gas type KIA CARNIVAL 2007 Owner's Manual

2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
Driveshaft
Engine Transaxle Joint type
Max. permissible angle
Inner Outer InnerOuter
2.9 CRDi M/T
TSJ#26 BJ#2846.5° 23°
A/T UTJ- II#25 BJ#2646.5° 23°
3.8 MPI A/TUTJ- II#25 BJ#2646.5° 23°
Front hub & bearing assembly
Starting torque 1.97 Nm (20 kgf.cm, 1.45 lb - ft)
Rear hub & bearing assembly
Starting torque y 1.97 Nm (20 kgf.cm, 1.45 lb - ft)
Inner: On transaxle side
Outer : On tire side
TGHTENING TORQUE
Items NmKgf.m lb- ft
Hub nut 90 ~ 1109.0 ~ 11.0 65 ~ 80
Driveshaft lock nut 245 ~ 27524.5 ~ 27.5 177 ~ 199
Tie rod end castle nut 60 ~ 806.0 ~ 8.0 43 ~ 58
Front lower arm to knuckle bolt & nut 90 ~ 1209.0 ~ 12.0 65 ~ 87
Inner shaft bearing & bracket assembly bolts
(DSL) 43 ~ 63
4.3 ~ 6.3 31 ~ 46
Inner shaft bearing & bracket assembly bolts
(GSL) 50 ~ 65
5.0 ~ 6.5 36 ~ 47
Front caliper assembly to knuckle bolts 85 ~ 1008.5 ~ 10.0 61 ~ 72
Front strut assembly to knuckle bolts 100 ~ 12010.0 ~ 12.0 72 ~ 87
Front hub & bearing assembly to knuckle
bolts 160 ~ 180
16.0 ~ 18.0 116 ~ 130
Rear lower arm to carrier bolt & nut 160 ~ 18016.0 ~ 18.0 116 ~ 130
Rear caliper assembly to carrier assembly
bolts 50 ~ 60
5.0 ~ 6.0y 36.2 ~ 43.4
Rear hub lock nut 200 ~ 26020.0 ~ 26.0 145 ~ 188
Rear brake assembly to carrier assembly bolts 50 ~ 605.0 ~ 6.0 36 ~ 43
Carrier assembly to assist arm bolt 90 ~ 1009.0 ~ 10.0 65 ~72
Carrier assembly to upper arm bolt 90 ~ 1009.0 ~ 10.0 65 ~72
LUBRICANTS
Joint type Recommended grease Quantity

2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
FRONT SUSPENSION SYSTEM
Items Specification
Type Macpherson strut
Shock Absorber Type
Gas
Stroke mm (in) 195.5 (7.70)
Expansion mm (in) 595.5 ± 3 (23.44 ± 0.12)
Compression mm (in) 400 + 3, - Free (15.75 + 3,
Free)
I.D. Color DIESEL
WHITE
GASOLINE RED
Damping force (0.3 m/s) DIESEL
Expansion N(kgf)
1265 ± 186 (129 ± 19)
Compression N (kgf) 618 ± 108 (63 ± 11)
GASOLINEy Expansion N(kgf)
980 ± 220 (100 ± 15)
Compression N (kgf) 588 ± 118 (60 ± 12)
Spring DIESEL
Free height mm (in)
418.9 (16.49)
Load(kg) I.D. Color594.8~606.7
Yellow 2 point
y
582.9~594.7 yYellow 1 point
GASOLINE Free height mm (in)
415.9 (16.37)
Load(kg) I.D. Color550.0~561.2
Green 2 point
y
538.8~549.9 Green 1 point
REAR SUSPENSION SYSTEM Items Specification
Type Multi Link
Shock Absorber Type
Gas
Stroke mm (in) 170 (6.68)
Expansion mm (in) 478.0 ± 3 (18.82 ± 0.12)
Compression mm (in) 308 + 3, - Free
(12.13 + 0.12, - Free)
I.D. Color DIESEL
WHITE
GASOLINE RED
Damping force (0.3 m/s) DIESEL
Expansion N(kgf)
1540 ± 216 (157 ± 22)
Compression N (kgf) 647 ± 127 (66 ± 13)
GASOLINE Expansion N(kgf)
1422 ± 206 (145 ± 21)
Compression N (kgf) 549 ± 108 (56 ± 11)
DIESEL Free height mm (in)
286.7 (11.29)
Load(kg) I.D. Color642.2~674.7
Yellow 2 point
y

2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
Items Specifications
Steering column/ shaft Type
Tilt
Tilt stroke +7°/ - 11.7°
Steering gear Type
Rack & pinion
Rack stroke VRS On
148 mm (5.827 in)
VRS Off 156 mm (6.142 in)
Power steering pump Type
Vane
Diesel Relief pressure
90 kgf/cm²
Discharge 9.6 cc/rev
Gasoline Relief pressure
90 kgf/cm²
Discharge 10.5 cc/rev
SERVICE STANDARD
Items Specifications
Steering wheel free play 30 mm (1.12 in)
Steering angle VRS on
Inner
38.64°
Outer 31.78°
VRS off Inner
41.91°
Outer 33.54°
TIGHTENING TORQUE
Items NmKgf.m Lb- ft
Steering wheel lock nut 40 ~ 504.0 ~ 5.0 29 ~ 36
Steering column mounting bolts and nut 13 ~ 181.3 ~ 1.89.4 ~ 13.0
Bolt connecting steering column to universal
joint 15 ~ 20
1.5 ~ 2.010.8 ~ 14.5
Bolt connecting universal joint to steering gear 13 ~ 181.3 ~ 1.89.4 ~ 13.0
Steering column mounting bolts and nut 13 ~ 181.3 ~ 1.89.4 ~ 13.0
Tie rod end castle nut 35 ~ 453.5 ~ 4.5 25 ~ 33
Front lower arm ball joint assembly bolts 90 ~ 1209.0 ~ 12.0 65 ~ 87
Stabilizer link to strut assembly nut 100 ~ 12010.0 ~ 12.0 72 ~ 87
Rear roll stopper to sub- frame bolts 50 ~ 605.0 ~ 6.0 36 ~ 43
Pressure tube to valve body housing nut 12 ~ 181.2 ~ 1.8 9 ~ 13
Pressure tube to oil pump eye bolt 65 ~ 756.5 ~ 7.5 47 ~ 54
Return tube to valve body housing nut 12 ~ 181.2 ~ 1.8 9 ~ 13
Power steering gear box to sub- frame bots 90 ~ 1109.0 ~ 11.0 65 ~ 80
LUBRICANT
Item Lubricant Quantity
Power steering fluid PSF - 31.1 L

2007 > 2.7L V6 GASOLINE >
SPECIFICATION
Air conditioner
Item Specification
Compressor Type
VS (Variable capacity)
Oil type & Capacity ND- OIL8 (PAG), 120 ± 10cc
Pulley type L5OS - TYPE
Displacement 180cc/rev
Condenser Heat rejection14,000 ± 5% kcal/hr
Dual pressure switch High [psi(kg/cm²)]
ON: 370 ± 2.8 (26.0 ± 0.2)
OFF: 455 ± 2.8 (32.0 ± 0.2)
Low ([psi(kg/cm²)] ON : 28.6 ~ 36.3 (2.00 ~ 2.55)
OFF : 28.4 ± 2.8 (2.0 ± 0.2)
Expansion valve TypeBlock
Refrigerant Type
R- 134a
Capacity [oz.(g)] 28.21 ± 0.88 (800 ± 25)
Blower unit
Item Specification
Fresh and recirculation Operating method Actuator
Blower Type
Sirocco
Speed step Auto + 8 speed (Automatic)
1~8speed (Manual)
Speed control Power mosfet
Air filter TypeParticle filter
Heater and evaporator unit
Item Specification
Heater Type
Pin & Tube type
Heating capacity 4,700 ± 5% kcal/hr
Mode operating method Actuator
Temperature operating method Actuator
Evaporator Temperature control type
Evaporator temperature sensor
A/C ON/OFF [°C(°F)] ON : 2.3 ± 0.5 (36.14 ± 32.9)
OFF: 1.3 ± 0.5 (34.34 ± 32.9)

2007 > 2.7L V6 GASOLINE >
INSPECTION
1.Ignition "ON"
2. Blow air with changing temperature to the in car sensor air inlet. Measure sensor resistance between 2 and 4
terminals.
Specification
Temperature [°C(°F)] Resistance between terminals 2and 4 (kΩ)
0 (32) 97.83 ± 2.61%
15 (59) 47.12 ± 1.45%
25 (77) 30.00 ± 1.20%
35 (95) 19.60 ± 1.44%
50 (122) 10.82 ± 2.26%
In car sensor is negative type thermistor that resistance will rise with lower temperature, and reduce with
higher temperature.
REPLACEMENT
1.Disconnect the negative ( - ) battery terminal.
2. Remove the A/C control pannel. (Refer to BD group).
3. Disconnect the connector of in - car sensor (A).Loosen the mounting 2 screws and then remove the in - car sensor
(B).
4.Installation is the reverse order of removal.

2007 > 2.7L V6 GASOLINE >
INSPECTION
1.Ignition "ON"
2. Using the multi- tester, Measure resistance between terminal "1" and "2" of water temperature sensor.
Specification
Coolant temperature [°C(°F)] Resistance (kΩ)Voltage (V)
- 10(14) 55.85 ± 3% 4.24 ± 3%
0(32) 32.91 ± 3% 3.83 ± 3%
10(50) 19.99 ± 3% 3.33 ± 3%
20(68) 12.51 ± 3% 2.78 ± 3%
30(86) 8.047 ± 3% 2.23 ± 3%
40(104) 5.311 ± 3% 1.73 ± 3%
50(122) 3.588 ± 3% 1.32 ± 3%
60(140) 2.476 ± 3% 0.99 ± 3%
70(158) 1.742 ±3% 0.74 ± 3%
80(176) 1.246 ± 3% 0.55 ± 3%
3. If the measured resistance is not specification, substitute with a known- good water temperature sensor and check
for proper operation.
4. If the problem is corrected, replace the water temperature sensor.
Negative type thermistor that resistance will rise with lower temperature, and reduce with higher temperature.
REPLACEMENT
1.Disconnect the negative ( - ) battery terminal.
2. Remove the grove box. (Refer to BD group)
3. Disconnect the connector (B) of water temperature sensor and then remove the water temperature sensor(A) by
pulling out.

2007 > 2.7L V6 GASOLINE >
DESCRIPTION
1.The ambient temperature sensor is located at the front of the condenser and detects ambient air temperature. It is
a negative type thermistor; resistance will increase with lower temperature, and decrease with higher temperatures.
2. The sensor output will be used for discharge temperature control, temperature regulation door control, blower
motor level control, mix mode control and in - car humidity control.
If the ambient temperature is below - 3°C (26.2°F), the A/C compressor will be stopped.
The compressor will be operated by manual operating.

2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
Item Specification
Master cylinder
· Type
· I.D. mm(in)
· Piston stroke mm(in)
· Fluid level warning sensor Tandem type
26.99/(1.063)
30(1.18)
Provided
Brake booster
· Type
· Boosting ratio 8 + 9 in Tandem
9.0 : 1
Front brake(Disc)
· Type
· Disc O.D.
· Disc thickness
· Pad thickness
· Cylinder type
· Cylinder I.D. Floating type with ventilated disc
298 mm (11.73 in)
28 mm (1.10 in)
10.5 mm (0.41 in)
Double piston
Ø48 mm (Ø1.89 in)
Rear brake(Disc)
· Type
· Disc O.D.
· Disc thickness
· Pad thickness
· Cylinder type
· Cylinder I.D Floating type with solid disc
302 mm (11.89 in)
12 mm (0.47 in)
10 mm (0.39 in)
Single piston
Ø42.9 mm (Ø1.69 in)
Parking brake
· Type
· Actuation
· Drum DIH(Drum in hat)
Foot brake
Ø190 mm (Ø7.48 in)
O.D=Outer Diameter
I.D=Inner Diameter
ABS : Anti- lock Brake System
ESP : Electronic Stability Program
SERVICE STANDARD
Items Standard value
Brake pedal height 192.4 mm(7.57 in)
Brake pedal full stroke 122 mm (4.8 in)
Adjust Brake pedal full stroke 60 mm (2.36 in)
Brake pedal free play 3 ~ 8 mm(0.11 ~ 0.31 in)
Stop lamp switch outer case to pedal stopper clearance 1.0 ~ 1.5 mm (0.04 ~ 0.06 in)
Booster push rod to master cylinder piston clearance 0.6 ~ 1.7(0.02 ~ 0.07 in)(at 500 mmHg)
Parking brake pedal stroke when pedal assembly is depressed with
294N (30kgf, 66lb force) 145 mm (5.71 in) above
Front disc brake pad thickness 10.5 mm (0.41 in)
Front disc thickness 28 mm (1.10 in)
Rear disc brake pad thickness 10 mm (0.39 in)
Rear disc brake disc thickness 12 mm (0.47 in)
Rear parking brake liner thickness 4 mm (0.16 in)

2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
HOOD Type Rear hinged, gas lifter type
REAR DOOR Construction
Regulator system
Locking system Front hinged, full door construction
X- ARM type
Pin- fork system
FRONT DOOR Construction
Regulator system
Locking system Sliding door construction
Wire drum type
Pin- fork system
TAILGATE Type Inner hinged, gas lifter type
GLASS
THICKNESS Windshield glass
Front door glass
Rear door glass
Rear window glass 5mm
4mm
4mm
3.5mm
SEAT BELTS Front
Rear 3 point type with Emergency Locking Retractor
(E.L.R)
3 point type with Emergency Locking Retractor
(E.L.R)
TIGHTENING TORQUE
Items
N.mKgf.m Lbf.ft
Front and rear doors Door hinge to body
Door hinge to door
Striker
Glass mounting bolt
Outside handle mounting bolt
Rear channel mounting nut 33.3~41.2
21.6~26.5
6.9~10.8
7.8~11.8
6.9~10.8
7.8~11.8 3.4~4.2
2.2~2.7
0.7~1.1
0.8~1.2
0.7~1.1
0.8~1.224.6~30.4
15.9~19.5
5.1~8.0
5.8~8.7
5.1~8.0
5.8~8.7
Tailgate Tailgate hinge to body
Tailgate hinge to tailgate
Tailgate lift mounting bolt
Key cylinder mounting nut 6.9~8.8
6.9~8.8
6.9~8.8
6.9~10.8 0.7~0.9
0.7~0.9
0.7~0.9
0.7~1.15.1~6.5
5.1~6.5
5.1~6.5
5.1~8.0
Hood Hood hinge to body
Hood hinge to hood
Hood latch to body 21.6~26.5
21.6~26.5
6.9~10.8 2.2~2.7
2.2~2.7
0.7~1.115.9~19.5
15.9~19.5
5.1~8.0
Seat Front seat mounting bolts
Rear seat mounting bolts 43.1~64.7
43.1~64.74.4~6.6
4.4~6.631.8~47.7
31.8~47.7
Seat belt Front seat belt height adjuster
Front seat belt buckle
mounting bolt
Front seat belt anchor
mounting bolt
Front seat belt lower anchor
Front seat belt upper anchor
Rear seat belt anchor
attaching bolt
Rear seat belt retractor
mounting bolt 39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.528.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8

2007 > 2.7L V6 GASOLINE >
GENERAL TROUBLESHOOTING INFORMATION
BEFORE TROUBLESHOOTING
1. Check applicable fuses in the appropriate fuse/relay box.
2. Check the battery for damage, state of charge, and clean and tight connections.
a.Do not quick- charge a battery unless the battery ground cable has been disconnected, otherwise you will
damage the generator diodes.
b. Do not attempt to crank the engine with the battery ground cable loosely connected or you will severely
damage the wiring.
3. Check the generator belt tension.
HANDLING CONNECTORS
1.Make sure the connectors are clean and have no loose wire terminals.
2. Make sure multiple cavity connectors are packed with grease (except watertight connectors).
3. All connectors have push - down release type locks (A).
4.Some connectors have a clip on their side used to attach them to a mount bracket on the body or on another
component. This clip has a pull type lock.
5. Some mounted connectors cannot be disconnected unless you first release the lock and remove the connector from
its mount bracket (A).
6.Never try to disconnect connectors by pulling on their wires; pull on the connector halves instead.
7. Always reinstall plastic covers.