cooling KIA Sorento 2012 2.G User Guide

What to do in an emergency66IF THE ENGINE OVERHEATSF050000AAMIf your temperature gauge indicates over-
heating, you experience a loss of power,
or hear loud pinging or knocking, the
engine will probably be too hot. If this
happens, you should:
1. Pull off the road and stop as soon as itis safe to do so.
2. Place the shift lever in P (Park, auto- matic transaxle) or Neutral (manual
transaxle) and set the parking brake. If
the air conditioning is on, turn it off.
3. If engine coolant is running out under the vehicle or steam is coming out
from underneath the hood, stop the
engine. Do not open the hood until the
coolant has stopped running or the
steaming has stopped. If there is no
visible loss of engine coolant and no
steam, leave the engine running and
check to be sure the engine cooling
fan is operating. If the fan is not run-
ning, turn the engine off. 4. Check to see if the water pump drive
belt is missing. If it is not missing,
check to see that it is tight. If the drive
belt seems to be satisfactory, check for
coolant leaking from the radiator,
hoses or under the vehicle. (If the air
conditioning had been in use, it is nor-
mal for cold water to be draining from
it when you stop).
5. If the water pump drive belt is broken or engine coolant is leaking out, stop
the engine immediately and call the
nearest authorized KIA dealer for
assistance. 6. If you cannot find the cause of the
overheating, wait until the engine tem-
perature has returned to normal. Then,
if coolant has been lost, carefully add
coolant to the reservoir to bring the
fluid level in the reservoir up to the
halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. If over-
heating happens again, call an author-
ized KIA dealer for assistance.
WARNING
While the engine is running, keep
hair, hands and clothing away from
moving parts such as the fan and
drive belts to prevent injury.
WARNING
Do not remove the radiator cap
when the engine is hot. This may
result in coolant being blown out of
the opening and cause serious
burns.
CAUTION
Serious loss of coolant indicates
there is a leak in the cooling systemand this should be checked as soonas possible by an authorized KIAdealer.
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Maintenance67
G030000AUNThe following lists are vehicle checks and
inspections that should be performed by
the owner or an authorized KIA dealer at
the frequencies indicated to help ensure
safe, dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your dealer as
soon as possible.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labor, parts and
lubricants used.
Owner maintenance schedule G030101AHMWhen you stop for fuel: Check the engine oil level.
 Check the coolant level in the coolantreservoir.
 Check the windshield washer fluid level.
 Look for low or under-inflated tires.
WARNING
- Maintenance work
 Performing maintenance work on
a vehicle can be dangerous. You
can be seriously injured while
performing some maintenance
procedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, have it done by an
authorized KIA dealer.
 Working under the hood with the engine running is dangerous. It
becomes even more dangerous
when you wear jewelry or loose
clothing. These can become
entangled in moving parts and
result in injury. Therefore, if you
must run the engine while work-
ing under the hood, make certain
that you remove all jewelry (espe-
cially rings, bracelets, watches,
and necklaces) and all neckties,
scarves, and similar loose cloth-
ing before getting near the
engine or cooling fans.
OWNER MAINTENANCE
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot coolant
and steam may blow out under
pressure. This could cause burns
or other serious injury.
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Maintenance10
7NORMAL MAINTENANCE SCHEDULE (CONT.)
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
R : Replace or change I : Inspect and if necessary, adjust, correct, clean or replace.* if equipped
(4) The drive belt should be replaced when cracks occur or tension is reduced excessively.
(5) When adding coolant, use only deionizes water or soft water for your vehicle and never mix hard water in the coolant filled at the factory.
An inproper coolant mixture can result in serious maifunction or engine damage. Kilometers or time in months, whichever comes first
× 1,000 km 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192
# Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
Drive belts
(4)
Engine coolant (5)
Cooling system hoses & connections I I I I I I IIIIIII III
Manual transaxle oil
Automatic transaxle oil
Brake/clutch* fluid I I I I
Brake lines/lines & connections IIIIIIII
(including booster)
Clutch* & brake pedal free play I I I I I I IIIIIII III
At first, inspect the drive belt at 96,000 km or 72 months;
after that, inspect it 24,000 km or 24 months
At first, replace at 100,000 km or 60 months;
after that, replace every 48,000 km or 24 months
Inspect every 60,000 km or 48 monthsNo check, No service required
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Maintenance16
7G050800AUNAir cleaner filterA Genuine KIA air cleaner filter is recom-
mended when the filter is replaced.G050900AUNSpark plugsMake sure to install new spark plugs of
the correct heat range.G051000AHMValve clearance (if equipped)Inspect for excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized KIA dealer should perform
the operation.G051100AHMCooling systemCheck the cooling system components,
such as the radiator, coolant reservoir,
hoses and connections for leakage and
damage. Replace any damaged parts.
G051200AUNCoolantThe coolant should be changed at the
intervals specified in the maintenance
schedule.G051300AUNManual transaxle fluid
(if equipped)Inspect the manual transaxle fluid
according to the maintenance schedule.G051400AXMAutomatic transaxle fluid
(if equipped)The fluid should be changed at an
authorized KIA dealer in accordance to
the scheduled maintenance at the begin-
ning of this section.✽ ✽
NOTICEAutomatic transaxle fluid color is basi-
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed color.
G051500AUNBrake hoses and linesVisually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.G051600AAMBrake/Clutch (if equipped) fluidCheck the brake fluid level in the brake
fluid reservoir. The level should be
between “MIN” and “MAX” marks on the
side of the reservoir. Use only hydraulic
brake fluid conforming to DOT 3 or DOT
4 specification.
CAUTION
The use of a non-specified fluid
could result in transaxle malfunc-tion and failure.
Use only specified automatictransaxle fluid. (Refer to“Recommended lubricants andcapacities” in section 8.)
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719
Maintenance
G060200BHMChanging the engine oil and filterHave engine oil and filter changed by an
authorized KIA dealer according to the
Maintenance Schedule at the beginning
of this section.
G070000AHMThe high-pressure cooling system has a
reservoir filled with year round antifreeze
coolant. The reservoir is filled at the fac-
tory.
Check the antifreeze protection and
coolant level at least once a year, at the
beginning of the winter season, and
before traveling to a colder climate.G070100AHMChecking the coolant levelENGINE COOLANT
WARNING
- Removingradiator cap
 Never attempt to remove the radi-
ator cap while the engine is oper-
ating or hot. Doing so might lead
to cooling system and engine
damage. Also, hot coolant or
steam could cause serious per-
sonal injury.
 Turn the engine off and wait until it cools down. Use extreme care
when removing the radiator cap.
Wrap a thick towel around it, and
turn it counterclockwise slowly to
the first stop. Step back while the
pressure is released from the
cooling system.
(Continued)
(Continued)When you are sure all the pres-
sure has been released, press
down on the cap, using a thick
towel, and continue turning coun-
terclockwise to remove it.
 Even if the engine is not operat- ing, do not remove the radiator
cap or the drain plug while the
engine and radiator are hot. Hot
coolant and steam may still blow
out under pressure, causing seri-
ous injury.
WARNING
Used engine oil may cause skin irri-
tation or cancer if left in contact
with the skin for prolonged periods
of time. Used engine oil contains
chemicals that have caused cancer
in laboratory animals. Always pro-
tect your skin by washing your
hands thoroughly with soap and
warm water as soon as possible
after handling used oil.
WARNING
The electric motor (cooling fan) is
controlled by engine coolant tem-
perature, refrigerant pressure and
vehicle speed. It may sometimes
operate even when the engine is
not running. Use extreme caution
when working near the blades of
the cooling fan so that you are not
injured by a rotating fan blades. As
the engine coolant temperature
decreases, the electric motor will
automatically shut off. This is a nor-
mal condition.
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Maintenance20
7Check the condition and connections of
all cooling system hoses and heater
hoses. Replace any swollen or deterio-
rated hoses.
The coolant level should be filled
between F and L marks on the side of the
coolant reservoir when the engine is
cool.
If the coolant level is low, add enough
specified coolant to provide protection
against freezing and corrosion. Bring the
level to F, but do not overfill. If frequent
additions are required, see an authorized
KIA dealer for a cooling system inspec-
tion.
G070101AHMRecommended engine coolant Use only soft (distilled) water in the
coolant mixture.
 The engine in your vehicle has alu- minum engine parts and must be pro-
tected by an ethylene-glycol-based
coolant to prevent corrosion and freez-
ing.
 DO NOT USE alcohol or methanol coolant or mix them with the specified
coolant.
 Do not use a solution that contains more than 60% antifreeze or less than
35% antifreeze, which would reduce
the effectiveness of the solution. For mixture percentage, refer to the fol-
lowing table.
-15°C (5°F) 35
65
-25°C (-13°F) 40 60
-35°C (-31°F) 50 50
-45°C (-49°F) 60 40Ambient
Temperature Mixture Percentage (volume)
Antifreeze Water
OXM079006
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Maintenance56
7Engine compartment fuse panel
Description Fuse rating Protected component
ALT175A Alternator
MULTI FUSE I/P B+2
60A IPM (Fuse - S/HTR FRT, P/SEAT, Power Connector - MODULE, ROOM LP DOOR LP)
BLOWER 40A Blower Relay
RR HTD 40A Rear Defogger Relay
ABS 1 40A ESC Control Module, Multipurpose Check Connector
ABS 2 40A ESC Control Module, Multipurpo se Check Connector
I/P B+3 60A IPM (Fuse - HAZARD, TPMS, F/LID)
I/P B+1 60A IPM (Fuse - DR LOCK, SUNROOF, 4WD, PDM, SMART KEY)
FUSE IGN 2
40A Start Relay, W/O Smart Key - Ignition Switch, With Smart Key - PDM Relay Box (IGN2 Relay)
TRAILER 30A Trailer Power Outlet
IGN 1 30A W/O Smart Key - Ignition Switch, With Smart Key - PDM Relay Box (IGN1 Relay)
HORN 15A Horn Relay
STOP LP 15A Stop Lamp Switch, ICM Relay Box (DBC Relay)
B+ SENSOR 15A Battery Sensor
DEICER 15A Front Wiper Deicer Relay
C/FAN 50A Cooling Fan Relay Low/High
I/P B+4 50A IPM (Fuse - P/WDW LH, P/WDW RH, B/A HORN, A/CON REAR, AMP)
ECU 2 7.5A Sub Start Relay, PCM, Transaxle Range Switch, Alternator (G6DC)
ABS 7.5A ESC Control Module, Multipurpose Check Connector, Stop Lamp Switch (G4KE)
B/UP LP 7.5A Back-Up Lamp Relay (A/T), Back-Up Lamp Switch (M/T)
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757
Maintenance
Description Fuse ratingProtected component
EMS
BOX ECU 30A Engine Control Relay
ECU 3
20AG4KE - Ignition Coil #1/2/3/4, Condenser
G6DC - Ignition Coil #1/2/3/4/5/6, Condenser #1/2
SENSOR 1 10AG4KE - Variable Intake Manifold Valve, Crankshaft Position Sensor, Immobilizer Module, Camshaft
Position Sensor #1/2, Oil Control Valve #1/2, Canister Purge Control Solenoid Valve,
Canister Close Valve, Cooling Fan (Low) Relay
G6DC - Variable Intake Manifold Valve #1/2, Immobilizer Module, Canister Purge Control Solenoid Valve, Oil Control Valve #1/2 (Exhaust), Oil Control Valve #1/2 (Intake), Canister Close
Valve
SENSOR 2 10A G6DC - Cooling Fan (Low) Relay, Stop Lamp Switch
SENSOR 3 10AG4KE - Injector #1/2/3/4, A/C Relay
G6DC - PCM, Injector #1/2/3/4/5/6, A/C Relay
SENSOR 4 15AG4KE - Oxygen Sensor Up/Down, Fuel Pump Relay
G6DC - PCM, Oxygen Sensor #1/2/3/4, Fuel Pump Relay, Variable Charge Motion Actuator
ECU 1 15A PCM
A/CON 10A A/C Relay
F/PUMP 15A Fuel Pump Relay
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