brake KIA Optima 2006 2.G Service Manual

CHANGING TIRESJACKING INSTRUCTIONSThe jack is provided for emergency tire
changing only. Follow jacking
instructions to reduce the possibility of
personal injury.
TIRE REPLACEMENT1. Park on a level surface and set the
parking brake firmly.
2. Set the automatic transaxle in P
(Park), or shift the manual transaxle
into R (Reverse).
3. Activate the hazard warning flasher.
4. Remove the wheel lug nut wrench,
jack, jack handle, and spare tire from
the vehicle.
5. Block both the front and rear of the
wheel that is diagonally opposite the
jack position.
IN CASE OF EMERGENCY
6-22
MMSA6015Flat tire
Wheel block
WARNING - Changing
Tires
Never attempt vehicle repairs
or a tire change in the traffic
lanes of a public road or
highway. Always move the
vehicle completely off the
road and onto the shoulder
before trying to change a tire.
If you cannot find a firm, level
place off the road, call a
towing service company for
assistance.
Be sure to use the correct
front or rear jacking
positions on the vehicle;
never use the bumpers or
any other part of the vehicle
for jack support.
Never allow any portion of
your body to get beneath the
vehicle while using the jack.
Do not start or run the engine
while the vehicle is
supported by the jack.
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6-23 6. For models with alloy wheels,
remove the center cap.
7. Loosen the four lug nuts
counterclockwise one turn each, but
do not remove any nut until the tire
has been raised off the ground.8. Place the jack at the front or rear
jacking position closest to the tire
you are changing. Place the jack
under the side sill at the designated
location.9. Insert the jack handle into the jack and
turn it clockwise, raising the vehicle
until the tire just clears the ground,
approximately 1.2 in. (30 mm).
Before removing the lug nuts, make
sure the vehicle is stable and that there
is no chance for it to slip or move.
MMSA6016MMSA6017
WARNING - Changing a
Front Tire
When one front wheel is lifted
off the ground, neither the
automatic transaxle P (Park)
position nor the manual
transaxle R (Reverse) position
will prevent the vehicle from
moving and possibly slipping
off the jack, even if these
positions are properly engaged.
To prevent vehicle movements
while changing a tire, always set
the parking brake fully, and
always block the wheel
diagonally opposite the wheel
being changed.
WARNING - Jack
Location
To reduce the possibility of
injury, be sure to use only the
jack provided with the vehicle
and in the correct jack position;
never use any other part of the
vehicle for jack support.
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MAINTENANCE
7-1
MAINTENANCEMaintenance Services . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .7-3
Owner Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . .7-10
Engine Oil and Oil Filter . . . . . . . . . . . . . . . . . . . . . . . .7-12
Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . .7-14
Brakes and Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-17
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-18
Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-18
Automatic Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . .7-19
Lubricants and Fluids . . . . . . . . . . . . . . . . . . . . . . . . . .7-20
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-21
Wiper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-22
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-23
Tires and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-25
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-32
Lubricant Specifications . . . . . . . . . . . . . . . . . . . . . . . .7-36
Exterior Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-38
Interior Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-40
Headlight Aiming Adjustment . . . . . . . . . . . . . . . . . . .7-42
7
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7-5
Chassis and BodyI: Inspect these items and their related parts. If necessary, (1) Refer to the lubricant and coolant specifications in the Owner’s Manual.
correct, clean, refill, adjust or replace.
R: Replace or change.
Kilometers or Time in Months, Whichever Comes First
km 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128Months 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64
Air conditioner compressor operation &
IIIII
refrigerant amount (if equipped)
Exhaust pipes, heat shield & mountingsIIII IIII
Front suspension ball jointsIIII
Brakes/clutch fluidIIIIIIIRIIIIIIIR
Front brake pads & discsIIIIIIIIIIIIIIII
Rear brake pads & discs/drumsIIIIIIIIIIIIIIII
Parking brakeII III II I
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
x 1,000
(1)
(3)
(3)
(3) More frequent maintenance is required if the vehicle is operated under any of the
following conditions.
a. Short-distance driving.
b. Driving on dusty roads.
c. Extensive idling or slow-speed driving in stop-and-go traffic.
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MAINTENANCE
7-6
(4) If necessary, rotate and balance the wheels.
Chassis and Body(cont.)I : Inspect these items and their related parts. If necessary, (1) Refer to the lubricant and coolant specifications in the Owner’s Manual.
correct, clean, refill, adjust or replace.
R: Replace or change
Kilometers or Time in Months, Whichever Comes First
km 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128Months 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64
Brake lines & connections (including booster)IIIIIManual transaxle oil
IIIRIIIRIIIRIIIR
Clutch & brake pedal free playI IIIIIIIIII IIIII
Automatic transaxle fluid
I IIIIIRIIII IIRII
Chassis & underbody bolts & nuts
I IIIIIIIIII IIIII
Tire condition & inflation pressure
I IIIIIIIIII IIIII
Wheel alignmentInspect when abnormal condition noted
Tire rotationSteering operation & linkageI IIIIIIIIII IIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
x 1,000
Rotate the tires every 12,000 km (1)
(1)
(4)
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MAINTENANCE
7-8OWNER MAINTENANCEOWNER MAINTENANCE
SCHEDULEA qualified service technician should
perform these vehicle inspections at the
indicated intervals to ensure safe and
dependable operation.
Bring any problem to the attention of an
Authorized Kia Dealer as soon as
possible.WHEN REFUELING, CHECK:• Engine oil level
• Engine coolant level
• Brake and clutch fluid level
• Washer fluid level
AT LEAST MONTHLY• Tire inflation pressuresEVERY 6 MONTHS, CHECK:• Power steering fluid level
• Automatic transaxle fluid level
You can do the following scheduled
maintenance items if you have some
mechanical ability, a few basic tools and
if you closely follow the directions in
this manual.OWNER MAINTENANCE
PRECAUTIONSImproper or incomplete service may
result in problems. This section gives
instructions only for the maintenance
items that are easy to perform.As explained earlier in this section, several
procedures can be done only by a qualified
service technician with special tools.
Improper owner maintenance during the
warranty period may affect warranty
coverage. For details, read the separate
Kia Warranty and Consumer Information
Manual provided with the vehicle. If
you’re unsure about any servicing or
maintenance procedure, have it done by
an Authorized Kia Dealer.
CAUTION
Be careful when checking your
engine coolant level. The engine
compartment will be hot and you
could be burned.
WARNING - Maintenance
Work
Performing maintenance work
on a vehicle can be dangerous.
You can be seriously injured
while performing some
maintenance procedures. If you
lack sufficient knowledge,
experience or the proper tools
and equipment to do the work,
have it done by a qualified
technician.
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MAINTENANCE
7-10ENGINE COMPARTMENT
MMSA7001
Air cleaner
Fuse box
Battery Battery
Windshield washer
fluid reservoir Power steering fluid
reservoirBrake fluid reservoir
Clutch fluid reservoir
Engine coolant reservoir Radiator cap Engine oil filler cap
Engine oil dipstick
2.4 liter DOHC Engine
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7-11
MMSA7002
2.7 liter DOHC Engine
Air cleaner
Fuse box
Battery
Windshield washer
fluid reservoir Power steering
fluid reservoirBrake fluid reservoir
Engine coolant reservoir Radiator cap Engine oil dipstick
Engine oil filler cap
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7-17
BRAKES AND CLUTCHCHECKING BRAKE/CLUTCH
FLUID LEVELBrake Fluid ReservoirBefore adding fluid, thoroughly clean the
area around the reservoir cap to prevent
brake fluid contamination.
If you add brake/clutch fluid, fill the
brake/clutch fluid reservoir to the MAX
line. The brake/clutch fluid level will
drop with accumulated mileage. This is a
normal condition associated with
brake/clutch lining wear.Check the fluid level in the reservoir
periodically; it should be between MAX
and MIN on the side of the reservoir.
If the fluid level is excessively low, have
the brake/clutch system checked by an
Authorized Kia Dealer.
Use only the specified brake/clutch fluid.
(Refer to “Recommended Lubricants
later in this section.)
Do not mix different types of fluid.
MMSA7006
Brake
Clutch
✻
NOTICE
In the event the brake/clutch
system requires frequent additions
of fluid, the vehicle should be
inspected by an Authorized Kia
Dealer.
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MAINTENANCE
7-18PARKING BRAKECHECKING THE PARKING BRAKECheck the stroke of the parking brake by
counting the number of “clicks” heard
while fully applying it from the released
position. Also, the parking brake alone
should securely hold the vehicle on a
fairly steep grade.
If the number of “clicks” is more or less
than specified, have the parking brake
adjusted by an Authorized Kia Dealer.
Stroke:
5-9 “clicks” at a force of 22 lbs. (98N).
POWER STEERINGCHECKING THE POWER
STEERING FLUID LEVELThe power steering fluid level should be
checked periodically. With the engine
off and the vehicle on level ground,
check the fluid level in the power
steering reservoir; it should be between
the MAX and MIN reservoir indicators.Before adding power steering fluid,
thoroughly clean the area around the
reservoir cap to prevent power steering
fluid contamination.
If the level is low, add fluid to the MAX
level.
In the event the power steering system
requires frequent addition of fluid, the
vehicle should be inspected by an
Authorized Kia Dealer.
Use only the specified power steering fluid.
(Refer to “Recommended Lubricants”
later in this section.)
MMSA7007
MMSA7008
✻
NOTICE
To avoid damage to the power
steering pump, do not operate the
vehicle for prolonged periods with
low power steering fluid level.
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