clutch KIA CEED 2017 Service Manual

79
Maintenance
OWNER MAINTENANCE
We recommend that the following lists
are vehicle checks and inspections that
should be performed by the owner or an
authorized Kia dealer at the frequencies
indicated to help ensure safe, depend-
able operation of your vehicle.
If you have any question, we recommend
that you consult an authorized Kia deal-
er.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labor, parts and
lubricants used. Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check coolant level in coolant reser-
voir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
Check the radiator and condenser. Check if the front of the radiator and
condenser are clean and not blocked
with leaves, dirt or insects etc.
If any of the above parts are extremely
dirty or you are not sure of their condi-
tion, we recommend that you contact
an authorized Kia dealer.
While operating your vehicle:
Note any changes in the sound of theexhaust or any smell of exhaust fumes
in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-aheadposition.
Notice if your vehicle constantly turns slightly or “pulls” to one side when trav-
eling on smooth, level road.
When stopping, listen and check for unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
If any slipping or changes in the oper- ation of your transaxle occurs, check
the transaxle fluid level.
Check manual transaxle operation, including clutch operation.
Check automatic transaxle/dual clutch transmission P (Park) function.
Check parking brake.
Check for fluid leaks under your vehicle (water dripping from the air conditioning
system during or after use is normal).
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot coolant
and steam may blow out under
pressure. This could cause burns
or other serious injury.
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Maintenance
10
7
At least monthly:
Check coolant level in the engine
coolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tires including the spare.
At least twice a year
(i.e., every Spring and Fall) :
Check radiator, heater and air condi- tioning hoses for leaks or damage.
Check windshield washer spray and wiper operation. Clean wiper blades
with clean cloth dampened with wash-er fluid.
Check headlight alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year :
Clean body and door drain holes.
Lubricate door hinges and checks, and
hood hinges.
Lubricate door and hood locks and latches.
Lubricate door rubber weatherstrips.
Check the air conditioning system.
Inspect and lubricate automatic transaxle linkage and controls.
Clean battery and terminals.
Check the brake (and clutch) fluid level.
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Maintenance
12
7
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE (EXCEPT RUSSIA)
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first. * 1
: Check the engine oil level and leak every 500 km (350
miles) or before starting a long trip.
* 2
: This maintenance schedule depends on fuel quality. It is
applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced according to the severe mainte-
nance schedule.
* 3
: If the recommended oil is not available, replace engine oil
and engine oil filter every 20,000 km or 12 months.
* 4
: If the recommended oil is not available, replace engine oil
and filter every 15,000 km for MPI engine and replace
engine oil and filter every 10,000 km for GDI engine.
* 5
: The engine oil level should be checked regularly and main-
tained properly. Operating with an insufficient amount of oil
can damage the engine, and such damage is not covered
by warranty.
* 6
: This maintenance schedule depends on fuel quality. It is
applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced more frequently. If there are
some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc., replacethe fuel filter immediately regardless of maintenance sched-
ule and we recommended that you consult an authorized
Kia dealer for details. *
7
: The fuel filter is considered to be maintenance free but peri-
odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediately
regardless of maintenance schedule and we recommended
that you consult an authorized Kia dealer for details.
* 8
: Manual transaxle and dual clutch transmission fluid should
be changed anytime they have been submerged in water.
* 9
: Inspect drive belt tensioner, idler and alternator pulley and if
necessary correct or replace.
* 10
: When adding coolant, use only deionized water or soft
water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture
can result in serious malfunction or engine damage.
* 11
: Inspect for excessive valve noise and/or engine vibration
and adjust if necessary. We recommended that the system
should be checked by an authorized Kia dealer.
* 12
: If good quality gasolines that meet Europe Fuel standards
(EN228) or equivalents including fuel additives is not avail-
able, one bottle of additive is recommended. Additives are
available from your authorized Kia dealer along with infor-
mation on how to use them. Do not mix other additives.
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713
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE (EXCEPT RUSSIA) (CONT.)
MAINTENANCE INTERVALS
MAINTENANCE ITEM Number of months or driving distance, whichever comes first
Months
244872 96120 144168 192
Kmx1,000
306090 120150 180210 240
Milesx1,000
204060 80100 120140 160
Add fuel additives (Gasoline) * 12Every 15,000 km(10,000miles) or 12months
Air cleaner filterIRIRIRIR
Air conditioner refrigerant/compressor (if equipped)IIIIIIII
Battery conditionIIIIIIII
Brake lines, hoses and connectionsIIIIIIII
Brake / Clutch pedal (if equipped)IIIIIIII
Brake / Clutch fluid (if equipped)RRRRRRRR
Climate control air filterRRRRRRRR
Cooling systemAt first, inspect 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months
Coolant * 8At first, replace 210,000 km (140,000 miles) or 120 months
after that, every 30,000 km (20,000 miles) or 24 months * 5
Disc brakes and padsIIIIIIII
Double clutch transmission fluid *8IIII
Drive shafts and bootsIIIIIIII
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Maintenance
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MAINTENANCE UNDER SEVERE USAGE CONDITIONS - FOR EUROPE (EXCEPT RUSSIA)
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and engine oil filterGasoline
MPI,
GDI* 1REvery 15,000 km (10,000 miles) or 12 monthsA, B, C, D, E, F,
G, H, I, J, K, L
T-GDIREvery 7,500km (5,000miles) or 6 months
Diesel * 2REvery 15,000 km (10,000 miles) or 12 monthsA, B, C, F, G,
H, I, J, K, L
Air cleaner filterRReplace more frequently depending on the conditionC, E
Manual transaxle fluid (if equipped)REvery 120,000 km (80,000 miles)C, D, E, F, G, H, I, K
Dual clutch transmission fluid (if equipped)REvery 120,000 km (80,000 miles)C, D, E, F, G, H, I, K
Automatic transaxle fluid (if equipped)REvery 90,000 km (60,000 miles)A, C, D, E, F, G, H, I, K
*1
: If the recommended oil is not available, replace engine oil and engine oil filter every 7,500 km or 6 months for MPI engine an d
5,000 km or 6 months for GDI engine.
* 2
: If the recommended oil is not available, replace engine oil and engine oil filter every 10,000 km or 6 months.
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719
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (INCLUDING RUSSIA) (CONT.)
MAINTENANCE INTERVALS
MAINTENANCE ITEM Number of months or driving distance, whichever comes first
Months
122436 4860 7284 96
Kmx1,000
153045 6075 90105 120
Milesx1,000
102030 4050 6070 80
Add fuel additives (Gasoline) * 9Every 10,000 km (6,500miles) or 6months
Air cleaner filter (Except Middle East)IIRIIRII
Air cleaner filter (For Middle East)RRRRRRRR
Air conditioner refrigerant/compressor (if equipped)IIIIIIII
Battery conditionIIIIIIII
Brake lines, hoses and connectionsIIIIIIII
Brake / Clutch pedal (if equipped)IIII
Brake / Clutch fluid (if equipped)IIIIIIII
Climate control air filterRRRRRRRR
Cooling systemAt first, inspect 60,000 km (40,000 miles) or 48 months
after that, every 30,000 km (20,000 miles) or 24 months
Coolant * 8At first, replace 210,000 km (140,000 miles) or 120 months
after that, every 30,000 km (20,000 miles) or 24 months * 5
Disc brakes and padsIIIIIIII
Drive shafts and bootsIIII
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725
Maintenance
Air cleaner filter
We recommend that the air cleaner filter
be replaced by an authorized Kia dealer.
Spark plugs (for gasoline engine)
Make sure to install new spark plugs of
the correct heat range.
Valve clearance
(for gasoline engine)
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
We recommend that the valve clearance
be serviced by an authorized Kia dealer. Cooling system
Check the cooling system parts, such as
radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.Coolant The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid (if equipped)
Inspect the manual transaxle fluid
according to the maintenance schedule.
Dual clutch transmission fluid (if equipped)
Inspect the dual clutch transmission fluid
according to the maintenance schedule.
Automatic transaxle fluid (if equipped)
Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, we recommend
that the system be serviced by an author-
ized Kia dealer in accordance to the
maintenance schedule.
✽✽
NOTICE
Automatic transaxle fluid color is basi-
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed color.
CAUTION
The use of a non-specified fluid could result in transaxle malfunc- tion and failure.
Use only specified automatictransaxle fluid. (Refer to “Recommended lubricants and
capacities” in chapter 8.)
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Maintenance
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BRAKE/CLUTCH FLUID
Checking the brake/clutch fluid
level
Check the fluid level in the reservoir peri-
odically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir. Before removing the reservoir cap and
adding brake/clutch fluid, clean the area
around the reservoir cap thoroughly to
prevent brake/clutch fluid contamination.
If the level is low, add fluid to the MAX
level. The level will fall with accumulated
mileage. This is a normal condition asso-
ciated with the wear of the brake linings.
If the fluid level is excessively low, we
recommend that the system be checked
by an authorized Kia dealer.
Use only the specified brake/clutch fluid.
(Refer to “Recommended lubricants andcapacities” in chapter 8.)
Never mix different types of fluid.
WARNING - Brake/clutch fluid
When changing and adding
brake/clutch fluid, handle it careful-
ly. Do not let it come in contact with
your eyes. If brake/clutch fluid
should come in contact with your
eyes, immediately flush them with a
large quantity of fresh tap water.
Have your eyes examined by a doc-
tor as soon as possible.
WARNING - Loss of
brake/clutch fluid
In the event the brake/clutch sys-
tem requires frequent additions of
fluid, we recommend that the sys-
tem be inspected by an authorized
Kia dealer.
CAUTION
Do not allow brake/clutch fluid to contact the vehicle's body paint, as
paint damage will result.
Brake/clutch fluid, which has beenexposed to open air for an extended time should never be used as itsquality cannot be guaranteed. It
should be disposed of properly.Don't put in the wrong kind of fluid. A few drops of mineral-based oil,such as engine oil, in your
brake/clutch system can damage brake/clutch system parts.
OGD071009
■ Type A
OJD073083
■Type B
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85
Specifications & Consumer information
Item 5 Door 3 Door Wagon
VDA MIN. 380L (13.42 cu ft) 380L (13.42 cu ft) 528L (18.65 cu ft)
MAX. 1,318L (46.54 cu ft) 1,225L (42.26 cu ft) 1,642L (57.99 cu ft)
GROSS VEHICLE WEIGHT
M/T : Manual transaxle
A/T : Automatic transaxle
DCT : Double clutch transaxle
Min. : Behind rear seat to upper edge of the seat back.
Max. : Behind front seat to roof.Item
Gasoline 1.0L
(T-GDI) Gasoline 1.4L
Gasoline 1.6L (MPI/GDI) Gasoline 1.6L
(T-GDI) Diesel 1.4L Diesel 1.6L
M/T M/T M/T A/T DCT M/T M/T M/T DCT
5 Door
1,820
(4,012) 1,820
(4,012) 1,820
(4,012) 1,850
(4,079) 1,840
(4,057) 1,870
(4,123)
1,910
(4,211) 1,920
(4,232) 1,940
(4,277)
3 Door1,850
(4,079)
Wagon 1,850
(4,079) -
LUGGAGE VOLUME

Specifications & Consumer information
10
8
Lubricant Volume Classification
Manual transaxle fluid
Gasoline Engine
Kappa 1.0 T-GDI1.6 ~ 1.7 L
(1.69 ~ 1.80 US qt.)
SAE 70W, API GL-4
(Recommended SK HK MTF 70W, SHELL SPIRAX S6
GHME 70W, GS CALTEX GS MTF HD 70W)
Kappa 1.4 MPI1.6 ~ 1.7 L
(1.69 ~ 1.80 US qt.)
Gamma 1.6 MPI1.6 ~ 1.7 L
(1.69 ~ 1.80 US qt.)
Gamma 1.6 GDI1.6 ~ 1.7 L
(1.69 ~ 1.80 US qt.)
Gamma 1.6 T-GDI1.7 ~ 1.8 L
(1.80 ~ 1.90 US qt.)
Diesel EngineU II 1.4 WGT1.7 ~ 1.8 L
(1.80 ~ 1.90 US qt.)
U II 1.6 VGT1.7 ~ 1.8 L
(1.80 ~ 1.90 US qt.)
Automatic transaxle fluidGasoline Engine Gamma 1.6 MPI7.3 L (7.71 US qt.)ATF SP-IV
Dual clutch
transmission fluid
Gasoline Engine Gamma 1.6 GDI1.9 ~ 2.0 L
(2.01 ~ 2.11 US qt.)SAE 70W, API GL-4
(Recommended SK HK MTF 70W, SHELL SPIRAX S6
GHME 70W, GS CALTEX GS MTF HD 70W)
Diesel EngineU II 1.6 VGT1.9 ~ 2.0 L
(2.01 ~ 2.11 US qt.)