steering KIA RIO 2020 Workshop Manual

87
Maintenance
OWNER MAINTENANCE
The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized Kia dealer at the frequencies
indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check the coolant level in coolantreservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound of the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-
ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, level
road.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
WARNING- Hot coolant
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot
coolant and steam may blow
out under pressure.
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Maintenance
12
8
Normal Maintenance Schedule - Non Turbo Models (CONT.)
Number of months or driving distance, whichever comes first
Months1224364860728496108120132144156168180
Miles×1,0007.51522.530 37.5 45 52.5 60 67.5 75 82.5 90 97.5 105 112.5
Km×1,00012 24 36 48 60 72 84 96 108 120 132 144 156 168 180
Climate control air filter
(for evaporator and blower unit)RRRRRRRRRRRRRRR
Vacuum hoseIIIIIIIIIIIIIII
Coolant (Engine)At first, replace at 192,000 km (120,000 miles) or 10 years,
after that, replace every 48,000 km (30,000 miles) or 24 months
Battery conditionIIIIIIIIIIIIIII
Brake lines, hoses and connections
(Including booster)IIIIIIIIIIIIIII
Brake discs and padsIIIIIIIIIIIIIII
Steering gear rack, linkage and bootsIIIIIIIIIIIIIII
Drive shaft and boots-I-I-I-I-I-I-I-
Suspension ball joints and mounting
boltsIIIIIIIIIIIIIII
Air conditioner compressor/refrigerantIIIIIIIIIIIIIII
Exhaust systemIIIIIIIIIIIIIII
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
MAINTENANCE INTERVALS
MAINTENANCE
ITEM
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Maintenance
14
8
Maintenance Under Severe Usage Conditions - Non Turbo Models
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and
engine oil filterGamma II 1.6L MPIREvery 6,000 km (3,750 miles) or 6 monthsA, B, C, D, E,
F, G, H, I, J, K
Air cleaner filterRMore frequentlyC, E
Spark plugs RMore frequentlyA, B, F, G, H, I, K
Intelligent variable transmission fluidREvery 96,000 km (60,000 miles)A, C, D, E,
F, G, H, I, J
Manual transmission fluidREvery 120,000 km (75,000 miles)C, D, E, F, G, H, I, J
Brake discs and pads, calipers and rotorsIMore frequentlyC, D, E, G, H
Parking brakeIMore frequentlyC, D, G, H
Steering gear rack, linkage and bootsIMore frequentlyC, D, E, F, G
Suspension ball joints and mounting boltsIMore frequentlyC, D, E, F, G
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819
Maintenance
Brake discs, pads, calipers
and rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage.
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863
Maintenance
Fuse NameFuse ratingCircuit Protected
TCU15AEngine Room Junction Block(Back-Up Lamp Switch), Intelligent variable transmission Shift Lever,
Transmission Range Switch, Stop Lamp Switch
P/WINDOW LH25APower Window Main Switch
SPARE125ASpare
FOG LAMP REAR10A-
HEATED STEERING15ASteering Wheel Heated
TAIL LAMP LH7.5AHead Lamp Left Handle side, License Lamp Left Handle side, Rear Combination Lamp (OUT) Left
Handle side, Rear Combination Lamp (IN) Left Handle side, Glove Box Lamp
MODULE37.5AFront Seat Warmer Control Module, Audio, Electro Chromic Mirror, Air Conditioner Control Module,
Audio/Video & Navigation Head Unit, Clock Spring, Intelligent variable transmission Shift Lever Indicator
ABS7.5AEngine Room Junction Block(Multipurpose Check Connector), ESC (Electronic Stability Control) Module
BRAKE SWITCH10ASmart Key Control Module, Stop Lamp Switch
SPARE415ASpare
FOG LAMP FRONT15AFront Fog Lamp Relay
A/CON17.5AEngine Room Junction Block(Blower Relay), Air Conditioner Control Module
MODULE510AEngine Room Junction Block(Head Lamp Relay, Head Lamp Hi Relay), Rain Sensor, Sunroof Motor,
Front Seat Warmer Control Module, Driver Safety Power Window Module
MODULE710ATPMS (Tire Pressure Monitoring System) Unit
ECU10AECM (Engine Control Module)/PCM (Power train Control Module), Immobilizer Module, Smart Key
Control Module
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865
Maintenance
Fuse NameFuse ratingCircuit Protected
SPARE320ASpare
A/BAG IND7.5AInstrument Cluster
CLUSTER7.5AInstrument Cluster
MDPS7.5AMDPS (Motor Driven Power Steering) Unit
AUDIO20AAudio, Audio/Video & Navigation Head Unit
ROOM LP10ARoom Lamp Relay, Glove Box Lamp, Air Conditioner Control Module, SLM (Seat Belt & Lighting Module),
BCM (Body Control Module), Auto Light & Photo Sensor, TPMS (Tire Pressure Monitoring System) Unit,
Instrument Cluster, Data Link Connector, Room Lamp, Trunk Room Lamp
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867
Maintenance
Engine room compartment fuse panel
Fuse NameFuse ratingCircuit Protected
MDPS80AMDPS (Motor Driven Power Steering) Unit
ALT150AFuse - ABS1, BAS2, BLOWER, REAR HEATED
REAR HEATED40AInstrument Panel Junction Block (Rear Defogger Relay)
ABS140AESC (Electronic Stability Control) Module, Multipurpose Check Connector
ABS240AESC (Electronic Stability Control) Module
BLOWER40ABlower Relay
WIPER10AFront Wiper Motor, Multifunction Switch, Wiper Low Relay
ECU415AECM (Engine Control Module)/PCM (Power train Control Module)
SENSOR10AOil Control Valve #1/#2, Cooling Fan1/2 Relay, Oxygen Sensor (Up), Oxygen Sensor (Down), Variable
Intake Solenoid Valve, Air Conditioner Relay, Purge Control Solenoid Valve, Canister Close Valve
ECU215AECM (Engine Control Module)/PCM (Power train Control Module)
ECU320AECM (Engine Control Module)/PCM (Power train Control Module)
HEAD LAMP RH10AHead Lamp Right Handle side
HEAD LAMP LH10AHead Lamp Left Handle side
IGN COIL20AIgnition Coil #1~#4, Condenser
ECU515AECM (Engine Control Module)/PCM (Power train Control Module), Fuel Pump Relay
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Maintenance
106
8
Taking care of leather seats
(if equipped)
Vacuum the seat periodically to remove dust and sand on the seat.
It will prevent abrasion or damage of
the leather and maintain its quality.
Wipe the natural leather seat cover often with dry or soft cloth.
Sufficient use of a leather protec- tive may prevent abrasion of the
cover and helps maintain the color.
Be sure to read the instructions
and consult a specialist when
using leather coating or protective
agents.
Leather with bright colors(beige, cream beige) is easily contaminat-
ed and clear in appearance. Clean
the seats frequently.
Avoid wiping with wet cloth. It may cause the surface to crack.
Cleaning the leather seats
(if equipped)
Remove all contaminations instant- ly. Refer to instructions below for
removal of each contaminant.
Cosmetic products(sunscreen, foundation, etc.)
- Apply cleansing cream on a clothand wipe the contaminated point.
Wipe off the cream with a wet cloth
and remove water with a dry cloth.
Beverages(coffee, soft drink, etc.) - Apply a small amount of neutraldetergent and wipe until contami-
nations do not smear.
Oil - Remove oil instantly withabsorbable cloth and wipe with
stain remover for natural leather
only.
Chewing gum - Harden the gum with ice andremove gradually.
CAUTION - Leather
When cleaning leather products(steering wheel, seats etc.), useneutral detergents or low alco-hol content solutions. If you usehigh alcohol content solutionsor acid/alkaline detergents, thecolor of the leather may fade orthe surface may get stripped off.
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Index
8I
Rear view monitor system ............................................4-91Rear view monitor function ........................................4-91
Recommended lubricants and capacities ........................9-7 Recommended SAE viscosity number ........................9-9
Remote keyless entry ....................................................4-10 Battery replacement ....................................................4-12
Immobilizer system ....................................................4-14
Limp home (override) procedure ................................4-15
Remote keyless entry system operations ....................4-10
Transmitter precautions ..............................................4-11
Reporting Safety Defects ..............................................9-12
Road warning ..................................................................7-2 Hazard warning flasher ................................................7-2
Scheduled maintenance service ....................................8-10 Scheduled maintenance service precaution ................8-10
Seat ........................................................................\
..........3-4 Driver’s seat ..................................................................3-4
Front passenger’s seat ..................................................3-4
Front seat adjustment ....................................................3-7
Headrest (for front seat) ................................................3-8
Rear seat ........................................................................\
3-4
Rear seat adjustment ..................................................3-11
Seatback pocket ..........................................................3-11 Seat belts ........................................................................\
3-16
Care of seat belts ........................................................3-26
Pre-tensioner seat belt ................................................3-22
Seat belt precautions ..................................................3-24
Seat belt restraint system ............................................3-16
Smart key ........................................................................\
4-6 Smart key functions ......................................................4-6
Smart key precautions ..................................................4-8
Smart trunk (for 4 door) ................................................4-26
Special driving conditions ............................................6-62 Driving at night ..........................................................6-63
Driving in flooded areas ............................................6-65
Driving in the rain ......................................................6-64
Driving off-road ..........................................................6-65
Hazardous driving conditions ....................................6-62
Highway driving ........................................................6-65
Rocking the vehicle ....................................................6-62
Smooth cornering ........................................................6-63
Sport mode integrated control system ..........................6-59 Sport mode ..................................................................6-59
Starting the engine ........................................................6-12 Starting the engine with a smart key ..........................6-13
Starting the engine with an ignition key ....................6-12
Steering wheel...........................................................\
.....4-51 Electric Power Steering (EPS) ....................................4-51
Heated steering wheel ................................................4-53
Horn ........................................................................\
....4-52
Tilt and telescopic steering ........................................4-52
R
S
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