transmission KIA RIO 2020 Workshop Manual

Maintenance
18
8
✽ ✽
NOTICE
The Intelligent Variable
Transmission (IVT) fluid color is
amber. As the vehicle is driven, the
Intelligent Variable Transmission
(IVT) fluid will begin to look darker.
This is normal, and you should not
judge the need to replace the fluid
based upon the changed color.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake/Clutch fluid
Check the brake/clutch fluid level in
the brake/clutch fluid reservoir. The
level should be between the “MIN”
and “MAX” marks on the side of the
reservoir. Use only hydraulic
brake/clutch fluid conforming to DOT
3 or DOT 4 specification.
Parking brake
Inspect the parking brake system
including the parking brake lever and
cables.
CAUTION
Use only specified Intelligent
Variable Transmission (IVT)fluid. The use of non-specifiedfluid (even marked as compati-ble with genuine) could resultin shift quality deteriorationand vibrations, and eventually,transmission failure.
(Refer to “Recommended lubri-cants and capacities” in chapter9.)
OBD078066
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849
Maintenance
Temperature -A, B & C
The temperature grades are A (the
highest), B and C representing the
tire’s resistance to the generation of
heat and its ability to dissipate heat
when tested under controlled condi-
tions on a specified indoor laboratory
test wheel.
Sustained high temperature can
cause the material of the tire to
degenerate and reduce tire life, and
excessive temperature can lead to
sudden tire failure. Grades B and A
represent higher levels of perform-
ance on the laboratory test wheel
than the minimum required by law.Tire terminology and definitions
Air Pressure:
The amount of air
inside the tire pressing outward on
the tire. Air pressure is expressed in
kilopascal (kPa) or pounds per
square inch (psi).
Accessory Weight: This means the
combined weight of optional acces-
sories. Some examples of optional
accessories are, intelligent variable
transmission, power seats, and air
conditioning.
Aspect Ratio: The relationship of a
tire's height to its width.
Belt: A rubber coated layer of cords
that is located between the plies and
the tread. Cords may be made from
steel or other reinforcing materials.
Bead: The tire bead contains steel
wires wrapped by steel cords that
hold the tire onto the rim.
Bias Ply Tire: A pneumatic tire in
which the plies are laid at alternate
angles less than 90 degrees to the
centerline of the tread. Cold Tire Pressure:
The amount of
air pressure in a tire, measured in
kilopascals (kPa) or pounds per
square inch (psi) before a tire has
built up heat from driving.
Curb Weight: This means the weight
of a motor vehicle with standard and
optional equipment including the
maximum capacity of fuel, oil and
coolant, but without passengers and
cargo.
DOT Markings: The DOT code
includes the Tire Identification
Number (TIN), an alphanumeric des-
ignator which can also identify the
tire manufacturer, production plant,
brand and date of production.
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863
Maintenance
Fuse NameFuse ratingCircuit Protected
TCU15AEngine Room Junction Block(Back-Up Lamp Switch), Intelligent variable transmission Shift Lever,
Transmission Range Switch, Stop Lamp Switch
P/WINDOW LH25APower Window Main Switch
SPARE125ASpare
FOG LAMP REAR10A-
HEATED STEERING15ASteering Wheel Heated
TAIL LAMP LH7.5AHead Lamp Left Handle side, License Lamp Left Handle side, Rear Combination Lamp (OUT) Left
Handle side, Rear Combination Lamp (IN) Left Handle side, Glove Box Lamp
MODULE37.5AFront Seat Warmer Control Module, Audio, Electro Chromic Mirror, Air Conditioner Control Module,
Audio/Video & Navigation Head Unit, Clock Spring, Intelligent variable transmission Shift Lever Indicator
ABS7.5AEngine Room Junction Block(Multipurpose Check Connector), ESC (Electronic Stability Control) Module
BRAKE SWITCH10ASmart Key Control Module, Stop Lamp Switch
SPARE415ASpare
FOG LAMP FRONT15AFront Fog Lamp Relay
A/CON17.5AEngine Room Junction Block(Blower Relay), Air Conditioner Control Module
MODULE510AEngine Room Junction Block(Head Lamp Relay, Head Lamp Hi Relay), Rain Sensor, Sunroof Motor,
Front Seat Warmer Control Module, Driver Safety Power Window Module
MODULE710ATPMS (Tire Pressure Monitoring System) Unit
ECU10AECM (Engine Control Module)/PCM (Power train Control Module), Immobilizer Module, Smart Key
Control Module
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Specifications & Consumer information
69
WEIGHT/VOLUME
ItemGamma II 1.6L MPI
4 Door5 Door
Gross vehicle weight
kg (lbs.)M/T 1,600 (3,527)
1,600 (3,527)
IVT 1,640 (3,616)
1,640 (3,616)
Luggage volume l(cu ft)
387 (13.7)493 *1 / 928 *2
(17.4 *1 / 32.8 *2)
ItemWeight of volume Classification
Refrigerant
480 ± 25g
16.9 ± 0.88 oz R-1234yf
Compressor lubricant
110 ± 10g
3.9 ± 0.35 oz FD46XG (IDEMITSU)
We recommend that you contact an authorized Kia dealer for more details. *
1: Behind rear seat to upper edge of the seat back.
*
2: Behind front seat to roof.
M/T : Manual transmission
IVT : Intelligent variable transmission
AIR CONDITIONING SYSTEM
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97
Specifications & Consumer information
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
LubricantVolumeClassification
Engine oil *1 *2 (drain and refill)
Recommends
Gamma II 1.6L MPI3.8 l(4.0 US qt.)API Latest (ILSAC Latest) or ACEA C5
Manual transmission fluidGamma II 1.6L MPI1.5 ~ 1.6 l
(1.4 ~ 1.5 US qt.)
API Service GL-4 SAE 70W - HK SYN MTF 70W
- SPIRAX S6 GHME 70W MTF - GS MTF HD 70W
Intelligent variable transmission
fluidGamma II 1.6L MPI6.5 l (6.87 US qt.)SP-CVT1 *3
Coolant Gamma II 1.6L
MPIM/T5.5 l (5.81 US qt.)Mixture of antifreeze and water
(Ethylene-glycol with phosphate
based coolant for cooling device)
IVT5.5 l (5.81 US qt.)
M/T : Manual transmission
IVT : Intelligent variable transmission
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Specifications & Consumer information
89
*1 Refer to the recommended SAE viscosity numbers on the next page.
*
2Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel econ-
omy by reducing the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure
in everyday driving, but in a year’s time, they can offer significant cost and energy savings.
*
3Use only specified genuine Intelligent Variable Transmission(IVT) fluid. The use of non-specified fluid (even marked as compat-
ible with genuine) could result in shift quality deterioration and vibrations, eventually, the transmission failure.(Refer to
“Explanation of Scheduled Maintenance Items” in chapter 8.)
LubricantVolumeClassification
Brake/clutch fluid0.7~0.8 l
(0.7~0.8 US qt.)FMVSS116 DOT-3 or DOT-4
Fuel45 l(11.9 US gal)Unleaded gasoline
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I5
Index
Jack label ....................................................................7-36\
Removing and storing the spare tire ..........................7-28
If you have a flat tire (with Tire Mobility Kit)..............7-19 Checking the tire inflation pressure ............................7-25
Components of the Tire Mobility Kit ........................7-21
Distributing the sealant ..............................................7-24
Introduction ................................................................7-19
Notes on the safe use of the Tire Mobility Kit ..........7-20
Technical Data ............................................................7-26
Using the Tire Mobility Kit ........................................7-22
Important safety precautions ..........................................3-2 Air bag hazards ............................................................3-2
Always wear your seat belt ..........................................3-2
Control your speed ........................................................3-3
Driver distraction ..........................................................3-2
Keep your vehicle in safe condition ............................3-3
Restrain all children ......................................................3-2
In case of an emergency while driving............................7-3 If engine stalls while driving ........................................7-3
If the engine stalls at a crossroad or crossing ..............7-3
If you have a flat tire while driving ..............................7-3
Instrument cluster ..........................................................4-57 Gauges ........................................................................\
4-59
Instrument cluster control ..........................................4-58
LCD window control ..................................................4-58
Transmission Shift Indicator ......................................4-62
Instrument panel overview ..............................................2-6
Intelligent Variable Transmission (IVT) ........................6-18 Good driving practices ................................................6-25
Intelligent Variable Transmission (IVT) operation ....6-18
Interior features............................................................4-139 Clothes hanger ..........................................................4-143
Covering shelf (for 5 door) ......................................4-145
Cup holder ................................................................4-139
Floor mat anchor(s) ..................................................4-144
Power outlet ..............................................................4-141
Seat warmer ..............................................................4-140
Shopping bag holder ................................................4-144
Sunvisor ....................................................................4-13\
9
USB charger ..............................................................4-142
Interior light ................................................................4-103 Automatic turn off function ......................................4-103
Glove box lamp ........................................................4-106
Map lamp ..................................................................4-103
Room lamp................................................................4-104
Trunk/Liftgate room lamp ........................................4-106
Vanity mirror lamp ....................................................4-107
Interior overview ............................................................2-5
Key positions ..................................................................6-6 Ignition switch position ................................................6-6
Keys ........................................................................\
........4-4 Key operations ..............................................................4-4
Record your key number ..............................................4-4
K
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I7
Index
Side repeater lamp (LED type) bulb Replacement....8-82
Stop and tail lamp (LED type) bulb replacement (for 4 door)................................................................8-94
Stop and tail lamp (LED type) bulb replacement (for 5 door)................................................................8-85
Stop and tail lamp bulb replacement (for 5 door) ......8-83
Stop and tail lamp/Side marker (Bulb type) replacement (for 4 door)................................................................8-91
Tail lamp (Bulb type) bulb replacement (for 4 door) ..8-93
Tail lamp (Inside) bulb replacement (for 5 door) ......8-86
Trunk lamp bulb replacement (for 4 door) ................8-95
Vanity mirror lamp bulb replacement ........................8-96
Lighting........................................................................\
..4-92 Battery saver function ................................................4-92
Daytime running light ................................................4-93
Front fog light ............................................................4-97
Headlight escort function ............................................4-92
Headlight welcome function ......................................4-92
High beam operation ..................................................4-95
Lighting control ..........................................................4-93
Turn signals and lane change signals ........................4-96
Maintenance services ......................................................8-5 Owner maintenance precautions ..................................8-6
Owner’s responsibility ..................................................8-5 Manual climate control system....................................4-109
Checking the amount of air conditioner refrigerant and compressor lubricant ..............................................4-118
Climate control air filter ..........................................4-117
Heating and air conditioning ....................................4-110
Sunroof inside air recirculation ................................4-119
System operation ......................................................4-115
Manual transmission ......................................................6-15 Good driving practices ................................................6-17
Manual transmission operation ..................................6-15
Mirrors ........................................................................\
..4-54 Inside rearview mirror ................................................4-54
Outside rearview mirror ..............................................4-54
Owner maintenance ........................................................8-7 Owner maintenance schedule ......................................8-7
Parking brake ................................................................8-28 Checking the parking brake ........................................8-28
M
P
O
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