battery KIA RIO 2022 Service Manual

739
Maintenance
BATTERY
For best battery service
 Keep the battery securely mount-ed.
 Keep the battery top clean and dry.
 Keep the terminals and connec- tions clean, tight, and coated with
petroleum jelly or terminal grease.
 Rinse any spilled electrolyte from the battery immediately with a
solution of water and baking soda.
 If the vehicle is not going to be used for an extended time, discon-
nect the battery cables. Always read the following
instructions carefully when
handling a battery.
If any electrolyte gets into your eyes, flush your eyes
with clean water for at least
15 minutes and get immedi-
ate medical attention.
If electrolyte gets on your
skin, thoroughly wash the
contacted area. If you feel
pain or a burning sensation,
get medical attention imme-
diately.
An inappropriately disposed battery can be harmful to the
environment and human
health. Dispose of the battery
according to your local law(s)
or regulation.
The battery contains lead. Do
not dispose of it after use.
Please return the battery to
an authorized Kia dealer to
be recycled.
Never attempt to recharge the bat-
tery when the battery cables are con-
nected.
WARNING- Risk of explosion
Keep lit cigarettes and
all other flames or
sparks away from the
battery.
The battery contains hydrogen -- a highly
combustible gas which
will explode if it comes
in contact with a flame or
spark.
Keep batteries out of the reach of children
because batteries con-
tain highly corrosive
SULFURIC ACID and
electrolytes. Do not
allow battery acid to
contact your skin, eyes,
clothing or paint finish.
Wear eye protection when charging or work-
ing near a battery.
Always provide ventila-
tion when working in an
enclosed space.
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Maintenance
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NOTICE
If you connect unauthorized elec-
tronic devices to the battery, the bat-
tery may be discharged. Never use
unauthorized devices.
Recharging the battery
Your vehicle has a maintenance-free,
calcium-based battery.
 If the battery becomes discharged
in a short time (because, for exam-
ple, the headlamps or interior
lamps were left on while the vehi-
cle was not in use), recharge it by
slow charging (trickle) for 10 hours.
 If the battery gradually discharges because of high electric load while
the vehicle is being used, recharge
it at 20-30A for two hours.WARNING- Risk of elec-
trocution
Never touch the electrical igni-
tion system while the vehicle is
running. This system works
with high voltage which can
shock you.
WARNING- Recharging Battery
Never attempt to recharge the
battery when the battery cables
are connected.
WARNING - Battery lead
compound
Battery posts, terminals, and
related accessories contain
lead and lead compounds.
Wash hands after handling.
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741
Maintenance
When recharging the battery,
observe the following precautions:
 The battery must be removed fromthe vehicle and placed in an area
with good ventilation.
 Do not allow cigarettes, sparks, or flame near the battery.
 Watch the battery during charging, and stop or reduce the charging
rate if the battery cells begin
gassing (boiling) violently or if the
temperature of the electrolyte of
any cell exceeds 120°F (49°C).
 Wear eye protection when check- ing the battery during charging.
 Disconnect the battery charger in the following order.
1. Turn off the battery charger main switch.
2. Unhook the negative clamp from the negative battery terminal.
3. Unhook the positive clamp from the positive battery terminal.  Before performing maintenance or
recharging the battery, turn off all
accessories and stop the engine.
 The negative battery cable must be removed first and installed last
when the battery is disconnected.Reset items
The following items should be reset
after the battery has been dis-
charged or the battery has been dis-
connected.
 Auto up/down window
 Sunroof
 Trip computer
 Climate control system
CAUTION - AGM battery
 Absorbent Glass Mat (AGM) batteries are maintenance freeand have the AGM batteryserviced by a professionalworkshop. Kia recommends tovisit an authorized Kia dealer.
For charging your AGM battery,use only fully automatic batterychargers that are speciallydeveloped for AGM batteries.
 When replacing the AGM bat- tery, use parts for replacementfrom a professional workshop.Kia recommends to visit anauthorized Kia dealer.
 Do not open or remove the cap on top of the battery. This maycause leaks of internal elec-trolyte that could result insevere injury.
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753
Maintenance
Production options weight:The
combined weight of installed regular
production options weighing over 5
lb.(2.3 kg) in excess of the standard
items which they replace, not previ-
ously considered in curb weight or
accessory weight, including heavy
duty brakes, ride levelers, roof rack,
heavy duty battery, and special trim.
Recommended Inflation Pressure:
Vehicle manufacturer's recommend-
ed tire inflation pressure as shown
on the tire placard.
Radial Ply Tire: A pneumatic tire in
which the ply cords that extend to the
beads are laid at 90 degrees to the
centerline of the tread.
Rim: A metal support for a tire and
upon which the tire beads are seat-
ed.
Sidewall: The portion of a tire
between the tread and the bead. Speed Rating:
An alphanumeric
code assigned to a tire indicating the
maximum speed at which a tire can
operate.
Traction: The friction between the
tire and the road surface. The
amount of grip provided.
Tread: The portion of a tire that
comes into contact with the road.
Treadwear Indicators: Narrow
bands, sometimes called "wear
bars," that show across the tread of a
tire when only 1/16 inch of tread
remains.
UTQGS: Uniform Tire Quality
Grading Standards, a tire information
system that provides consumers with
ratings for a tire's traction, tempera-
ture and treadwear. Ratings are
determined by tire manufacturers
using government testing proce-
dures. The ratings are molded into
the sidewall of the tire.
Vehicle Capacity Weight: The num-
ber of designated seating positions
multiplied by 150 lbs. (68kg) plus the
rated cargo and luggage load. Vehicle Maximum Load on the
Tire:
Load on an individual tire due
to curb and accessory weight plus
maximum occupant and cargo
weight.
Vehicle Normal Load on the Tire:
Load on an individual tire that is
determined by distributing to each
axle its share of the curb weight,
accessory weight, and normal occu-
pant weight and dividing by 2.
Vehicle Placard: A label permanent-
ly attached to a vehicle showing the
original equipment tire size and rec-
ommended inflation pressure.
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757
Maintenance
FUSES
❈Left side : Normal , Right side : Blown
A vehicle’s electrical system is pro-
tected from electrical overload dam-
age by fuses.
This vehicle has 2 (or 3) fuse panels,
one located in the driver’s side panel
bolster, the other in the engine com-
partment near the battery.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check
the appropriate circuit fuse. If a fuse
has blown, the element inside the
fuse will melt.
If the electrical system does not
work, first check the driver’s side
fuse panel.
Always replace a blown fuse with
one of the same rating.
If the replacement fuse blows, this
indicates an electrical problem. Avoid
using the system involved and imme-
diately consult an authorized Kia
dealer.
Three kinds of fuses are used: blade
type for lower amperage rating, car-tridge type, and multi fuse for higheramperage ratings.
WARNING- Fuse replace-
ment
 Never replace a fuse with any- thing but another fuse of the
same rating.
 A higher capacity fuse could cause damage and possibly a
fire.
 Never install a wire or alu- minum foil instead of the
proper fuse - even as a tem-
porary repair. It may cause
extensive wiring damage and
a possible fire.
 Do not modify or add-on elec- tric wiring to the vehicle.
CAUTION
Do not use a screwdriver or anyother metal object to removefuses because it may cause ashort circuit and damage thesystem.
OJF075021
■
Blade type
■ Cartridge type
■ Multi fuse
■ BFT
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Maintenance
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NOTICE
• When replacing fuse, turn the
ignition “OFF” and turn off
switches of all electrical devices
then remove battery (-) terminal.
• The actual fuse/relay panel label may differ from equipped items.
WARNING- Electrical Fire
Always ensure replacements
fuses and relays are securely
fastened when installed. Failure
to do so can result in a vehicle
fire.
CAUTION
 When replacing a blown fuse or relay, make sure the newfuse or relay fits tightly intothe clips. Failure to tightlyinstall the fuse or relay maycause damage to the wiringand electric systems.
 Do not remove fuses, relays and terminals fastened withbolts or nuts. The fuses, relaysand terminals may not be fas-tened correctly which maycause vehicle damage.
CAUTION
 Do not input any other objects except fuses or relays intofuse/relay terminals such as ascrewdriver or wiring. It maycause contact failure and sys-tem malfunction.
 Do not plug in screwdrivers or aftermarket wiring into the ter-minal originally designed forfuse and relays only. The elec-trical system and wiring of thevehicle interior may be dam-aged or burned due to contactfailure.
 If you directly connect the wire on the taillight or replacethe bulb which is over the reg-ulated capacity to install trail-ers etc., the inner junctionblock can get burned.
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Maintenance
60
7
✽ ✽
NOTICE
• Set all switches to ON before driv-
ing.
• If the vehicle is going to be unused for over 1 month, set all switches
to OFF to prevent the batteries
from draining.
Memory fuse
Your vehicle is equipped with the
memory fuse to prevent battery dis-
charge if your vehicle is parked with-
out being operated for prolonged
periods. Use the following proce-
dures before parking the vehicle for
prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail
lights.
3. Open the driver’s side panel cover and pull up the memory fuse. If the memory fuse is pulled up from
the fuse panel, the warning chime,
audio, clock and interior lamps, etc.,
will not operate. Some items must be
reset after replacement. Refer to
“Battery” in this section.
Even though the memory fuse is
pulled up, the battery can still be dis-
charged by operation of the head-
lights or other electrical devices.
CAUTION - Fuse Panel
Covers
The contact points of the
switches may wear out withexcessive use. Please refrainfrom excessive use of theswitches (except for long-termparking for over 1 month).
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761
Maintenance
Engine compartment fuse
replacement
1. Turn the ignition switch and allother switches off.
2. Remove the fuse panel cover by pressing the tab and pulling the
cover up. When the blade type
fuse is disconnected, remove it by
using the clip designed for chang-
ing fuses located in the engine
compartment fuse box. Upon
removal, securely insert reserve
fuse of the same rating. 3. Check the removed fuse; replace it
if it is blown. To remove or insert
the fuse, use the fuse puller in the
engine compartment fuse panel.
4. Push in a new fuse of the same rating, and make sure it fits tightly
in the clips. If it fits loosely, consult
an authorized Kia dealer.
Multi fuse
If the multi fuse is blown, it must be
removed as follows:
1. Turn off the engine.
2. Disconnect the negative batterycable.
3. Remove the nuts shown in the pic- ture above.
4. Replace the fuse with a new one of the same rating.
5. Reverse these steps to reinstall the multi fuse.
CAUTION
After checking the fuse panel inthe engine compartment,securely install the fuse panelcover through the audible click-ing sound.
If not, electrical failures mayoccur from water contact.
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NOTICE - Window tinting pre-
caution
Window tint(especially metallic
film) might cause communication
disorder or poor radio reception,
and malfunction of the automatic
lighting system due to excessive
change of illumination inside the
vehicle. The solution used might also
flow into electric, electronic devices
causing disorder and failure.
CAUTION
Visually inspect the battery cap
to ensure it is securely closed.If the battery cap is not securelyclosed, moisture may enter thesystem and damage the electri-cal components.
CAUTION - Remodeling
Prohibited
Do not try remodeling the vehi-cle in any way. It is illegal, andmay affect the vehicle's perform-ance, durability, and safety. Themanufacturer's warranty doesnot cover any problems causedby remodeling. Remodeling thevehicle can cause malfunction ofthe vehicle, wiring damage, bat-tery discharge, connector dam-age, or fire.
CAUTION
Do not disassemble nor assem-ble the multi fuse when it issecured with nuts and bolts.Incorrect or partial assemblytorque may cause a fire. Havethe vehicle checked by anauthorized Kia dealer.
CAUTION - Random
wiring prohibited when
retrofitting equipment
Use of random wiring in the vehicle might cause danger dueto failure and damage of thevehicle’s performance.
Using random wires especiallywhen retrofitting AVN or theftalarm system, remote enginecontrol, car phone or radiomight damage the vehicle orcause fire.
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Maintenance
70
7
Fuse NameFuse ratingCircuit Protected
B/UP LAMP10ABack-Up Lamp Switch
B+140AInstrument Panel Junction Block (Fuse - DRL2, FOGLAMP FRONT, STOP LAMP, MODULE6, Power
Connector (AUDIO, ROOM LAMP))
B+250AInstrument Panel Junction Block (Fuse - IMMO, SMART KEY, BRAKE SWITCH, SAFETY P/WINDOW,
S/HEATER, SUNROOF, Power Window Relay)
IG240AIgnition Switch, IG2 Relay, Start Relay
COOLING FAN40ACooling Fan1/2 Relay
ECU130AFuse - ECU3, ECU4, Main Relay
HEAD LAMP20AHead Lamp Relay
H/LAMP HI20AWith CANADA DRL : SLM(Seat Belt & Lighting Module) or BCM(Body Control Module)
Without CANADA DRL : Head Lamp HI Relay
FUEL PUMP20AFuel Pump Relay
HORN15AHorn Relay/ Burglar Alarm Horn Relay
A/C10AAir Conditioner Relay
AMS10ABattery Sensor
B+340AInstrument Panel Junction Block (Fuse - T/SIGNAL LAMP, DOOR LOCK, Tail Lamp Relay)
IG140AStart Relay, [With Smart Key] IG1 Relay, ACC Relay,
[With Out Smart Key] Ignition Switch
POWER OUTLET40AInstrument Panel Junction Block (Power Outlet Relay)
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