Axle KIA VENGA 2015 Repair Manual

Maintenance
6
7
At least monthly:
 Check the coolant level in the engine
coolant reservoir.
 Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
 Check the inflation pressures of all tyres including the spare.
At least twice a year
(i.e., every Spring and Fall):
 Check the radiator, heater and air con- ditioning hoses for leaks or damage.
 Check the windscreen washer spray and wiper operation. Clean wiper
blades with clean cloth dampened with
washer fluid.
 Check the headlight alignment.
 Check the muffler, exhaust pipes, shields and clamps.
 Check the lap/shoulder belts for wear and function.
 Check for worn tyres and loose wheel lug nuts.
At least once a year:
 Clean the body and door drain holes.
 Lubricate the door hinges and checks,and bonnet hinges.
 Lubricate the door and bonnet locks and latches.
 Lubricate the door rubber weather- strips.
 Check the air conditioning system.
 Inspect and lubricate automatic transaxle linkage and controls.
 Clean the battery and terminals.
 Check the brake/clutch fluid level.
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711
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96 Miles×1,000
10 20 30 40 50 60 70 80
Km×1,00015 30 45 60 75 90 105 120
Steering gear rack, linkage and boots I I I I I I I I
Drive shaft and boots I I I I I I I I
Tyre (pressure & tread wear) I I I I I I I I
Suspension ball jointsIII IIIII
Air conditioner refrigerant (if equipped) I I I I I I I I
Air conditioner compressor (if equipped) I I I I I I I IClimate control air filter(if equipped)
IRI RIRIR
Manual transaxle fluid (if equipped) II
Automatic transaxle fluid (if equipped) II
Exhaust systemIII IIIII
MAINTENANCE INTERVALS
MAINTENANCE ITEM
NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L PETROL ENGINE (CONT.)
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Maintenance
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The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Engine oil and For Middle East R Every 5,000 km or 6 months A, B, C, D, E, engine oil filter
Except Middle EastR Every 10,000 km (6,250 miles) or 6 months F, G, H, I
Air cleaner filter R C, E
Spark plugs R B, H, I
Manual transaxle fluid (if equipped) R Every 120,000 km (75,000 miles)* 1
C, D, E, G, H, I, J
Automatic transaxle
R
fluid (if equipped)R
Steering gear rack, linkage and boots I C, D, E, F, G
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Replace more frequently
depending on the condition
Inspect more frequently
depending on the condition Replace more frequently
depending on the condition
* 1
: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - 1.4L/1.6L PETROL ENGINE
For EuropeA, C, E,
F, G, H, IEvery 90,000 km (60,000 miles)
Except Europe Every 100,000 km (62,500 miles)
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717
Maintenance
NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L DIESEL ENGINE (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
MAINTENANCEINTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months
24 48 72 96 120 144 168 192
Miles×1,000 20 40 60 80 100 120 140 160
Km×1,000 30 60 90 120 150 180 210 240
Disc brakes and pads I I I I I I I I
Steering gear rack, linkage and boots I I I I I I I I
Drive shaft and boots I I I I I I I I
Tyre (pressure & tread wear) I I I I I I I I
Suspension ball jointsIII IIIII
Air conditioner compressor (if equipped)
III II I I I
Climate control air filter (if equipped)
Manual transaxle fluid (if equipped)
Automatic transaxle fluid (if equipped)
Exhaust system I I I I I I I IReplace every 30,000 km or 24 months
Inspect every 60,000 km or 48 months
Inspect every 60,000 km or 48 months
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Maintenance
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MAINTENANCE UNDER SEVERE USAGE CONDITIONS - 1.4L/1.6L DIESEL ENGINE
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
MAINTENANCE ITEM Maintenance
operation Maintenance intervals
Driving condition
Engine oil and For Europe R Every 15,000 km (10,000 miles) or
12months A, B, C, F, G,
engine oil filter Except Europe R Every 5,000 km (3,000 miles) or 6 months H, I, J, K, L
Air cleaner filter R C, E
Manual transaxle fluid (if equipped) R Every 120,000 km (80,000 miles) C, D, E, G, H, I, K
Steering gear rack, linkage and boots I C, D, E, F, G
Inspect more frequently
depending on the condition
Replace more frequently
depending on the condition
For Europe
Automatic transaxle fluid (if equipped) A, C, D, E,
G, H, I, K
Except Europe Every 90,000 km (60,000 miles)
Every 100,000 km (62,500 miles)
R
R
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Maintenance
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Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts. Coolant The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid (if equipped)
Inspect the manual transaxle fluid
according to the maintenance schedule. Automatic transaxle fluid (if equipped)
The fluid level should be in the "HOT"
range of the dipstick, after the engine
and transaxle are at normal operating
temperature. Check the automatic
transaxle fluid level with the engine run-
ning and the transaxle in neutral, with the
parking brake properly applied. Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately. Brake fluid
Check brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4specification.Parking brake
Inspect the parking brake system includ-
ing the parking brake pedal and cables.
Brake discs, pads, calipers and
rotors
Check the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.
For more information on checking the
pads or lining wear limit, we recommend
to refer to the Kia web site. (
http://brakeman
ual.kia.co.kr)
Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
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729
Maintenance
AUTOMATIC TRANSAXLE FLUID (IF EQUIPPED)
Checking the automatic transaxle
fluid level
The automatic transaxle fluid level
should be checked regularly.
Keep the vehicle on the level ground with
the parking brake applied and check the
fluid level according to the following pro-
cedure.
1. Place the shift lever in N (Neutral) posi- tion and confirm the engine is running
at normal idle speed.
2. After the transaxle is warmed up suffi- ciently [fluid temperature 70~80°C
(158~176°F)], for example by 10 min-
utes usual driving, move the shift leverthrough all positions then place the
shift lever in N(Neutral) or P(Park)position. 3. Confirm if the fluid level is in the "HOT"
range on the level gauge. If the fluid
level is lower, add the specified fluid
from the fill hole. If the fluid level is
higher, drain the fluid from the drain
hole.
4. If the fluid level is checked in cold con- dition [fluid temperature 20~30 °C
(68~86 °F)], add the fluid to the “C”
(COLD) line and then recheck the fluid
level according to the above step 2.
✽✽
NOTICE
“C” (COLD) range is for reference only
and should NOT be used to determine
transaxle fluid level.
WARNING - Transaxle fluid
The transaxle fluid level should be
checked when the engine is at nor-
mal operating temperature. This
means that the engine, radiator,
radiator hose and exhaust system
etc., are very hot. Exercise great
care not to burn yourself during
this procedure.
WARNING - Parking brake
To avoid sudden movement of the
vehicle, apply parking brake and
depress the brake pedal before
moving the shift lever.
CAUTION
 Low fluid level causes transaxle shift slippage. Overfilling cancause foaming, loss of fluid and transaxle malfunction.
 The use of a non-specified fluid could result in transaxle malfunc-tion and failure.
OSA077009
COLD HOT


OJC070010
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Maintenance
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✽✽
NOTICE
New automatic transaxle fluid should be
red. The red dye is added so the assem-
bly plant can identify it as automatic
transaxle fluid and distinguish it from
engine oil or antifreeze. The red dye,
which is not an indicator of fluid quali-
ty, is not permanent. As the vehicle is
driven, the automatic transaxle fluid
will begin to look darker. The colour
may eventually appear light brown.
Therefore, we recommend that the sys-
tem be replaced by an authorised Kia
dealer according to the Scheduled
Maintenance at the beginning of this
section.
Use only specified automatic transaxle
fluid. (Refer to "Recommended lubricantsor capacities" in section 8.) Changing the automatic transaxle fluid
We recommend that the system be
replaced by an authorised Kia dealer.According to the Maintenance Scheduleat the beginning of this section.
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759
Maintenance
DescriptionFuse ratingFuse nameProtected Component
B/UP LP10AB/UP LPBack-Up Lamp Switch
15ATCUPulse Generator 'A'/'B', Vehicle Speed Sensor
Transaxle Range Switch
SAFETY LH 25ASAFETY POWERWINDOWDriver Safety Power Window Module (LH)
SAFETY RH 25ASAFETY POWERWINDOWPassenger Safety Power Window Module (RH)
310APDM 3Smart Key Control Module, Start Stop Button Switch
10AFOLD'G MIRRCentre Facia Switch, Power Outside Mirror Switch
LUGGAGE LP10ALUGGAGE
POWER
CONNECTORIgnition Key ILL. & Door Warning Switch, Instrument Cluster
A/C Control Module, Luggage Lamp, BCM, Trip Computer
Auto Light & Photo Sensor, Tyre Pressure Monitoring Module
AUDIO20APOWER
CONNECTORAudio, DC-DC Converter
RH10ATAIL LAMP RH
Head Lamp RH, Rear Combination Lamp (OUT/IN) RH
License Lamp RH, Centre Facia Switch
Audio, Multifunction Switch, AUX & USB Jack, Trip Computer
Head Lamp Levelling Device Switch, Navigation Multi Jack
Instrument Cluster, A/C Control Module, ESP Switch, ISG Switch
Rheostat, Centre Facia Switch,
Power Window Main Switch, ATM Shift Lever ILL.
Rear Parking Assist Switch, ICM Relay Box (DRL Relay)
LH10ATAIL LAMP LHRear Combination Lamp (OUT/IN) LH, Head Lamp LH
ICM Relay Box (DRL Relay), License Lamp LH, Instrument Cluster
D110ADRL 1BCM (Head lamp DRL)
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Specifications & Consumer information
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
* 1
Refer to the recommended SAE viscosity numbers on the next page.
* 2
Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel economy by reducing
the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
* 3
If the API service SM engine oil is not available in your country, you are able to use API service SL.
LubricantVolumeClassification
Engine oil *1 *2
(drain and refill) Recommends -
For Europe
Petrol Engine3.3 l(3.5 US qt.)
For Europe
API Service SL or SM, ACEA A3 or above
Use the engine oils approved by Kia Motors.
Consult an authorised Kia dealer for details.
Except Europe
API Service SM* 3
, ILSAC GF-4 or above
Diesel Engine5.3 l(5.6 US qt.)
With DPF (Diesel Particulate filter) ;
ACEA C3 or C2
Without DPF (Diesel Particulate filter) ;
ACEA B4
Engine oil consumptionNormal driving conditionMAX. 1 l/ 1,500 km-
Severe driving conditionMAX. 1 l/ 1,000 km-
Manual transaxle fluid
Petrol Engine
1.9 l~ 2.0 l
(2.0 ~ 2.1 US qt.)
Kia Genuine Transaxle Oil,
API GL-4, SAE 70W1.8 l~ 1.9 l
(1.9 ~ 2.0 US qt.)
Diesel Engine1.7 l~ 1.8 l
(1.8 ~ 1.9 US qt.)
Automatic transaxle fluid6.8 l(7.2 US qt.)DIAMOND ATF SP-III, SK ATF SP-III
1.4L
1.6L
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