brake KIA SOUL EV 2019 Manual Online

Maintenance
10
7
NORMAL MAINTENANCE SCHEDULE
R : Replace
I : Inspect and if necessary, adjust, correct, clean or replace
Number of months or driving distance, whichever comes first
Months1224364860728496
Milesx1,0001020304050607080
Kmx1,000153045607590105120
Brake lines, hoses and connectionsInspect at first, 7,500 miles (12,000 km) or 6 months
after that, every 15,000 miles (24,000 km) or 12 months
Brake pedalInspect at first, 7,500 miles (12,000 km) or 6 months
after that, every 15,000 miles (24,000 km) or 12 months
Brake fluidInspect at first, 7,500 miles (12,000 km) or 6 months
after that, every 15,000 miles (24,000 km) or 12 months
Steering gear rack, linkage and bootsInspect at first, 7,500 miles (12,000 km) or 6 months
after that, every 15,000miles (24,000 km) or 12 months
Suspension ball jointsInspect at first, 7,500 miles (12,000 km) or 6 months
after that, every 15,000 miles (24,000 km) or 12 months
Tire (pressure & tread wear)
Check low or under-inflation of tire (Every time before driving)
Check the inflation pressures of all tires including the spare (At least mo\
nthly) Rotate tires - including tire pressure and tread wear (Every 6,500 miles (10,000 km) or 6 months)
12V Battery conditionInspect at first, 7,500 miles (12,000 km) or 6 months
after that, every 15,000 miles (24,000 km) or 12 months
MAINTENANCE INTERVALS
MAINTENANCE
ITEM

711
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenanceoperationMaintenance intervalsDriving
condition
Reduction gear oilREvery 75,000 miles (120,000 km)C, D, E, G, H, I, K
Drive shaft and bootsIInspect more frequently
depending on the conditionC, D, E, F, G, H, I, J, K
Climate control air filter (if equipped)IInspect more frequently
depending on the conditionC, D, E, F, G
Disc brakes and padsIInspect more frequently
depending on the conditionC, D, E, G, H

713
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Cooling system
Check the cooling system compo-
nents, such as the radiator, coolant
reservoir, hoses and connections ,
coolant 3-way valve, chiller for leak-
age and damage. Replace any dam-
aged parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
✽ ✽NOTICE - NHTSA Safety
Corrosion Alert
NHTSA has warned all vehicle own-
ers of all brands that they must main-
tain their vehicles in a manner which
will prevent brake hose and brake line
failures due to corrosion when such
vehicles are exposed to winter road
salt and related chemicals. While seri-
ous corrosion conditions typically only
manifest themselves as safety issues
after 7 years of vehicle use, the corro-
sion process starts immediately and
thus underbody cleaning maintenance
must commence from your vehicle's
first exposure to road salts and chem-
icals. NHTSA urges vehicle owners to
take the following steps to prevent
corrosion:
(Continued)(Continued)
1. Wash the undercarriage of your
vehicle regularly throughout the
winter and do a thorough washing
in the spring to remove road salt
and other de-icing chemicals.
2. Monitor the brake system for signs of corrosion by having regu-
lar professional inspections and
watching for signs of problems,
including loss of brake fluid,
unusual leaks and soft or spongy
feel in the brake pedal.
3. Replace the entire brake pipe assembly if you find severe corro-
sion that causes scaling or flaking
of brake components.

Maintenance
14
7
Brake fluid
Check the brake fluid level in the
brake fluid reservoir. The level should
be between “MIN” and “MAX” marks
on the side of the reservoir. Use only
hydraulic brake fluid conforming to
DOT 3 or DOT 4 specification.
Brake discs, pads, calipers
and rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.

Maintenance
18
7
BRAKE FLUID
Checking the brake fluid level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake fluid, clean the
area around the reservoir cap thor-
oughly to prevent brake fluid contam-
ination. If the level is low, add fluid to the
MAX level. The level will fall with
accumulated mileage. This is a nor-
mal condition associated with the
wear of the brake linings. If the fluid
level is excessively low, have the
brake system checked by an author-
ized Kia dealer.
Use only the specified brake fluid.
(Refer to “Recommended lubricantsand capacities” in chapter 8.) Never mix different types of fluid.
In the event the brake system
requires frequent additions of fluid,
the vehicle should be inspected by
an authorized Kia dealer.
When changing and adding brake
fluid, handle it carefully. Do not let it
come in contact with your eyes. If
brake fluid should come in contact
with your eyes, immediately flush
them with a large quantity of fresh
tap water. Have your eyes examined
by a doctor as soon as possible.
OPSE074003
CAUTION - Proper fluid
Only use brake fluid in the brake
system. Small amounts ofimproper fluids can cause dam-age to the brake system.

719
Maintenance
Brake fluid, which has been exposed
to open air for an extended time
should never be used as its quality
cannot be guaranteed. It should be
disposed of properly.
CAUTION - Brake fluid
Do not allow brake fluid to con-tact the vehicle's body paint, aspaint damage will result.

733
Maintenance
Disc brake pads should be inspectedfor wear whenever tires are rotated.
Rotate radial tires that have an
asymmetric tread pattern only from
front to rear and not from right to left.
Wheel alignment and tire bal-
ance
The wheels on your vehicle were
aligned and balanced carefully at the
factory to give you the longest tire life
and best overall performance.
In most cases, you will not need to
have your wheels aligned again.
However, if you notice unusual tire
wear or your vehicle pulling one way
or the other, the alignment may need
to be reset.
If you notice your vehicle vibrating
when driving on a smooth road, your
wheels may need to be rebalanced.
CAUTION- Wheel weight
Improper wheel weights candamage your vehicle's alu-minum wheels. Use onlyapproved wheel weights.
WARNING- Mixing tires
Do not mix bias ply and radial
ply tires under any circum-
stances. This may cause unusu-
al handling characteristics.
S2BLA790A

Maintenance
34
7
Tire replacement
If the tire is worn evenly, a tread wear
indicator will appear as a solid band
across the tread. This shows there is
less than 1/16 inch (1.6 mm) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire. The ABS (Anti-lock Brake System)
works by comparing the speed of the
wheels. The tire size affects wheel
speed. When replacing tires, all 4
tires must use the same size origi-
nally supplied with the vehicle. Using
tires of a different size can cause the
ABS (Anti-lock Brake System) and
ESC (Electronic Stability Control) to
work irregularly.
It is best to replace all four tires at the
same time. If that is not possible, or
necessary, then replace the two front
or two rear tires as a pair. Replacing
just one tire can seriously affect your
vehicle's handling.
✽ ✽
NOTICE
We recommend that when replacing
tires, use the same originally sup-
plied with the vehicles. If not, that
affects driving performance.
Wheel replacement
When replacing the metal wheels for
any reason, make sure the new
wheels are equivalent to the original
factory units in diameter, rim width
and offset.
A wheel that is not the correct size
may adversely affect wheel and
bearing life, braking and stopping
abilities, handling characteristics,
ground clearance, body-to-tire clear-
ance, snow chain clearance,
speedometer and odometer calibra-
tion, headlight aim and bumper
height.
OEN076053
Tread wear indicator
CAUTION- Wheels
Wheels that do not meet Kia
specifications may fit poorlyand result in damage to thevehicle or unusual handling andpoor vehicle control.

Maintenance
40
7
Intended Outboard Sidewall: The
side of an asymmetrical tire that
must always face outward when
mounted on a vehicle.
Kilopascal (kPa): The metric unit for
air pressure.
Light truck (LT) tire: A tire designat-
ed by its manufacturer as primarily
intended for use on lightweight trucks
or multipurpose passenger vehicles.
Load ratings: The maximum load
that a tire is rated to carry for a given
inflation pressure.
Load Index: An assigned number
ranging from 1 to 279 that corre-
sponds to the load carrying capacity
of a tire.
Maximum Inflation Pressure: The
maximum air pressure to which a
cold tire may be inflated. The maxi-
mum air pressure is molded onto the
sidewall.
Maximum Load Rating: The load
rating for a tire at the maximum per-
missible inflation pressure for that tire. Maximum Loaded Vehicle Weight:
The sum of curb weight; accessory
weight; vehicle capacity weight; and
production options weight.
Normal Occupant Weight:
The
number of occupants a vehicle is
designed to seat multiplied by 150
pounds (68 kg).
Occupant Distribution: Designated
seating positions.
Outward Facing Sidewall: The side
of a asymmetrical tire that has a par-
ticular side that faces outward when
mounted on a vehicle. The outward
facing sidewall bears white lettering
or bears manufacturer, brand, and/or
model name molding that is higher or
deeper than the same moldings on
the inner facing sidewall.
Passenger (P-Metric) Tire: A tire
used on passenger cars and some
light duty trucks and multipurpose
vehicles.
Ply: A layer of rubber-coated parallel
cords. Pneumatic tire:
A mechanical
device made of rubber, chemicals,
fabric and steel or other materials,
that, when mounted on an automo-
tive wheel, provides the traction and
contains the gas or fluid that sustains
the load.
Production options weight: The
combined weight of installed regular
production options weighing over 5
lb.(2.3 kg) in excess of the standard
items which they replace, not previ-
ously considered in curb weight or
accessory weight, including heavy
duty brakes, ride levelers, roof rack,
heavy duty battery, and special trim.
Recommended Inflation Pressure:
Vehicle manufacturer's recommend-
ed tire inflation pressure and shown
on the tire placard.
Radial Ply Tire: A pneumatic tire in
which the ply cords that extend to the
beads are laid at 90 degrees to the
centerline of the tread.
Rim: A metal support for a tire and
upon which the tire beads are seated.

Maintenance
52
7
Fuse Name Fuse rating Circuit Protected
MODULE 1 10A BCM IBAU 10A Integrated Brake Actuation Unit
MODULE 2 10A Tire Pressure Monitoring Module, Crash Pad Switch, Center Fascia Switch, Electronic Parking Brake
Module, Stop Lamp Switch, Rear Parking Assist Sensor RH/LH (IN/OUT), Front Parking Assit Sensor
LH/RH (OUT/IN)
MODULE 3 10A ATM Lever Indicator, Multipurpose Check Connector, PCB Block (IG3 #4 Relay) PDM 3 7.5A Smart Key Control Module
IOD 2 15A A/V & Navigation Head Unit
IOD 3 7.5A ICM Relay Box (Outside Mirror Folding Relay, Outside Mirror Unfolding Relay)
CLUSTER 10A Instrument Cluster IG1 15A EPCU
IOD 4 7.5A Instrument Cluster, Tire Pressure Monitoring Module, Data Link Connector, Multipurpose Check Connector,
A/C Control Module, BCM
FOG LAMP REAR 10A Rear Fog Lamp Control Block SUNROOF 2 20A SUNROOF_MOTOR (POWER)
SUNROOF 1 20A SUNROOF_MOTOR (POWER) MDPS 7.5A MDPS Unit
START 7.5A Transaxle Range Switch
IOD 1 7.5A Overhead Console Lamp, Vanity Lamp LH/RH, Room Lamp, Glove Box Lamp, Luggage Lamp
PDM 2 7.5A Smart Key Control Module
PDM 1 20A Smart Key Control Module
BRAKE SWITCH 10A Smart Key Control Module, Stop Lamp Switch