ESP KIA RIO HATCHBACK 2016 Service Manual
[x] Cancel search | Manufacturer: KIA, Model Year: 2016, Model line: RIO HATCHBACK, Model: KIA RIO HATCHBACK 2016Pages: 477, PDF Size: 13.46 MB
Page 351 of 477

Maintenance
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . 7-4
• Owner’s responsibility . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
. . . . . . . . . . . . . . . . . 7-5
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Scheduled maintenance service. . . . . . . . . . . . . . . . 7-8
. . . . . . . . . . . . . . . . . . . 7-9
Explanation of scheduled maintenance items . . . 7-32
Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Brake/clutch fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
Automatic transaxle fluid . . . . . . . . . . . . . . . . . . . 7-40
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
Air cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
Climate control air filter . . . . . . . . . . . . . . . . . . . . 7-43
Wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
48Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-51
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
7-51
. . . . . . . 7-51
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-53
. . . . . . . . . . . . . . . 7-54
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-55
. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
. . . . . . . . . . . . . . . . . . . . . . . . . 7-56
. . . . . . . . . . . . . . . . 7-60
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
62
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-63\
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-63
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
7-65
. . . . . . . . . . . . . . 7-66
7
Page 354 of 477

Maintenance
47
MAINTENANCE SERVICES
You should exercise the utmost care
to prevent damage to your vehicle
and injury to yourself whenever per-
forming any maintenance or inspec-
tion procedures.
Should you have any doubts con-
cerning the inspection or servicing of
your vehicle, we strongly recom-
mend that you have an authorized
Kia dealer perform this work.
An authorized Kia dealer has factory-
trained technicians and genuine Kia
parts to service your vehicle proper-
ly. For expert advice and quality serv-
ice, see an authorized Kia dealer.
Inadequate, incomplete or insuffi-
cient servicing may result in opera-
tional problems with your vehicle that
could lead to vehicle damage, an
accident, or personal injury.Owner’s responsibility
✽ ✽NOTICE
Maintenance Service and Record
Retention are the owner's responsi-
bility.
You should retain documents that
show proper maintenance has been
performed on your vehicle in accor-
dance with the scheduled mainte-
nance service charts shown on the
following pages. You need this infor-
mation to establish your compliance
with the servicing and maintenance
requirements of your vehicle war-
ranties.
Detailed warranty information is
provided in your Warranty &
Consumer Information manual.
Repairs and adjustments required as
a result of improper maintenance or
a lack of required maintenance are
not covered.
We recommend you have your vehi-
cle maintained and repaired by an
authorized Kia dealer. An authorized
Kia dealer meets Kia’s high service
quality standards and receives tech-
nical support from Kia in order to pro-
vide you with a high level of service
satisfaction.
Page 355 of 477

75
Maintenance
Owner maintenance precau-
tions
Improper or incomplete service may
result in problems. This section gives
instructions only for the maintenance
items that are easy to perform.
As explained earlier in this section,
several procedures can be done only
by an authorized Kia dealer with spe-
cial tools.
✽ ✽NOTICE
Improper owner maintenance dur-
ing the warranty period may affect
warranty coverage. For details, read
the separate Warranty & Consumer
Information manual provided with
the vehicle. If you're unsure about
any servicing or maintenance proce-
dure, have it done by an authorized
Kia dealer.
WARNING-
Maintenance work
Do not wear jewelry or loose
clothing while working under
the hood of your vehicle with
the engine running. These can
become entangled in moving
parts. If you must run the
engine while working under the
hood, make certain that you
remove all jewelry (especially
rings, bracelets, watches, and
necklaces) and all neckties,
scarves, and similar loose
clothing before getting near the
engine or cooling fans.
Page 407 of 477

757
Maintenance
2. Tire size designation
A tire’s sidewall is marked with a tire
size designation. You will need this
information when selecting replace-
ment tires for your car. The following
explains what the letters and num-
bers in the tire size designation
mean.
Example tire size designation:
(These numbers are provided as an
example only; your tire size designa-
tor could vary depending on your
vehicle.)
P205/55R16 89H
P - Applicable vehicle type (tiresmarked with the prefix “P’’ are
intended for use on passenger
vehicles or light trucks; however,
not all tires have this marking).
205 - Tire width in millimeters.
55 - Aspect ratio. The tire’s section height as a percentage of its
width.
R - Tire construction code (Radial).
16 - Rim diameter in inches. 89 - Load Index, a numerical code
associated with the maximum
load the tire can carry.
H - Speed Rating Symbol. See the speed rating chart in this section
for additional information.
Wheel size designation
Wheels are also marked with impor-
tant information that you need if you
ever have to replace one. The follow-
ing explains what the letters and
numbers in the wheel size designa-
tion mean.
Example wheel size designation:
6.0JX16
6.0 - Rim width in inches.
J - Rim contour designation.
16 - Rim diameter in inches. Tire speed ratings
The chart below lists many of the dif-
ferent speed ratings currently being
used for passenger vehicles. The
speed rating is part of the tire size
designation on the sidewall of the
tire. This symbol corresponds to that
tire's designed maximum safe oper-
ating speed.
S 112 mph (180 km/h)
T 118 mph (190 km/h)
H 130 mph (210 km/h) V 149 mph (240 km/h)Z Above 149 mph (240 km/h)
Maximum Speed
Speed
Rating
Symbol
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759
Maintenance
7. Uniform tire quality grading
Quality grades can be found, where
applicable, on the tire sidewall
between tread shoulder and maxi-
mum section width.
For example:
TREADWEAR 440
TRACTION A
TEMPERATURE A
Tread wear
The tread wear grade is a compara-
tive rating based on the wear rate of
the tire when tested under controlled
conditions on a specified govern-
ment test course. For example, a tire
graded 150 would wear one-and-a-
half times (1½) as well on the gov-
ernment course as a tire graded 100.
The relative performance of tires
depends upon the actual conditions
of their use, however, and may
depart significantly from the norm
due to variations in driving habits,
service practices and differences in
road characteristics and climate.Tires degrade over time, even when
they are not being used. Regardless
of the remaining tread, we recom-
mend that tires be replaced after
approximately six (6) years of nor-
mal service. Heat caused by hot cli-
mates or frequent high loading con-
ditions can accelerate the aging
process.
These grades are molded on the
side-walls of passenger vehicle tires.
The tires available as standard or
optional equipment on your vehicles
may vary with respect to grade.
Traction - AA, A, B & C
The traction grades, from highest to
lowest, are AA, A, B, and C. Those
grades represent the tire’s ability to
stop on wet pavement as measured
under controlled conditions on spec-
ified government test surfaces of
asphalt and concrete. A tire marked
C may have poor traction perform-
ance.
The traction grade assigned to this
tire is based on straight-ahead brak-
ing traction tests, and does not
include acceleration, cornering,
hydroplaning, or peak traction char-
acteristics.
Page 410 of 477

Maintenance
60
7
Temperature -A, B & C
The temperature grades are A (the
highest), B and C representing the
tire’s resistance to the generation of
heat and its ability to dissipate heat
when tested under controlled condi-
tions on a specified indoor laboratory
test wheel.
Sustained high temperature can
cause the material of the tire to
degenerate and reduce tire life, and
excessive temperature can lead to
sudden tire failure. The grade C cor-
responds to a level of performance
which all passenger car tires must
meet under the Federal Motor
Vehicle Safety Standard No. 109.
Grades B and A represent higher
levels of performance on the labora-
tory test wheel than the minimum
required by law. Tire terminology and definitions
Air Pressure:
The amount of air
inside the tire pressing outward on
the tire. Air pressure is expressed in
pounds per square inch (psi) or kilo-
pascal (kPa).
Accessory Weight : This means the
combined weight of optional acces-
sories. Some examples of optional
accessories are, automatic
transaxle, power seats, and air con-
ditioning.
Aspect Ratio : The relationship of a
tire's height to its width.
Belt: A rubber coated layer of cords
that is located between the plies and
the tread. Cords may be made from
steel or other reinforcing materials.
Bead: The tire bead contains steel
wires wrapped by steel cords that
hold the tire onto the rim.
Bias Ply Tire : A pneumatic tire in
which the plies are laid at alternate
angles less than 90 degrees to the
centerline of the tread. Cold Tire Pressure: The amount of
air pressure in a tire, measured in
pounds per square inch (psi) or kilo-
pascals (kPa) before a tire has built
up heat from driving.
Curb Weight: This means the weight
of a motor vehicle with standard and
optional equipment including the
maximum capacity of fuel, oil and
coolant, but without passengers and
cargo.
DOT Markings: A code molded into
the sidewall of a tire signifying that
the tire is in compliance with the U.S.
Department of Transportation motor
vehicle safety standards. The DOT
code includes the Tire Identification
Number (TIN), an alphanumeric des-
ignator which can also identify the
tire manufacturer, production plant,
brand and date of production.
GVWR: Gross Vehicle Weight Rating
GAWR FRT: Gross Axle Weight
Rating for the Front Axle.
GAWR RR: Gross Axle Weight
Rating for the Rear axle.
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777
Maintenance
LIGHT BULBS
Use only the bulbs of the specifiedwattage.If you don’t have necessary tools, the
correct bulbs and the expertise, con-
sult an authorized Kia dealer. In
many cases, it is difficult to replace
vehicle light bulbs because other
parts of the vehicle must be removed
before you can get to the bulb. This is
especially true if you have to remove
the headlight assembly to get to the
bulb(s). Removing/installing the
headlight assembly can result in
damage to the vehicle.
WARNING - Lights
Prior to working on the light,
firmly apply the parking brake,
ensure that the ignition switch
is turned to the “LOCK” position
and turn off the lights to avoid
burning your fingers or receiv-
ing an electric shock.
CAUTION - Light replacement
Be sure to replace the burned-
out bulb with one of the samewattage rating. Otherwise, itmay cause damage to the fuseor electric wiring system.
Page 459 of 477

Specifications, Consumer information, Reporting safety defects
88
Recommended SAE viscosity
number
Always be sure to clean the area
around any filler plug, drain plug, or
dipstick before checking or draining
any lubricant. This is especially
important in dusty or sandy areas
and when the vehicle is used on
unpaved roads. Cleaning the plug
and dipstick areas will prevent dirt
and grit from entering the engine and
other mechanisms that could be
damaged.Engine oil viscosity (thickness) has
an effect on fuel economy and cold
weather operation (engine start and
engine oil flowability). Lower viscosi-
ty engine oils can provide better fuel
economy and cold weather perform-
ance, however, higher viscosity
engine oils are required for satisfac-
tory lubrication in hot weather. Using
oils of any viscosity other than those
recommended could result in engine
damage.
When choosing an oil, consider the
range of temperature your vehicle
will be operated in before the next oil
change. Proceed to select the rec-
ommended oil viscosity from the
chart.
Temperature Range for SAE Viscosity Numbers
Temperature
Gasoline
Engine Oil *1
°C
(°F)-30 -20 -10 0 10 20 30 40 50
-10 0 20 40 60 80 100 120
*1For better fuel economy, it is recommended to use the
engine oil of a viscosity grade SAE 5W-20 (API SM /
ILSAC GF-4). However, if the engine oil is not avail-
able in your country, select the proper engine oil using
the engine oil viscosity chart.
10W-30
5W-20, 5W-30
Page 463 of 477

Specifications, Consumer information, Reporting safety defects
12
8
✽
✽
NOTICE
Roadside Assistance benefits are not available for any
Kia vehicle that has ever been or should be issued a “sal-
vage” title or similar “branded” title under any state’s
law or has been declared a “total loss” or equivalent by
a financial institution or insurance company.
Trip interruption
Trip interruption expense benefits are provided in the
event that a warranty-related disablement occurs more
than 150 miles from your home, and the repairs require
more than 24 hours to complete. Reasonable reimburse-
ment is included for meals, lodging, or rental car expens-
es. Trip interruption coverage is limited to $100 per day
subject to a three day maximum limit per incident. You
must contact the Kia Roadside Assistance Center to
obtain pre-authorization of expenses. Once the Kia
Roadside Assistance Center gives authorization for trip
interruption benefits, they will assist you in making the
necessary arrangements. Insurance deductibles,
expenses, and claims paid by your insurance company or
other providers are not eligible for reimbursement.
Fleet vehicles are excluded from reimbursement under
Kia’s Trip Interruption Policy.
Registering your vehicle in a foreign country
If you plan to register your vehicle in a foreign country,
you should confirm that it conforms to the regulations in
that country. Even if you successfully register the vehicle in a foreign
country, you may experience the following problems and
should therefore consider the possibility of having to deal
with them:
1.The fuel specified for your vehicle may be unavailable.
If other than the specified fuel is used, it could cause
damage to the engine, the fuel injection system, and
other fuel-related parts which may not be covered
under your New Vehicle Emissions Limited Warranty.
2.We must, therefore, clearly state that when you leave the country in which you purchased your Kia new and
register it in another country, problems arising from the
use of fuel other than the specified fuel are not subject
to manufacturer’s warranty. Because vehicles like yours
may not be marketed in the new country of registration,
parts, servicing techniques and tools necessary to
maintain and repair your vehicle may be unavailable.
Even if vehicles like yours are sold there, mechanical
specifications required by the government may vary
enough from the country of purchase to cause addi-
tional problems.
3.There may not be an Authorized Kia Dealer in the area in which you plan to register your vehicle. You may addi-
tionally experience difficulty in obtaining services in a
foreign country for any number of reasons.
Further, we cannot assume any responsibility for prob-
lems that result from unsatisfactory service or lack of
service outside of the United States.
Page 464 of 477

813
Specifications, Consumer information, Reporting safety defects
The electrical system of your vehicle is designed to per-
form under all reasonably expected operating conditions.
However, before any additional electrical equipment is
installed in your vehicle, consult an Authorized Kia
Dealer, in order to ensure that you do not void your war-
ranty.
Certain electrical equipment, or the way in which it is
installed, may adversely affect the operation of your vehi-
cle, including such systems as the engine control system,
the audio system and the electrical charging system and
thus potentially void all or part of your warranty.
We assume no responsibility for any expense you may
incur or for any malfunction of your vehicle or any of its
components or systems that may result from the installa-
tion of additional electrical equipment that is not supplied,
or recommended for installation by, Kia.Installation of a mobile two-way radio system
If a mobile two-way radio system is installed improperly,
or if an excessively powerful type of system is used, other
electronic systems may be adversely affected. To avoid
damage to your vehicle, consult an Authorized Kia Dealer
concerning the proper equipment and installation.
ELECTRICAL EQUIPMENT (U.S. ONLY)