gas type KIA CARNIVAL 2007 Workshop Manual

2007 > 2.7L V6 GASOLINE >
IDENTIFICATION NUMBER DESCRIPTION
VEHICLE IDENTIFICATION NUMBER
1 : Geographic zone
- K = Korea
2 : Manufacturer
- N = Kia motor company
3 : Vehicle type
- A = Passenger car
4 - 5 : Vehicle Line/Series
- MB = VQ
- MC = EP
6 - 7: Body type
- 75 = Coach & GVW 2271 ~ 2720 kg
- 76 = Long coach & GVW 2271 ~ 2720 kg
8 : Engine type
- 1 = J2.9 Diesel
- 2 = µ 2.7
- 3 = λ3.8 Gasoline
9 : Transmission type
- 2 : Manual
- 5 : Automatic
10 : Model year
- 5 = 2005, 6 = 2006, 7 = 2007
11 : Plant location
- 6 = Soha plant
12 - 17 : Production sequential number
- 000001 ~ 999999
ENGINE IDENTIFICATION NUMBER
GASOLINE
1. Engine fuel
- G : Gasoline
2. Engine range
- 4 : 4 cycle 4 cylinder
- 6 : 4 cycle 6 cylinder
3. Engine development order
- D : Lambda engine
4. Engine capacity
- E : 2656 cc (µ- engine)
5. Production year
- 5 : 2005, 6 : 2006
6. Engine production sequence number
- 000001 ~ 999999

Always use Genuine Kia parts and recommedended fluid.
Using any other type of parts and fluid can cause serious damaged if the vehicle.RECOMMENDED LUBRICANTS
LUBRICANTS CAPACITIES Description 2.7
Engine oil Oil pan 4.2 (4.44, 3.70)
Oil filter 0.3 (0.32, 0.26)
Total 4.5 (4.76, 0.26)
Cooling system 8.2~8.3
(8.66~8.77, 7.22~7.3)
Manual transaxle 1.85 (1.95, 1.62)
Automatic transaxle 10.7 (11.3, 9.41)
Power steering 1.0 (1.06, 0.88)
Capacities : [liter (U.S.qus, lmp.qts)]
SELECTION OF ENGINE OIL (Gasoline-2.7)
RECOMMENDED ILSAC classification : GF - 3 OR ABOVE
RECOMMENDED API classification : SL(SJ) OR ABOVE
RECOMMENDED SAE viscosity grades :

2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
Description SpecificationsLimit
General
Type V- type, DOHC
Number of cylinder 6
Bore 86.7mm(3.4134in.)
Stroke 75mm(2.9528in.)
Total displacement 2,656cc
Compression ratio 10.4
Firing order 2 - 3 - 4 - 5 - 6 - 1
Valve timing
Intake valve Opens (ATDC) 4° ~ - 56°
Closes (ABDC) 60° ~ 0°
Exhaust valve Opens (BBDC) 46°
Closes (ATDC) 10°
Cylinder head
Flatness of gasket surface 0.03mm(0.0012in.) or less 0.05mm(0.0020in.)
Flatness of
manifold mounting Intake
0.15mm(0.0059in.) or less
Exhaust 0.15mm(0.0059in.) or less
Camshaft
Cam height LH
CamshaftIntake
44.5mm(1.7520in.)
Exhaust 44.5mm(1.7520in.)
RH
Camshaft Intake
44.5mm(1.7520in.)
Exhaust 44.5mm(1.7520in.)
Journal outer
diameter LH
CamshaftIntake
27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)
Exhaust 27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)
RH
Camshaft Intake
27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)
Exhaust 27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)
Bearing oil
clearance Intake
0.020 ~ 0.057mm(0.0008 ~ 0.0022in.)
Exhaust 0.020 ~ 0.057mm(0.0008 ~ 0.0022in.)
End play 0.05 ~ 0.15mm(0.0020 ~ 0.0059in.)
Valve
Valve length Intake 110.1mm(4.3346in.)
Exhaust 111.1mm(4.3740in.)
Stem outer
diameter Intake
5.965 ~ 5.980mm(0.2348 ~ 0.2354in.)
Exhaust 5.950 ~ 5.965mm(0.2343 ~ 0.2348in.)
Face angle 45° ~ 45.5°
Thickness of
valvehead(margin) Intake
1.0mm(0.0394in.)
Exhaust 1.3mm(0.0512in.)

2007 > 2.7L V6 GASOLINE >
SPECIFICATION
IGNITION SYSTEM
Items Specification
Ignition coil Primary resistance
0.715 ± 0.015 Ω
Secondary resistance -
Spark plugs NGK ILFR5B11
Plugs Gap 1.0 ~ 1.1 mm (0.0394 ~ 0.0433 in)
STARTING SYSTEM Items Specification
Starter Rated voltage
12 V, 1.2 kW
No. of pinion teeth 8
No- load
characteristics Voltage
11.5 V
Ampere 90A, MAX
Speed 2,600 rpm, MIN
CHARGING SYSTEM Items Specification
Alternator Type
Battery voltage sensing
Rate voltage 13.5 V, 110A
Speed in use 1,000 ~ 18,000 rpm
Voltage regulator Electronic built- in type
Regulator setting voltage 14.2 ~ 14.8V
Battery Type
MF 68AH
Cold cranking amperage [at - 18°C(- 0.4°F)] 600 A
Reserve capacity 110 min
Specific gravity [at 20°C(68°F)] 1.280 ± 0.01
a.COLD CRANKING AMPERAGE is the amperage a battery can deliver for 30 seconds and maintain a terminal
voltage of 7.2V or greater at a specified temperature.
b. RESERVE CAPACITY RATING is amount of time a battery can deliver 25A and maintain a minimum terminal
voltage of 10.5V at 26.7°C(80.1°F).

2007 > 2.7L V6 GASOLINE >
REMOVAL
IGNITION COIL
1. Remove the engine cover.
2. Remove the ignition coil (A).
3.Remove the ignition coil.
4. Installation is the reverse of removal.
REPLACEMENT
SPARK PLUG
1. Remove the ignition coil connector(A).
2.Remove the ignition coil.
3. Using a spark plug socket, remove the spark plug.
Be careful that no contaminates enter through the spark plug holes
4. When replacing the spark plug, always use the long reach type spark plug.
(1) Color Marking (Tip)
a. [2.7L]
Unleaded : Yellow Marking
Leaded : Green Marking
(2) Length(Tip - Tip / PT Length)
a. [2.7L]
b. 83.2mm/ 26.5mm
c. Others: The length is different from the specification above.
(3) Part ID

2007 > 2.7L V6 GASOLINE >
DESCRIPTION
Components FunctionRemarks
Crankcase Emission System a. Positive Crankcase Ventilation (PCV)
valve HC reduction
Variable flow rate type
Evaporative Emission System a. Evaporative emission canister
b. Purge Control Solenoid Valve (PCSV) HC reduction
HC reduction
Duty control solenoid valve
Exhaust Emission System a. MFI system (air- fuel mixture control
device)
b. Three- way catalytic converter CO, HC, NOx reduction
CO, HC, NOx reduction
Heated oxygen sensor feedback type
Monolithic type

2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
FUEL DELIVERY SYSTEM
Items Specification
Fuel Tank Capacity80 lit. (21.1 U.S.gal., 17.6 Imp.gal.)
Fuel Filter (built in Fuel Pump
assembly) Type
High pressure type
Fuel Pressure Regulator (built in
Fuel Pump assembly) Regulated Fuel
Pressure 375 ~ 385 kPa(3.82 ~ 3.92 kgf/cm², 54.3 ~ 55.8 psi)
Fuel Pump Type
Electrical, in - tank type
Driven by Electric motor
SENSORS
MASS AIR FLOW SENSOR (MAFS)
J Type: Hot - film type
J Specification
Air Flow (kg/h) Frequency (Hz)
12.6 kg/h 2,617Hz
18.0 kg/h 2,958Hz
23.4 kg/h 3,241Hz
32.4 kg/h 3,653Hz
43.2 kg/h 4,024Hz
57.6 kg/h 4,399Hz
72.0 kg/h 4,704Hz
108.0 kg/h 5,329Hz
144.0 kg/h 5,897Hz
198.0 kg/h 6,553Hz
270.0 kg/h 7,240Hz
360.0 kg/h 7,957Hz
486.0 kg/h 8,738Hz
666.0 kg/h 9,644Hz
900.0 kg/h 10,590Hz
INTAKE AIR TEMPERATURE SENSOR (IATS)
J Type: Thermistor type
J Specification Temperature Resistance (kΩ)
°C °F
- 40 - 40100.87
- 20 -428.58
0 329.40
10 505.66

2007 > 2.7L V6 GASOLINE >
INSPECTION
FUNCTION AND OPERATION PRINCIPLE
Mass Air Flow Sensor (MAFS) is a hot - film type sensor and is located in between the air cleaner and the throttle
body. It consists of a tube, a sensor assembly and honeycomb cell and detects intake air quantity flowing into the
intake manifold. Air flows from the air cleaner assembly through the honeycomb cell and over the hot film element. At
this time, heat transfer is generated by convection and this sensor loses its energy. This sensor detects the mass air
flow by using the energy loss and transfers the information to the PCM by frequency. The PCM calculates fuel quantity
and ignition timing.
SPECIFICATION
Air Flow (kg/h) Output Frequency (Hz)
12.6 kg/h 2,617Hz
18.0 kg/h 2,958Hz
23.4 kg/h 3,241Hz
32.4 kg/h 3,653Hz
43.2 kg/h 4,024Hz
57.6 kg/h 4,399Hz
72.0 kg/h 4,704Hz
108.0 kg/h 5,329Hz
144.0 kg/h 5,897Hz
198.0 kg/h 6,553Hz
270.0 kg/h 7,240Hz
360.0 kg/h 7,957Hz
486.0 kg/h 8,738Hz
666.0 kg/h 9,644Hz
900.0 kg/h 10,590Hz
CIRCUIT DIAGRAM

2007 > 2.7L V6 GASOLINE >
INSPECTION
FUNCTION AND OPERATION PRICIPLE
Manifold Absolute Pressure Sensor (MAPS) is speed- density type sensor and is installed on the surge tank. This
MAPS senses absolute pressure in surge tank and transfers this analog signal proportional to the pressure to the
PCM. The PCM calculates the intake air quantity and engine speed based on this signal. This MAPS consists of
piezo - electric element and hybrid IC that amplifies the element output signal. The element is silicon diaphragm type
and adapts pressure sensitive variable resistor effect of semi- conductor. 100% vacuum and the manifold pressure
applies to both sides of it respectively. That is, this sensor outputs the silicon variation proportional to pressure change
by voltage.
SPECIFICATION
Pressure(kPa) Output Voltage (V)
20.0 0.79
46.66 1.84
101.32 4.0
CIRCUIT DIAGRAM

2007 > 2.7L V6 GASOLINE >
SPECIFICATION
Item F4A51
Torque converter type 3 - element, 1 - stage, 2 - phase type
Transaxle type 4 - speed forward, 1 - speed reverse
Engine displacement 2.7L GSL
Gear ratio 1st
2.842
2nd 1.495
3rd 1.000
4th 0.731
Reverse 2.720
Final gear ratio 4.520
Shift pattern Variable
Shift range 4range ( P- R- N- D) + Sports mode
Shift range valve PWM ; 5EA(Duty control) , VFS
Planetary gear 2EA(Output planetary/Overdrive planetary)
Clutch 3EA
Brake 2EA
OWC 1EA
TIGHTENING TORQUE ITEM Nmkgf·m lb- ft
Control cable nut 8 ~ 120.8 ~ 1.2 5.8 ~ 8.6
Input shaft speed sensor 10 ~ 121.0 ~1.2 7 ~ 8
Output shaft speed sensor 10 ~ 121.0 ~1.2 7 ~ 8
Manual control lever 18 ~ 251.8 ~ 2.5 13 ~ 18
Transaxle range switch 10 ~ 121.0 ~1.2 7 ~ 8
Valve body cover 10 ~ 121.0 ~1.2 7 ~ 8
Valve body mounting bolt 10 ~ 121.0 ~1.2 7 ~ 8
Oil temperature sensor 10 ~ 121.0 ~1.2 7 ~ 8
Oil filler plug 29 ~ 342.9 ~ 3.421.4 ~ 25.1
Oil drain plug 40 ~ 504.0 ~ 5.0 29 ~ 36
Solenoid valve support 5 ~ 70.5 ~ 0.7 4 ~ 5
Pressure check plug 8 ~ 100.8 ~ 1.0 6 ~ 7
Transaxle mounting sub bracket nut 60 ~ 806.0 ~ 8.0 43 ~ 58
Transaxle mounting bracket bolts 40 ~ 554.0 ~ 5.5 29 ~ 40
Transaxle mounting insulator bolt 90 ~ 1109.0 ~ 1165 ~ 80
Transaxle and engine mounting bolt 65 ~ 856.5 ~ 8.5 47 ~ 61.5
Drive plate bolt 46 ~ 534.6 ~ 5.333.3 ~ 38.3