cooling KIA RIO 2020 User Guide

Maintenance
68
Owner maintenance precau-
tions
Improper or incomplete service may
result in problems. This section gives
instructions only for the maintenance
items that are easy to perform.
As explained earlier in this section,
several procedures can be done only
by an authorized Kia dealer with spe-
cial tools.
✽ ✽NOTICE
Improper owner maintenance dur-
ing the warranty period may affect
warranty coverage. For details, read
the separate Warranty & Consumer
Information manual provided with
the vehicle. If you're unsure about
any servicing or maintenance proce-
dure, have it done by an authorized
Kia dealer.
WARNING- Maintenance
work
Do not wear jewelry or loose
clothing while working under
the hood of your vehicle with
the engine running. These can
become entangled in moving
parts, if you must run the
engine while working under the
hood, make certain that you
remove all jewelry (especially
rings, bracelets, watches, and
necklaces) and all neckties,
scarves, and similar loose
clothing before getting near the
engine or cooling fans.WARNING- Touching metal parts
Do not touch metal parts
(including strut bars) while the
engine is operating or hot.
Doing so could result in serious
personal injury. Turn the engine
off and wait until the metal parts
cool down to perform mainte-
nance work on the vehicle.
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813
Maintenance
Number of months or driving distance, whichever comes first
Months1224364860728496108120132144156168180
Miles×1,0007.51522.530 37.5 45 52.5 60 67.5 75 82.5 90 97.5 105 112.5
Km×1,00012 24 36 48 60 72 84 96 108 120 132 144 156 168 180
Cooling system---I-I-I-I-I-I-
Intelligent variable transmission fluidNo check, No service required
Manual transmission fluid *3---I---I---I---
Vapor hose and fuel filler cap-I-I-I-I-I-I-I-
Fuel tank air filter *4-I-I-I-I-I-I-I-
Fuel lines, hoses and connections---I---I---I---
Parking brake-I-I-I-I-I-I-I-
Brake/clutch (if equipped) fluidIIIRIIIRIIIRIII
Clutch (if equipped) and brake pedal
free playIIIIIIIIIIIIIII
All latch, hinges and locks-I-I-I-I-I-I-I-
Canister---I---I---I---
Normal Maintenance Schedule - Non Turbo Models (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
3: Manual transmission fluid should be changed anytime it has been submerged in water.
*4: Fuel tank air filter is considered to be maintenance free but periodic inspection is recommended as the level of maintenance will be dependent upon the quality fuel used in the vehicle.
MAINTENANCE INTERVALS
MAINTENANCE
ITEM
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817
Maintenance
Vacuum crankcase ventilation
hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air cleaner filter
A Genuine Kia air cleaner filter is rec-
ommended when the filter is replaced.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
Valve clearance (if equipped)
Inspect excessive valve noise and/or
engine vibration and adjust if neces-
sary. An authorized Kia dealer
should perform the operation.
Cooling system
Check the cooling system compo-
nents, such as the radiator, coolant
reservoir, hoses and connections for
leakage and damage. Replace any
damaged parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Manual transmission fluid
(if equipped)
Inspect the manual transmission
fluid according to the maintenance
schedule.
Intelligent Variable
Transmission (IVT) fluid
(if equipped)
The Intelligent Variable Transmission
(IVT) fluid should not be checked
under normal usage conditions.
But in severe conditions, the fluid
should be changed at an authorized
Kia dealer in accordance to the
scheduled maintenance at the begin-
ning of this chapter.
(Refer to “Maintenance Under Severe
Usage Conditions” in chapter 8.)
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823
Maintenance
ENGINE COOLANT
The high-pressure cooling system
has a reservoir filled with year round
antifreeze coolant. The reservoir is
filled at the factory.
Check the antifreeze protection and
coolant level at least once a year: at
the beginning of the winter season,
and before traveling to a colder cli-
mate.Checking the coolant level Turn the engine off and wait until itcools down. Use extreme care
when removing the radiator cap.
Wrap a thick towel around it, and
turn it counterclockwise slowly to
the first stop. Step back while the
pressure is released from the cool-
ing system.
When you are sure all the pressure
has been released, press down on
the cap, using a thick towel, and
continue turning counterclockwise
to remove it.
Even if the engine is not operating, do not remove the radiator cap or
the drain plug while the engine and
radiator are hot. Hot coolant and
steam may still blow out under
pressure, causing serious injury.
WARNING
Removing radiator
cap
Never attempt to remove the
radiator cap while the engine is
operating or hot. Doing so
might lead to cooling system
and engine damage and could
result in serious personal injury
from escaping hot coolant or
steam.
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Maintenance
24
8
Check the condition and connections
of all cooling system hoses and
heater hoses. Replace any swollen
or deteriorated hoses.
The coolant level should be filled
between F and L marks on the side
of the coolant reservoir when the
engine is cool.
If the coolant level is low, add enough
specified coolant to provide protec-
tion against freezing and corrosion.
Bring the level to F, but do not over-
fill. If frequent additions are required,
see an authorized Kia dealer for a
cooling system inspection.
Recommended engine coolant
When adding coolant, use only
deionized water or soft water for
your vehicle and never mix hard
water in the coolant filled at the fac-
tory. An improper coolant mixture
can result in serious malfunction or
engine damage.
The engine in your vehicle has alu- minum engine parts and must be
protected by an ethylene-glycol
with phosphate based coolant to
prevent corrosion and freezing.
DO NOT USE alcohol or methanol coolant or mix them with the spec-
ified coolant.
Do not use a solution that contains more than 60% antifreeze or less
than 35% antifreeze. This would
reduce the effectiveness of the
solution.
✽ ✽
NOTICE
Make sure that the coolant cap is
properly closed after refilling the
coolant. Otherwise the engine could
overheat while driving.
OSC077016N
WARNING- Cooling fan
Use caution when working near
the blade of the cooling fan. The
electric motor (cooling fan) is
controlled by engine coolant
temperature, refrigerant pres-
sure and vehicle speed. it may
sometimes operate even when
the engine is not running.
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867
Maintenance
Engine room compartment fuse panel
Fuse NameFuse ratingCircuit Protected
MDPS80AMDPS (Motor Driven Power Steering) Unit
ALT150AFuse - ABS1, BAS2, BLOWER, REAR HEATED
REAR HEATED40AInstrument Panel Junction Block (Rear Defogger Relay)
ABS140AESC (Electronic Stability Control) Module, Multipurpose Check Connector
ABS240AESC (Electronic Stability Control) Module
BLOWER40ABlower Relay
WIPER10AFront Wiper Motor, Multifunction Switch, Wiper Low Relay
ECU415AECM (Engine Control Module)/PCM (Power train Control Module)
SENSOR10AOil Control Valve #1/#2, Cooling Fan1/2 Relay, Oxygen Sensor (Up), Oxygen Sensor (Down), Variable
Intake Solenoid Valve, Air Conditioner Relay, Purge Control Solenoid Valve, Canister Close Valve
ECU215AECM (Engine Control Module)/PCM (Power train Control Module)
ECU320AECM (Engine Control Module)/PCM (Power train Control Module)
HEAD LAMP RH10AHead Lamp Right Handle side
HEAD LAMP LH10AHead Lamp Left Handle side
IGN COIL20AIgnition Coil #1~#4, Condenser
ECU515AECM (Engine Control Module)/PCM (Power train Control Module), Fuel Pump Relay
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Maintenance
68
8
Fuse NameFuse ratingCircuit Protected
B/UP LAMP10ABack-Up Lamp Switch
B+140AInstrument Panel Junction Block (Fuse - DRL2, FOGLAMP FRONT, STOP LAMP, MODULE6, Power
Connector (AUDIO, ROOM LAMP))
B+250AInstrument Panel Junction Block (Fuse - IMMO, SMART KEY, BRAKE SWITCH, SAFETY P/WINDOW,
S/HEATER, SUNROOF, Power Window Relay)
IG240AIgnition Switch, IG2 Relay, Start Relay
COOLING FAN40ACooling Fan1/2 Relay
ECU130AFuse - ECU3, ECU4, Main Relay
HEAD LAMP20AHead Lamp Relay
H/LAMP HI20AWith CANADA DRL : SLM(Seat Belt & Lighting Module) or BCM(Body Control Module)
Without CANADA DRL : Head Lamp HI Relay
FUEL PUMP20AFuel Pump Relay
HORN15AHorn Relay/ Burglar Alarm Horn Relay
A/CON10AAir Conditioner Relay
AMS10ABattery Sensor
B+340AInstrument Panel Junction Block (Fuse - T/SIGNAL LAMP, DOOR LOCK, Tail Lamp Relay)
IG140AIgnition Switch, IG1 Relay, ACC Relay
POWER OUTLET40AInstrument Panel Junction Block (Power Outlet Relay)
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869
Maintenance
Relay NameType
Main RelayMINI
Start RelayMICRO
Fuel Pump RelayMICRO
Wiper HI RelayMICRO
H/Lamp HI RelayMICRO
Cooling Fan2 RelayMICRO
B/Alarm Horn RelayMICRO
Blower RelayMICRO
Cooling Fan1 RelayMICRO
Wiper LO RelayMICRO
Head Lamp RelayMICRO
Horn RelayMICRO
A/Con RelayMICRO
Relay
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97
Specifications & Consumer information
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
LubricantVolumeClassification
Engine oil *1 *2 (drain and refill)
Recommends
Gamma II 1.6L MPI3.8 l(4.0 US qt.)API Latest (ILSAC Latest) or ACEA C5
Manual transmission fluidGamma II 1.6L MPI1.5 ~ 1.6 l
(1.4 ~ 1.5 US qt.)
API Service GL-4 SAE 70W - HK SYN MTF 70W
- SPIRAX S6 GHME 70W MTF - GS MTF HD 70W
Intelligent variable transmission
fluidGamma II 1.6L MPI6.5 l (6.87 US qt.)SP-CVT1 *3
Coolant Gamma II 1.6L
MPIM/T5.5 l (5.81 US qt.)Mixture of antifreeze and water
(Ethylene-glycol with phosphate
based coolant for cooling device)
IVT5.5 l (5.81 US qt.)
M/T : Manual transmission
IVT : Intelligent variable transmission
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