check engine KIA MOHAVE 2014 Service Manual

563
Driving your vehicle
Maintenance when trailer towing
Your vehicle will need service more often
when you regularly pull a trailer.
Important items to pay particular atten-tion to include engine oil, automatic
transmission fluid, mission lubricant and
cooling system fluid. Brake condition is
another important item to frequently
check. Each item is covered in this man-
ual, and the Index will help you find them
quickly. If you’re trailering, it’s a good idea
to review these sections before you start
your trip.
Don’t forget to also maintain your trailer
and hitch. Follow the maintenance
schedule that accompanied your trailer
and check it periodically. Preferably, con-
duct the check at the start of each day’s
driving. Most importantly, all hitch nutsand bolts should be tight.If you do decide to pull a trailer
Here are some important points if you
decide to pull a trailer:
Consider using a sway control. You can
ask a hitch dealer about sway control.
Do not do any towing with your car dur- ing its first 2,000 km (1,200 miles) in
order to allow the engine to properly
break in. Failure to heed this caution
may result in serious engine or trans-
mission damage.
When towing a trailer, be sure to con- sult an authorized Kia dealer for further
information on additional requirements
such as a towing kit, etc.
Always drive your vehicle at a moder- ate speed (less than 100 km/h / 60mph).
On a long uphill grade, do not exceed 70 km/h (45 mph) or the posted towing
speed limit, whichever is lower.CAUTION
Due to higher load during trailer
usage, overheating might occurin hot days or during uphill driv-ing. If the coolant gauge indicatesover-heating, switch off the A/C
and stop the vehicle in a safe area to cool down the engine.
When towing, check the transmis- sion fluid more frequently.
If your vehicle is not equipped with an air conditioner, youshould install a condenser fan to improve engine performancewhen towing a trailer.

63
What to do in an emergency
3. Have all passengers get out of thevehicle. Be sure they all get out on the
side of the vehicle that is away from the
traffic.
4. When changing a flat tire, follow the instruction provided later in this sec-tion.
F020300APB If the engine stalls while driving
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact an
authorized Kia dealer or seek other
qualified assistance. F030100AHM
If the engine doesn't turn over or
turns over slowly
1. If your vehicle has an automatic trans-
mission, be sure the gear shift lever is
in N (Neutral) or P (Park) and the
parking brake is set.
2. Check the battery connections to be sure they are clean and tight.
3. Turn on the interior light. If the light dims or goes out when you operate the
starter, the battery is discharged.
4. Check the starter connections to be sure they are securely tightened.
5. Do not push or pull the vehicle to start it. See instructions for "Jump starting". F030200AHM
If the engine turns over normally
but does not start
1. Check the fuel level.
2. With the ignition switch in the LOCK
position, check all connectors at the
ignition coils and spark plugs.
Reconnect any that may be discon-
nected or loose.
3. Check the fuel line in the engine com- partment.
4. If the engine still does not start, call an authorized Kia dealer or seek other
qualified assistance.
IF THE ENGINE WILL NOT START
WARNING
If the engine does not start, do not
push or pull the vehicle to start it.This could result in a collision or
cause other damage. In addition,
push or pull starting may cause the
catalytic converter to overload and
create a fire.

65
What to do in an emergency
F040101AHM
Jump starting procedure
1. Make sure the booster battery is 12-volt and that its negative terminal is
grounded.
2. If the booster battery is in another vehicle, do not allow the vehicles tocome in contact.
3. Turn off all unnecessary electrical loads.
4. Connect the jumper cables in the exact sequence shown in the illustration.First connect one end of a jumper
cable to the positive terminal of the
discharged battery (1), then connect
the other end to the positive terminal
on the booster battery (2).
Proceed to connect one end of the
other jumper cable to the negative ter-
minal of the booster battery (3), then
the other end to a solid, stationary,
metallic point (for example, the engine
lifting bracket) away from the battery
(4). Do not connect it to or near any
part that moves when the engine is
cranked. Do not allow the jumper cables to con-
tact anything except the correct bat-
tery terminals or the correct ground.
Do not lean over the battery when
making connections.
5. Start the engine of the vehicle with the booster battery and let it run at 2,000
rpm, then start the engine of the vehi-
cle with the discharged battery.
If the cause of your battery discharging is
not apparent, you should have your vehi-
cle checked by an authorized Kia dealer.
F040200AHM-EU
Push-starting
Vehicles equipped with automatic trans-
mission cannot be push-started.
Follow the directions in this section for
jump-starting.
CAUTION - Battery cables
Do not connect the jumper cable
from the negative terminal of thebooster battery to the negative ter- minal of the discharged battery.
This can cause the discharged bat- tery to overheat and crack, releas-ing battery acid.WARNING
Never tow a vehicle to start it
because the sudden surge forward
when the engine starts could cause
a collision with the tow vehicle.

What to do in an emergency
6
6
IF THE ENGINE OVERHEATS
F050000BHM
If your temperature gauge indicates over-
heating, you will experience a loss of
power, or hear loud pinging or knocking,
the engine will probably be too hot. If this
happens, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear shift lever in P (Park) and set the parking brake. If the air
conditioning is on, turn it off.
3. If engine coolant is running out under the vehicle or steam is coming out
from the hood, stop the engine. Do notopen the hood until the coolant has
stopped running or the steaming has
stopped. If there is no visible loss of
engine coolant and no steam, leave
the engine running and check to be
sure the engine cooling fan is operat-
ing. If the fan is not running, turn the
engine off. 4. Check to see if the water pump drive
belt is missing. If it is not missing,
check to see that it is tight. If the drive
belt seems to be satisfactory, check for
coolant leaking from the radiator,
hoses or under the vehicle. (If the air
conditioning had been in use, it is nor-
mal for cold water to be draining from
it when you stop).
5. If the water pump drive belt is broken or engine coolant is leaking out, stop the engine immediately and call the
nearest authorized Kia dealer for
assistance. 6. If you cannot find the cause of the
overheating, wait until the engine tem-
perature has returned to normal. Then,if coolant has been lost, carefully add
coolant to the reservoir to bring the
fluid level in the reservoir up to the
halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. If over-heating happens again, call an author-
ized Kia dealer for assistance.
WARNING
While the engine is running, keep
hair, hands and clothing away from
moving parts such as the fan and
drive belts to prevent injury.
WARNING
Do not remove the radiator cap
when the engine is hot. This can
allow coolant to be blown out of the
opening and cause serious burns.
CAUTION
Serious loss of coolant indicates there is a leak in the cooling sys-
tem and this should be checked as soon as possible by an author-ized Kia dealer.
When the engine overheats from low engine coolant, suddenly
adding engine coolant may causecracks in the engine. To prevent damage, add engine coolantslowly in small quantities.

75
Maintenance
G020300AHM
Engine compartment precautions (Diesel engine)
The piezo injector operates at highvoltage (maximum 200v). Therefore,
the following accidents may occur.
- Direct contact with the injector orinjector wiring may cause electric
shock or damage your muscle or
nerve system.
- The electromagnetic wave from the operating injector may cause the arti-
ficial heart pacemaker to malfunction.
Follow the safety tips provided below, when you are checking the engine
room while the engine is running.
- Do not touch the injector, injectorwirings, and the engine computer
while the engine is running.
- Do not remove the injector connector while the engine is running.
- People using pacemakers must not go near the engine while the engine
is starting or running.
CAUTION
Do not put heavy objects or apply
excessive force on top of the
engine cover (if equipped) or fuelrelated parts.
When you inspect the fuel system (fuel lines and fuel injection
devices), we recommend that you contact an authorized Kia dealer.
Do not drive long time with the engine cover (if equipped)removed.
When checking the engine room, do not go near fire.
Fuel, washer fluid, etc. are flam-mable oils that may cause fire.
Before touching the battery, igni- tion cables and electrical wiring,
you should disconnect the battery"-" terminal. You may get an elec- tric shock from the electric current.
When you remove the interior trim cover with a flat head (-) driver, be
careful not to damage the cover.
Be careful when you replace and clean bulbs to avoid burns orelectrical shock.WARNING - Maintenance
work
Performing maintenance work on a vehicle can be dangerous. You
can be seriously injured while
performing some maintenance
procedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, have it done by an
authorized Kia dealer.
Working under the hood with the engine running is dangerous. It
becomes even more dangerous
when you wear jewelry or loose
clothing. These can become
entangled in moving parts and
result in injury.
Therefore, if you must run the
engine while working under the
hood, make certain that you
remove all jewelry (especially
rings, bracelets, watches, and
necklaces) and all neckties,
scarves, and similar loose cloth-
ing before getting near theengine or cooling fans.

Maintenance
6
7
G030000AHM
The following lists are vehicle checks and
inspections that should be performed by
the owner or an authorized Kia dealer atthe frequencies indicated to help ensure
safe, dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your dealer as
soon as possible.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labor, parts and
lubricants used. Owner maintenance schedule G030101AHM
When you stop for fuel:
Check the engine oil level.
Check the coolant level in the coolant
reservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot coolant
and steam may blow out under
pressure. This could cause burns
or other serious injury.
OWNER MAINTENANCE
WARNING - Diesel Engine
Never work on the injection system with the engine running or within30 seconds after shutting off the
engine. High-pressure pump, rail,
injectors and high-pressure pipes
are subject to high pressure even
after the engine stopped. The fuel
jet produced by fuel leaks may
cause serious injury, if it touches
the body. People using pacemakers
should not move more than 30cm
closer to the ECU or wiring harness
within the engine room while the
engine is running, since the high
currents in the electronic engine
control system produce consider-
able magnetic fields.

77
Maintenance
G030102AHM
While operating your vehicle:
Note any changes in the sound of theexhaust or any smell of exhaust fumes
in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-aheadposition.
Notice if your vehicle constantly turns slightly or “pulls” to one side when trav-
eling on smooth, level road.
When stopping, listen and check for unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
If any slipping or changes in the oper- ation of your transmission occurs,
check the transmission fluid level.
Check the automatic transmission P (Park) function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air condition-
ing system during or after use is nor-mal). G030103AHM
At least monthly:
Check the coolant level in the engine
coolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tires including the spare.
G030104AHM
At least twice a year (i.e., every Spring and Fall):
Check the radiator, heater and air con- ditioning hoses for leaks or damage.
Check the windshield washer spray and wiper operation. Clean the wiper
blades with clean cloth dampened with
washer fluid.
Check the headlight alignment.
Check the muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts. G030105AHM
At least once a year:
Clean the body and door drain holes.
Lubricate the door hinges and checks,
and hood hinges.
Lubricate the door and hood locks and latches.
Lubricate the door rubber weather- strips.
Check the air conditioning system.
Check the power steering fluid level.
Inspect and lubricate the automatic transmission linkage and controls.
Clean the battery and terminals.
Check the brake fluid level.

79
Maintenance
G040100EHM-EE
I : Inspect and if necessary, adjust, correct, clean or replace. R : Replace or change. *1
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 2
: Driving in summer season temperature over 40 °C (104 °F - SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN, YEMEN ETC) or driv-
ing over 170 km/h (106 mile/h) must conform the severe driving condition.
* 3
: If good quality gasolines meet Europe Fuel standards (EN228) or equivalents including fuel additives is not available, one bottle of additive is
recommended. Additives are available from your authorized Kia dealer along with information on how to use them. Do not mix other additives.
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Gasoline I I I I
Drive belts Diesel
Except Middle EastRRR RRRRR
Engine oil and engine Gasoline
For Middle East
oil filter *
1
DieselFor
Europe
Except Europe
Fuel additives * 3
For Europe Add every 15,000 km (10,000 miles) or 12 months
Gasoline Except Europe Add every 5,000 km (3,000 miles) or 6 months
For China, India, RRR RRRRR
Air cleaner filter Middle East
Except China, India, IIRIIRII
Middle East Replace every 20,000 km (12,500 miles) or 12 months
Replace every 10,000 km (6,200 miles) or 12 months
Replace every 10,000 km (6,250 miles) or 12 months *
2
At first, inspect at 80,000 km (50,000 miles) or 48 months
after that, every inspect 20,000 km (12,500 miles) or 12 months
NORMAL MAINTENANCE SCHEDULE

715
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
G050100AHM Engine oil and filter The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the vehicle is
being driven in severe conditions, morefrequent oil and filter changes arerequired.
G050200BUN Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary. G050300AUN
Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by an authorized Kia dealer.
G050400AHM
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
an authorized Kia dealer replace any
damaged or leaking parts immediately.
WARNING -
Diesel only
Never work on the injection system with the engine running or within30 seconds after shutting off the
engine. High pressure pump, rail,
injectors and high pressure pipes
are subject to high pressure even
after the engine stopps. The fuel jet
produced by fuel leaks may cause
serious injury, if it touches the
body. People using pacemakers
should not more move than 30cm
closer to the ECU or wiring harness
within the engine room while the
engine is running, since the highcurrents in the Common Rail sys-
tem produce considerable magnet-ic fields.
CAUTION
When you are inspecting the belt, place the ignition switch in theLOCK/OFF or ACC position.

Maintenance
16
7
G050600AUN
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
that a new vapor hose or fuel filler cap iscorrectly replaced.
G050700AUN
Vacuum crankcase ventilation hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with
any heat source, sharp edges or movingcomponent which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage. G050800AUN
Air cleaner filter
A Genuine Kia air cleaner filter is recom- mended when the filter is replaced.
G050900BUN
Spark plugs (for gasoline engine)
Make sure to install new spark plugs of
the correct heat range. G051000AHM
Valve clearance
(for 3.8L gasoline engine)
Inspect for excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized Kia dealer should perform
the operation. G051100AHM Cooling system
Check the cooling system components,
such as the radiator, coolant reservoir,
hoses and connections for leakage and
damage. Replace any damaged parts.G051200AUN Coolant The coolant should be changed at the
intervals specified in the maintenance
schedule.
Automatic transmission fluid (if equipped)
Automatic transmission fluid should not be
checked under normal usage conditions.
But in severe conditions, the fluid should
be changed at an authorized Kia dealerin accordance to the scheduled mainte-
nance at the beginning of this chapter.
✽✽
NOTICE
Automatic transmission fluid color is
basically red.
As the vehicle is driven, the automatic
transmission fluid will begin to look
darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed color.
WARNING
Do not disconnect and inspect spark plugs when the engine is hot.
You may burn yourself.