tailgate trim replacement KIA CARNIVAL 2007 Workshop Manual

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
INSIDE HANDLE REPLACEMENT
1. After loosening the mounting screws, remove the inside handle (A).
2.Installation is the reverse of removal.
ROOM LAMP REPLACEMENT
1.Remove the room ramp.
a. Remove the lens (A).
b. Remove the screw.
c. Pull out the room lamp (B).
d. Disconnect the connector (C).
2.Installation is the reverse of removal.
TAILGATE TRIM REPLACEMENT
a.When prying with a flat- tipper screwdriver, wrap it with protective tape, and apply protective tape around the
related parts, to prevent damage.
b. Put on gloves to protect your hands.
1. Remove the following items.
a. Room lamp

7.Loosen the screws and clips to the lower tailgate trim (A).
8.Installation is the reverse of removal.
a.Replace and damaged clips.
TAILGATE WEATHERSTRIP REPLACEMENT
1.Remove the tailgate weather strip (A).

2.Installation is the reverse of removal.
LATCH ASSEMBLY REPLACEMENT
1.Remove the tailgate trim.
2. Disconnect the outside handle rod (A), connector (B).
3.After loosening the mounting screws, then remove the latch assembly (A).
4.Installation is the reverse of removal.
a. Make sure the connector is connected properly and the connecting rod is connected properly.
b. Make sure the tailgate opens properly and locks securely.
ACTUATOR ASSEMBLY REPLACEMENT
1.Remove the tailgate trim.
2. Disconnect the outside handle rod (A), actuator rod (B), key cylinder rod (C) and connector.
3. After loosening the mounting bolt and nuts, then remove the actuator assembly (D).

4.Installation is the reverse of removal.
a.Make sure the connector is connected properly and the connecting rod is connected properly.
b. Make sure the tailgate opens properly and locks securely.
OUTSIDE HANDLE REPLACEMENT
1.Remove the tailgate trim.
2. After loosening the mounting bolt and nuts, then remove the tailgate garnish (A).
3.Disconnect the outside handle rod (A).
4. Loosen the outside handle (B) mounting bolts.

2.Push the socket of the lifter into the bracket for installation.
KEY HOLDER REPLACEMENT
1.Remove the tailgate trim.
2. Remove the tailgate garnish.
3. Disconnect the key rod (B) and connector (A).
4.Remove the key holder (A).

5.Installation is the reverse of removal.
a.Make sure the tailgate opens properly and locks securely.
POWER TAILGATE MOTER ASSEMBLY REPLACEMENT
1.Remove the rear seat assembly.
2. Remove the luggage trim.
3. Disconnect the clip (A), remove the tailgate lifter (B).
4.Disconnect the connector.
5. After loosening the mounting bolts, then remove the tailgate motor assembly (A).
6.Installation is the reverse of removal.

a.Make sure the connector is plugged in properly.
b. Make sure the tailgate opens properly and locks securely.
REAR WIPER REPLACEMENT
1.Using a screwdriver, detach cover (A).
2.Remover the rear wiper (A).
3.Installation is the reverse of removal.
REAR WIPER MOTER ASSEMBLY REPLACEMENT
1.Remove the tailgate trim.
2. Remove the rear wiper.

a.Put on gloves to protect your hands.
b. When prying with a flat- tipped screwdriver, wrap it with protective tape to prevent damage.
c. Take care not to bend or scratch the trim and panels.
1. Remove the luggage trim.
2. Remove the tailgate lift (A).
3. Remove the rear pillar upper trim (B).
4.Installation is the reverse of removal.
a.Replace any damage clips.
C PILLAR TRIM REPLACEMENT
a.Put on gloves to protect your hands.
b. When prying with a flat- tipped screwdriver, wrap it with protective tape to prevent damage.
c. Take care not to bend or scratch the trim and panels.
1. Remove the luggage trim.

4.Select the sensor output. And then check the clutch feedback sensor output while operating power tailgate in
power mode.
※ Above voltage and numerical value may be different from the real value.
5. Change the drive unit, if there is no change during operation.
REPLACEMENT
1.Disconnect the negative ( - ) battery terminal.
2. Remove the third, fourth seat (Refer to the Body group - seat)
3. Remove the D pillar and luggage side trim (Refer to the Body group - Interior trim).
4. Use a small screw driver to loosen clip (A). But do not remove power tailgate push rod (B).
5.Remove the power tail gate motor mounting bolts (3EA) and connectors (4EA). And then remove the power tail
gate drive unit(A).
TORQUE : 22- 27N.m(2.2- 2.7Kg.m)

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
1.Disconnect the negative ( - ) battery terminal.
2. Remove the third, fourth seat (Refer to the Body group - seat)
3. Remove the D pillar and luggage side trim (Refer to the Body group - Interior trim).
4. Use a small screw driver to loosen clip (A). But do not remove power tailgate push rod (B).
5.Remove the power tail gate module mounting bolts (2EA) and connectors (2EA). And then remove the power tail
gate module (A).
TORQUE : 25- 35N.m(2.5- 3.5Kg.m)
6.Installation is the reverse of removal
a.Connect the connectors tightly.
b. Check the power tail gate for normal operation correctly.
a.A lost drive unit mounting bolt in the vehicle may make a noise.
b. Don't operate the power tail gate when a push rod is removed.
c. A learn cycle must be performed whenever the power is removed.
d. Check the normal operating whenever a power tailgate component is removed or replaced. If the chime
sound is heard, check the DTC, wiring harness and cable connections.