necessary conditions to switch OFF the stop lamps:
a. Releasing the brake pedal.
3. Functional diagram
Auto Light Function
1.The Auto light function is active when the Head lamp switch is positioned to 'Auto' and the Key is in RUN position.
The auto light sensor is powered on the status ACC, START and RUN of the key position. Based on the Auto light
sensor values corresponding to the exterior brightness level, it controls automatically the lighting of the Park and tail
lamps or / and the Head lamps Low Beam depending on the country.
2. Auto light Sensor detection table
Mode Tail Lamps
Head Lamps Low Beam
Lux (Lux) Voltage(V) Lux (Lux)Voltage(V)
ON < 24 ± 5.2 <1.77 ± 0.08V Same as Tail lamps
OFF > 48 ± 10.5 > 3.47 ± 0.1V Same as Tail lamps
Drl Function
1.The Auto DRL function operates the Head lamps High Beam at 50% of full illumination.
The park and tail are managed by the auto light sensor.
The Auto DRL function is active if:
a. The ignition switch is on RUN position
b. The engine is running.
c. The Park brake switch is OFF.
2. The DRL function is inactive when one of above conditions is released.
When the DRL function is active, the Head lamps High Beam can't be turned ON, except for the Flash To Pass
activation.

Easy Access
1.Description
The easy access function permits automatic rearward movement of the driver seat when the key is removed from
the cylinder. Automatic forward movement of the driver seat will take place when the key is inserted into the
cylinder. This function will be enabled on IMS equipped vehicles when the AUTO button is pressed.
Inhibit Switch should be in P- Position for the Easy Access operation.
2. Functional Diagram
Driver Information
Cluster Indicators
1.The instument cluster indicators listed below are controlled by the In- Panel Module (IPM), Front Area Module
(FAM), or Rear Area Module (RAM) as applicable.
These indicators are:
a. Gearbox status
b. Oil pressure
c. Sediment fuel filter
d. Vacuum
e. Brake fluid
f. Washer fluid
g. Seat belt
h. Park brake
i. Charging voltage
j. Turn indicators
k. High beam
l. Front fog
m. Doors open
n. Tailgate open
o. Stop lamp failure front and rear
2. Functional Diagram

Gearbox Status
The status of the gearbox is sent on the CAN network when the CAN network is available.
Oil Pressure Switch Status
The status of the oil pressure switch is sent on the CAN network when the CAN network is available.
Fuel Filter Status
The FAM receives on digital input the status of the fuel filter (Fuel Filter Input) and sends it (Fuel filter switch) on the
CAN network.
Washer Fluid Sensor Status
The FAM receives on digital input the status of the washer fluid sensor and sends it on the CAN network.
If Washer Fluid Low Input is LOW for more than 10 sec, FAM sends the warning message.
Seat Belt Warning Status
The IPM receives on digital input the status of the seat belt switch and sends the seat belt warning on the CAN
network.
If the Ignition switch status is in RUN or START when the Seat Belt Sw Input is FASTENED, the seat belt warning
indicator is blinking for 6 seconds.
When Seat Belt switch Input is NOT FASTENED, the seat belt warning indicator is blinking for 6 seconds.
If the Seat Belt switch Input is FASTENED during the 6 seconds, the seat belt warning indicator is blinking till the end
of the 6 seconds.
In North America:
the seat belt warning indicator is blinking when Ignition switch is on the status RUN or START and Seat Belt Sw Input
is NOT FASTENED.
Parking Brake Indicator
The indicator manages 3 functions: brake fluid sensor, parking brake warning and vacuum switch.
The vacuum function is available for diesel engine only
The FAM receives on digital input the status of the vacuum switch and the ABS EBD warning and sends them on the
CAN network.
The status of the vacuum switch and the ABS EBD warning are sent on the CAN network when the CAN network is
available.
The FAM receives on digital input the status of the brake fluid sensor and sends it on the CAN network.
The status of the brake fluid sensor is sent on the CAN network when the CAN network is available.
The IPM receives on digital input the status of the parking brake switch and by CAN network the status of the vacuum
switch, the status of the ABS EBD warning, the status of the brake fluid sensor and the speed of the vehicle.

switch, the status of the ABS EBD warning, the status of the brake fluid sensor and the speed of the vehicle.
The IPM sends the park brake indicator control on the CAN network.
The indicator is lighted if the vacuum switch or ABS EBD warning are on or brake fluid sensor is low or park brake
switch is on.
If the speed of the vehicle is over 10 km/h and ignition switch is on the status RUN the park brake indicator control is
blinking at 50% duty in 0.6 second if Parking Brake switch Input is active. In this case Vacuum switch, ABS EBD
warning and Brake Fluid sensor are ignored.
The park brake indicator is blinking on the same time that the chime is ringing. If a CAN signal among Vacuum switch,
EBD warning or Brake Fluid Sens switch is INVALID, out of range or not received this CAN signal is considered to be
OFF.
If VehicleSpeed CAN signal is INVALID or not received, it is considered to be 0 kph.
Charging Voltage Control
The IPM receives on analog input the voltage of generator and sends a warning.
When the voltage of generator L pass strictly above 10V, the state of the CAN variable.
Turn Indicators Status
The status of the turn indicators are sent on the CAN network when the CAN network is available.
High Beam Status
The status of the high beam is sent on the CAN network when the CAN network is available.
Front Fog Lamp Status
The status of the front fog lamp (lightning and state of the bulbs) is sent on the CAN network when the CAN network
is available.
Doors Open Warning
The RAM receives on digital input the status of the driver door open switch and sends it on the CAN network.
The RAM receives on digital input the status of the passenger door open switch and sends it on the CAN network.
The RAM receives on digital input the status of the left sliding door open switch and sends it on the CAN network.
The RAM receives on digital input the status of the right sliding door open switch and sends it on the CAN network.
When vehicle speed is under 10 kph, with ignition key not inserted and any door OPEN, DoorsOpenWngCtrl stays ON
for 20 min and then is turned OFF.
Tailgate Open Switch Status
When vehicle speed is under 10 kph, ignition key is inserted and Tailgate open switch is OPEN, Tailgate Open
warning stays ON forever (IPM can enter sleep mode).
When vehicle speed is under 10 kph, with ignition key not inserted and lgate open switch is OPEN, Tailgate Open
warning stays ON for 20 min and then is turned OFF.
Chime Control
1.The chime warns the driver that a problem is occurred.
These warning are:
a. Seat belt
b. Parking on
c. Over speed
d. Key reminder
e. Light Warning
f. Doors Open
g. Tailgate open warning
2. Chime sound priority:
a. 1st : Seatbelt warning
b. 2nd : Overspeed warning
c. 3rd : Door open warning
d. 4th : T/Gate open warning
e. 5th : Key operated warning
f. 6th : Parking Brake warning

g.7th : Light ON warning
h. 8th : Key learning sound
3. If two different warning condition happen at the same time, chime should work only for the highest warning
condition.
4. Cluster indicators should work for two warning behavior.
5. Behavior Description
Seat Belt Warning
The IPM receives on digital input the status of the seat belt switch.
The chime is activated during 6 second when the seat belt is not fastened.
The chime will stop immediately if the seat belt is fastened during the 6 seconds of the chime.
Park Brake Warning
The IPM receives on digital input the status of the parking brake switch.
The IPM receives the speed of the vehicle by the CAN network.
The chime is activated when the parking brake is on, ignition switch is on RUN and speed vehicle is over 10 km/h.
The park brake indicator is blinking at the same time that the chime is ringing.
Over Speed Warning
The IPM receives the overspeed warning by the CAN network.
The chime is actived when the overspeed speed warning is on the state Overspeed.
Key Reminder Warning
The IPM receives the status of the key on digital input.
The IPM receives the status of the driver door open switch by the CAN network.
The chime is activated when key is inserted and the driver door is open.
Light Warning
The IPM receives the status of the driver door open switch by the CAN network.
The light chime warning is activated when the driver door is open and the park and tail lamps are turned on.
Doors Open Warning
The RAM receives on digital input the status of the driver / passenger / left sliding / right sliding door open switch and
sends it on the CAn network.
The IPM receives by CAN network the speed of the vehicle.
The doors open warning chime is activated when one or several of the 4 doors is opened and the speed of vehicle is
over 10km/h.
Tailgate Open Warning
The RAM receives on digital input the status of the tailgate open switch and sends it on the CAN network.
The IPM receives by CAN network the speed of the vehicle.
The tailgate open warning chime is activated when the tailgate is opened and the speed of vehicle is over 10km/h.
Safety And Security Function
Remote Keyless Entry

18Rear fog lamp ON/OFF
19 Front fog lamp ON/OFF
20 Park tail lamp ON/OFF
21 Main room lamp ON/OFF
22 Main room lamp door ON/OFF
23 Left turn signal ON/OFF
24 Right turn signal ON/OFF
25 Front wiper low speed(from rain sensor) ON/OFF
26 Front wiper low speed switch(from multi function switch) ON/OFF
27 Front wiper high speed(from rain sensor) ON/OFF
28 Front wiper high speed switch(from multi function switch) ON/OFF
29 Rear wiper low speed switch ON/OFF
30 Rear wiper intermittent switch ON/OFF
31 Front wiper intermittent switch ON/OFF
32 Front washer ON/OFF
33 Rear washer ON/OFF
34 Windshield defog ON/OFF
35 Rear defog ON/OFF
36 Parking brake ON/OFF
37 Hazard switch ON/OFF
38 Seat- belt ON/OFF
39 VAS ON/OFF
40 Front wiper mist switch ON/OFF
41 Sunroof open(When operating) OPEN/CLOSED
42 PSD PTG on/off switch signal ON/OFF
43 Flash to pass ON/OFF
44 Ignition key reminder INSERTED/NOT INSERTED
45 LH PSD open/close(Over head console) ON/OFF
46 PTG open/close(Over head console) ON/OFF
47 RH PSD open/close(Over head console) ON/OFF
48 Crash sensor input from airbag unit ON/OFF
49 Adjustable pedal backward ON/OFF
50 Adjustable pedal forward ON/OFF
51 IGN1 ON/OFF
52 IGN2 ON/OFF
53 ACC ON/OFF
54 MTS unlock input ON/OFF
55 Hood Open switch OPEN/CLOSED
FAM (Front Area Module) No. Input switch Unit

1Inhibitor Switch Neutral ON/OFF
2 Inhibitor Switch Park ON/OFF
3 Inhibitor Switch Reverse ON/OFF
4 Brake Fluid Sensor State OK/LOW
5 Washer Fluid Sensor State OK/LOW
6 Fuel Filter State OK/NG
7 Oil Pressure Switch State OK/LOW
8 Vacuum Switch State OK/LOW
9 IGN2 ON/OFF
10 Front Wiper Park Switch State Park/Out of park
11 Stop lamp fuse check input OK/NG
12 Windshield defog operation check OK/NG
RAM (Rear Area Module) No. Input switch Unit
1 Tailgate Flasher Signal(From PTG) ON/OFF
2 Stop Lamp switch ON/OFF
3 PSD PTG Door Lock Monitoring Switch UNLOCKED/LOCKED
4 Passenger Door Open Switch ON/OFF
5 Driver Door Open Switch OPEN/CLOSE
6 Tailgate Door Open Switch OPEN/CLOSE
7 RSD Open Switch OPEN/CLOSE
8 LSD Open Switch OPEN/CLOSE
9 RSD Power Window Up Switch ON/OFF
10 RSD Power Window Down Switch ON/OFF
11 LSD Power Window Up Switch ON/OFF
12 LSD Power Window Down Switch ON/OFF
13 RQG Power Motor Close Switch ON/OFF
14 RQG Power Motor Open Switch ON/OFF
15 LQG Power Motor Close Switch ON/OFF
16 LQG Power Motor Open Switch ON/OFF
17 IGN2 ON/OFF
18 Rear Wiper Park Switch Park/Out of park
19 Rear defog operation check input ON/NG
20 Tailgate Key Cylinder Unlock Switch ON/OFF
21 Tailgate Key Cylinder Lock Switch ON/OFF
DDM (Driver door module) No. Input switch Unit
1 Door Lock Monitoring Switch LOCK/UNLOCK
2 Door Lock Switch ON/OFF