transmission KIA FORTE 2019 Workshop Manual

763
Maintenance
Fuse NameFuse ratingCircuit Protected
MODULE 510ACrash Pad Switch, Head Lamp Left Handle side/Right Handle side, Auto Transmission Shift Lever Indicator,
Electro Chromic Mirror, Audio/Video & Navigation Head Unit, Air Conditioner Control Module, Rear Seat
Warmer Control Module, Front Seat Warmer Control Module, Front Air Ventilation Seat Control Module
DOOR LOCK20ADoor Lock/Unlock Relay, ICM (Integrated Circuit Module) Relay Box (Two Turn Unlock Relay)
IBU 115AIBU (Integrated Body Control Unit)
BRAKE SWITCH10AIBU (Integrated Body Control Unit), Stop Lamp Switch
IG125AEngine Room Junction Block (Fuse - ABS 3, ECU 5, SENSOR 4, TCU 2)
WIPER (LO/HI)10AEngine Room Junction Block (Front Wiper (Low) Relay), Front Wiper Motor, ECM (Engine Control
Module)/PCM (Power train Control Module), IBU (Integrated Body Control Unit)
AIR CONDITIONER17.5AEngine Room Junction Block (Blower, PTC Heater), Air Conditioner Control Module
AIR BAG 210ASRS (Supplemental Restraint System) Control Module
WASHER15AMultifunction Switch
MDPS7.5AMDPS (Motor Driven Power Steering) Unit
MODULE 77.5ARear Seat Warmer Control Module, Front Seat Warmer Control Module, Front Air Ventilation Seat Control
Module
SUNROOF 115ASunroof Motor
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767
Maintenance
Fuse Name Fuse ratingCircuit Protected
FUSE
POWER OUTLET 220AFront Power Outlet
TCU 115A [GAMMA 1.6L T-GDI] TCM (Transmission Control Module)
VACUUM PUMP20A[GAMMA 1.6L T-GDI] Vacuum Pump
FUEL PUMP20AFuel Pump Relay
COOLING FAN 230A[NU 2.0L AKS] Cooling Fan 2 Relay, Cooling Fan 3 Relay
B+140AInstrument Panel Junction Block (Long Term Load Latch Relay, Fuse : (BRAKE SWITCH, IBU
1, AIR BAG 2, DOOR LOCK, SEAT HEATER REAR, MODULE 1))
DCT 140A[GAMMA 1.6L T-GDI] TCM (Transmission Control Module)
DCT 240A[GAMMA 1.6L T-GDI] TCM (Transmission Control Module)
ABS 140AABS (Anti-lock brake system) Module, ESC (Electronic Stability Control) Module, Multipurpose
Check Connector
ABS 230AABS (Anti-lock brake system) Module, ESC (Electronic Stability Control) Module
POWER OUTLET 140APower Outlet Relay
SENSOR 210A
[NU 2.0L AKS] Purge Control Solenoid Valve, Oil Control Valve #1/#2/#3, Canister Close
Valve, Mass Air Folw Sensor, Fuel Filter Warning Sensor, A/Con Relay
[GAMMA 1.6L T-GDI] Purge Control Solenoid Valve, Oil Control Valve #1/#2, Canister Close
Valve, RCV Control Solenoid Valve, E/R Junction Block (Cooling Fan Relay 1)
ECU 210A[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
ECU 120A[NU 2.0L AKS] PCM (Power train Control Module)
[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
INJECTOR15A[NU 2.0L AKS] Injector #1~#4
Engine room compartment fuse panel
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Specifications, Consumer information, Reporting safety defects
68
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
*1Refer to the recommended SAE viscosity numbers on the next page.
*2Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel econo my by reducing
the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
*
3If the API SM engine oil is not available, you can use API SN or above.
*4If the ILSAC GF-4 engine oil is not available, you can use ILSAC GF-5 or above.
LubricantVolume Classification
Engine oil *
1*2
(drain and refill)
Recommends
4.0 l(4.2 US qt.) SAE 5W20 / API Latest (ILSAC Latest) *4
ACEA A5 (or ABOVE) / 5W 20 *4
Manual transmission fluid1.7 ~ 1.8 l
(1.6 ~ 1.7 US qt.) API Service GL-4 SAE 70W
- HK SYN MTF 70W
- SPIRAX S6 GHME 70W MTF - GS MTF HD 70W
Intelligent Variable Transmission (IVT)
6.7 l(7.1 US qt.)
IVTF SP-CVT1
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I5
Index
Emergency Trunksafety release . . . . . . . . . . . . . . . . . . 4-25
Emergency while driving . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Emission control system . . . . . . . . . . . . . . . . . . . . . . . . 7-99Crankcase emission control system . . . . . . . . . . . . . 7-99
Evaporative emission control (including ORVR: Onboard Refueling Vapor Recovery) system . . . . 7-99
Exhaust emission control system . . . . . . . . . . . . . . 7-100
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 8-2
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23 Changing the coolant . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Checking the coolant level . . . . . . . . . . . . . . . . . . . . 7-23
Engine coolant temperature gauge . . . . . . . . . . . . . . . . 4-59
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
21 Changing the engine oil and filter . . . . . . . . . . . . . . 7-22
Checking the engine oil level. . . . . . . . . . . . . . . . . . 7-21
Engine overheats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Engine start/stop button . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Engine start/stop button position . . . . . . . . . . . . . . . 5-11
Illuminated engine start/stop button . . . . . . . . . . . . . 5-11
Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Engine start/stop button illumination . . . . . . . . . . . . . . 5-11
Engine start/stop button position . . . . . . . . . . . . . . . . . 5-11
Engine will not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Evaporative emission control (including ORVR:
Onboard Refueling Vapor Recovery) system . . . . . 7-99
Exhaust emission control system . . . . . . . . . . . . . . . . 7-100
Explanation of scheduled maintenance items . . . . . . . 7-16 Air cleaner filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Air conditioning refrigerant . . . . . . . . . . . . . . . . . . 7-20
Brake discs, pads, calipers and rotors . . . . . . . . . . . 7-19
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Brake hoses and lines . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17\
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Drive shafts and boots . . . . . . . . . . . . . . . . . . . . . . . 7-20
Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Exhaust pipe and muffler . . . . . . . . . . . . . . . . . . . . . 7-19
Fuel filter (for gasoline) . . . . . . . . . . . . . . . . . . . . . . 7-16
Fuel lines, fuel hoses and connections . . . . . . . . . . . 7-16
Intelligent Variable Transmission (IVT) fluid . . . . . 7-17
Manual transaxle fluid . . . . . . . . . . . . . . . . . . . . . . . 7-18
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Steering gear box, linkage & boots/lower arm ball joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Suspension mounting bolts . . . . . . . . . . . . . . . . . . . 7-19
Vacuum crankcase ventilation hoses . . . . . . . . . . . . 7-17
Vapor hose and fuel filler cap . . . . . . . . . . . . . . . . . 7-16
Exterior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-91
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I7
Index
Hazard warning flasher. . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Hazardous driving conditions . . . . . . . . . . . . . . . . . . . 5-128
Headlamp (High beam) bulb replacement (Headlamp Type A,B) . . . . . . . . . . . . . . . . . . . . . . . 7-77
Headlamp (LED type) replacement (Headlamp Type C) . . . . . . . . . . . . . . . . . . . . . . . . . 7-79
Headlamp (Low beam) bulb replacement (Headlamp Type A,B) . . . . . . . . . . . . . . . . . . . . . . . 7-75
Headlight (Headlamp) escort function . . . . . . . . . . . . 4-113
Headlight position. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-101
Headrest (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Headrest (front). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Heated steering wheel. . . . . . . . . . . . . . . . . . . . . . . . . . 4-49
High - beam operation . . . . . . . . . . . . . . . . . . . . . . . . 4-102
High Beam Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-103
High mounted stop lamp (bulb type) bulb replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-85
High mounted stop lamp (LED type) bulb replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84
Highway driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-131
Hill-start Assist Control (HAC) . . . . . . . . . . . . . . . . . . 5-44
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 4-35
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 4-49
How vehicle audio works . . . . . . . . . . . . . . . . . . . . . . 4-156 Immobilizer system . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-90
Inflation conditions (Air bags) . . . . . . . . . . . . . . . . . . . 3-64
Inside rearview mirror . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Installing a Child Restraint System (CRS). . . . . . . . . . 3-36
Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56
Distance to empty. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-63
Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-\
58
Indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-90
LCD modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-69
LCD window control . . . . . . . . . . . . . . . . . . . . . . . . 4-57
LCD windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-63
Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-70
Trip computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-63
Trip modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64
User settings mode . . . . . . . . . . . . . . . . . . . . . . . . . . 4-71
Warning and Indicator lights . . . . . . . . . . . . . . . . . . 4-80
Warning lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-80
Intelligent Variable Transmission (IVT) . . . . . . . . . . . . 5-22 Good driving practices . . . . . . . . . . . . . . . . . . . . . . . 5-28
Intelligent Variable Transmission (IVT) operation . 5-22
Interior care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-96\
Interior features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-144 Air ventilation seat . . . . . . . . . . . . . . . . . . . . . . . . . 4-146
Clothes hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-153
Cup holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-144
HI
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Index
10I
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Scheduled maintenance service . . . . . . . . . . . . . . . . 7-10
Tire maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Maintenance schedule. . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 Maintenance under severe usage conditions - Non turbo models . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Normal maintenance schedule - Non turbo models . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Owner maintenance precautions . . . . . . . . . . . . . . . . 7-6
Owner’s responsibility . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Manual climate control system . . . . . . . . . . . . . . . . . . 4-115 Checking the amount of air conditioner refrigerant and compressor lubricant . . . . . . . . . . 4-124
Climate control air filter. . . . . . . . . . . . . . . . . . . . . 4-123
Heating and air conditioning . . . . . . . . . . . . . . . . . 4-116
System operation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-121
Manual transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 Good driving practices . . . . . . . . . . . . . . . . . . . . . . . 5-20
Manual transmission operation . . . . . . . . . . . . . . . . 5-18
Map lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-110
Map lamp (Bulb type) bulb replacement . . . . . . . . . . . 7-86
Map lamp (LED type) bulb replacement . . . . . . . . . . . 7-87
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 4-51 Day/night rearview mirror . . . . . . . . . . . . . . . . . . . . 4-51
ElectroChromic Mirror (ECM) . . . . . . . . . . . . . . . . 4-51
Folding the outside rearview mirror . . . . . . . . . . . . 4-54
Inside rearview mirror . . . . . . . . . . . . . . . . . . . . . . . 4-51 Outside rearview mirror . . . . . . . . . . . . . . . . . . . . . . 4-52
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-53
Non-inflation conditions (Air bags) . . . . . . . . . . . . . . . 3-66
Occupant Detection System . . . . . . . . . . . . . . . . . . . . . 3-50
Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-\
60
Oil (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Opening the trunk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Outside rearview mirror . . . . . . . . . . . . . . . . . . . . . . . . 4-52
Outside Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60
Overheats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
6-7
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Owner maintenance schedule. . . . . . . . . . . . . . . . . . . 7-8
Parking & Tail light . . . . . . . . . . . . . . . . . . . . . . . . . . 4-101
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28 Checking the parking brake . . . . . . . . . . . . . . . . . . . 7-28
N
O
P
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Index
14I
Low tire pressure position telltale . . . . . . . . . . . . . . 6-10
Low tire pressure telltale . . . . . . . . . . . . . . . . . . . . . 6-10
Tire replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Tire rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Tire specification and pressure label . . . . . . . . . . . . . . . 8-9
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40 All season tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52
Checking tire inflation pressure . . . . . . . . . . . . . . . . 7-41
Low aspect ratio tire. . . . . . . . . . . . . . . . . . . . . . . . . 7-54
Radial-ply tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-53
Recommended cold tire inflation pressures . . . . . . . 7-40
Snow tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52
Summer tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52
Tire care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40\
Tire chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-53
Tire maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
Tire replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Tire rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Tire sidewall labeling . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Tire terminology and definitions . . . . . . . . . . . . . . . 7-49
Tire traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Wheel alignment and tire balance . . . . . . . . . . . . . . 7-43
Wheel replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45 Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 6-33
Emergency towing . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
Removable towing hook . . . . . . . . . . . . . . . . . . . . . 6-35
Towing service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
Transmission - Manual transmission . . . . . . . . . . . . . . 5-18
Transmission shift indicator . . . . . . . . . . . . . . . . . . . . . 4-61
Trip computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-63
Trip modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64\
Trunk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 4-24 Closing the trunk . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Emergency Trunk safety release . . . . . . . . . . . . . . . 4-25
Opening the trunk. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Trunk room lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-111
Trunk room lamp replacement . . . . . . . . . . . . . . . . . . . 7-89
Turn signals and lane change signals . . . . . . . . . . . . . 4-106
USB charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-149
User settings mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-71
Vanity mirror lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-112
Vanity mirror lamp bulb replacement. . . . . . . . . . . . . . 7-88
Vehicle certification label . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Vehicle identification number (VIN) . . . . . . . . . . . . . . . 8-9
U
V
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