battery KIA VENGA 2016 Service Manual

Maintenance
2
7
ENGINE COMPARTMENT
OYN025003/OYN075101
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Positive battery terminal
5. Negative battery terminal
6. Fuse box
7. Air cleaner
8. Radiator cap
9. Engine oil dipstick
10. Windshield washer fluid reservoir
11. Fuel filter* * if equipped
■■
Gasoline Engine
❈ The actual engine room in the vehicle
may differ from the illustration.
■■ Diesel Engine
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Maintenance
6
7
At least monthly:
Check the coolant level in the engine
coolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tires including the spare.
At least twice a year
(i.e., every Spring and Fall):
Check the radiator, heater and air con- ditioning hoses for leaks or damage.
Check the windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened with
washer fluid.
Check the headlight alignment.
Check the muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year:
Clean the body and door drain holes.
Lubricate the door hinges and checks,
and hood hinges.
Lubricate the door and hood locks and latches.
Lubricate the door rubber weather- strips.
Check the air conditioning system.
Inspect and lubricate automatic transaxle linkage and controls.
Clean the battery and terminals.
Check the brake/clutch fluid level.
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Maintenance
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7
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Engine coolant * 6
Battery condition I I I I I I I I
Brake lines, hoses and connections I I I I I I I I
Parking brake I I I I I I I I
Brake/clutch fluid I R I R I R I R
Disc brakes and pads I I I I I I I I
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 4
: For your convenience, this item can be checked prior to it's interval when you do maintenance of other items.
* 6
: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at
the factory. An improper coolant mixture can result in serious malfunction or engine damage.
At first, replace at 150,000 km (100,000 miles) or 120 months:
after that, replace every 30,000 km (20,000 miles) or 24 months * 4
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L GASOLINE ENGINE (CONT.)
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Maintenance
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7
NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L DIESEL ENGINE (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 7
: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at
the factory. An improper coolant mixture can result in serious malfunction or engine damage.
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
At first, replace at 210,000 km (140,000 miles) or 120 months:
after that, replace every 30,000 km (20,000 miles) or 24 months
Inspect every 30,000 km (20,000 miles) or 24 months
Number of months or driving distance, whichever comes first
Months 24 48 72 96 120 144 168 192
Miles×1,000 20 40 60 80 100 120 140 160
Km×1,000 30 60 90 120 150 180 210 240
Cooling system
For Europe
Engine coolant * 7
Except Europe
Battery condition
Brake lines, hoses and connections I I I I I I I I
Parking brake
I I I I I I I I
Brake/clutch fluid For Europe
Except Europe I I I I I I I IInspect “Coolant level adjustment and leak” every day
At first, inspect 60,000 km (40,000 miles) or 48 months
after that, inspect every 30,000 km (20,000 miles) or 24 months
Replaceevery 30,000 km (20,000 miles) or 24 months
At first, replace at 200,000 km (130,000 miles) or 120 months:
after that, replace every 40,000 km (26,000 miles) or 24 months
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Maintenance
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7
Rear window wiper blade
1. Raise the wiper arm and pull out the
wiper blade assembly. 2. Install the new blade assembly by
inserting the center part into the slot in
the wiper arm until it clicks into place.
3. Make sure the blade assembly is installed firmly by trying to pulling it
slightly.
4. Place back the wiper arm to the prop- er position. For best battery service
Keep the battery securely mounted.
Keep the battery top clean and dry.
Keep the terminals and connections
clean, tight, and coated with petroleum
jelly or terminal grease.
Rinse any spilled electrolyte from the battery immediately with a solution of
water and baking soda.
If the vehicle is not going to be used for an extended time, disconnect the bat-
tery cables.
OED076041OED076040 BATTERYOYN079016
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737
Maintenance
✽✽NOTICE
Basically equipped battery is mainte-
nance free type. If your vehicle is
equipped with the battery marked with
LOWER and UPPER on the side, you
can check the electrolyte level. The elec-
trolyte level should be between LOWER
and UPPER. If the electrolyte level is
low, it needs to add distilled (demineral-
ized) water (Never add sulfuric acid or
other electrolyte). When refill, be careful
not to splash the battery and adjacent
components. And do not overfill the bat-
tery cells. It can cause corrosion on other
parts. After then ensure that tighten the
cell caps. We recommend that you con-
tact an authorized Kia dealer.WARNING - Battery dangers
Always read the following
instructions carefully when
handling a battery.
Keep lighted cigarettes and all other flames or sparks
away from the battery.
Hydrogen, a highly com- bustible gas, is always pres-
ent in battery cells and may
explode if ignited.
Keep batteries out of the reach of children because
batteries contain highly cor-
rosive SULFURIC ACID. Do
not allow battery acid to con-
tact your skin, eyes, clothingor paint finish.
If any electrolyte gets into your eyes, flush your eyes
with clean water for at least
15 minutes and get immedi-ate medical attention.
If electrolyte gets on your
skin, thoroughly wash the
contacted area. If you feel a
pain or a burning sensation,
get medical attention imme-
diately.
(Continued)(Continued)Wear eye protection whencharging or working near a
battery. Always provide
ventilation when working in
an enclosed space.
An inappropriately disposed
battery can be harmful to
the environment and humanhealth.
Dispose the battery accord- ing to your local law(s) or
regulation.
The battery contains lead.
Do not dispose of it after
use. We recommend that
you contact an authorized
Kia dealer.
When lifting a plastic-cased bat- tery, excessive pressure on the
case may cause battery acid to
leak, resulting in personal injury.
Lift with a battery carrier or with
your hands on opposite corners.
Never attempt to recharge the battery when the battery cables are connected.
(Continued)
Pb
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Maintenance
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❈ The actual battery label in the vehicle
may differ from the illustration.
Battery capacity label
(see the example)
1. CMF60L-BCI : The Kia model name of battery
2. 12V : The nominal voltage
3. 60Ah(20HR) : The nominal capacity
(in Ampere hours)
4. 92RC : The nominal reserve capacity (in min.)
5. 550CCA : The cold-test current in
amperes by SAE
6. 440A : The cold-test current in amperes by EN Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
If the battery becomes discharged in a
short time (because, for example, the
headlights or interior lights were left on
while the vehicle was not in use),
recharge it by slow charging (trickle)
for 10 hours.
If the battery gradually discharges because of high electric load while the
vehicle is being used, recharge it at 20-
30A for two hours.
(Continued)
The electrical ignition systemworks with high voltage. Never
touch these components with theengine running or the ignition
switched on.
Failure to follow the above warn-
ings can result in serious bodily
injury or death.
CAUTION - AGM battery (if equipped)
Absorbent Glass Matt (AGM) bat-
teries are maintenance-free andwe recommend that the systembe serviced by an authorized Kia
dealer. For charging your AGMbattery, use only fully automatic battery chargers that are special-ly developed for AGM batteries.
When replacing the AGM battery, we recommend that you use partsfor replacement from an author-ized Kia dealer.
(Continued)
CAUTION
When you don’t use the vehiclefor a long time in the low temper-ature area, separate the battery and keep it indoors.
Always charge the battery fully to prevent battery case damage inlow temperature area.
If you connect unauthorized elec- tric devices to the battery, the bat-tery may be discharged. Neveruse unauthorized devices.
WARNING
Separating the battery from the
vehicle is recommended to an
authorized Kia dealer.
OJD072039
Example
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739
Maintenance
Reset items
Items should be reset after the battery
has been discharged or the battery hasbeen disconnected.
Auto up/down window (See section 4)
Sunroof (See section 4)
Trip computer (See section 4)
Climate control system (See section 4)
Clock (See section 4)
Audio (See section 4)
WARNING
Before performing maintenance or recharging the battery, turn off all accessories and stop the
engine.
The negative battery cable must be removed first and installed
last when the battery is discon-nected.
WARNING - Recharging
battery
When recharging the battery,
observe the following precautions:
The battery must be removed from the vehicle and placed in an area with good ventilation.
Do not allow cigarettes, sparks, or flame near the battery.
Watch the battery during charg- ing, and stop or reduce the charg-
ing rate if the battery cells begin
gassing (boiling) violently or if
the temperature of the electrolyte
of any cell exceeds 49°C (120°F).
Wear eye protection when check- ing the battery during charging.
(Continued)
(Continued)
Disconnect the battery charger inthe following order.
1. Turn off the battery charger main switch.
2. Unhook the negative clamp from the negative battery terminal.
3. Unhook the positive clamp from the positive battery terminal.(Continued)
If the AGM battery is reconnected or replaced, ISG function will not
operate immediately.
If you want to use the ISG func-tion, the battery sensor needs tobe calibrated for approximately 4hours with the ignition off.
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Maintenance
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7
FUSES
A vehicle’s electrical system is protected
from electrical overload damage by
fuses. This vehicle has 2 (or 3) fuse panels, one
located in the driver’s side panel bolster,
the other in the engine compartment near
the battery.
If any of your vehicle’s lights, accessories,
or controls do not work, check the appro-
priate circuit fuse. If the fuse is discon-
nected, every electrical system protected
by the fuse will not operate. Therefore,
you must change the fuse.
If the electrical system does not work, first
check the driver’s side fuse panel.
Always replace a blown fuse with one of
the same rating.
Before replacing a blown fuse, disconnect
the negative battery cable.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid using
the system involved and we recommend
that you consult an authorized Kia dealer.
Three kinds of fuses are used: blade type
for lower amperage rating, cartridge typeand multi fuse for higher amperage rat-ings.
✽✽ NOTICE
According to electronics option of vehi-
cle, some fuse and relays written in bom
label could not be applied.OBK079042
Normal
Normal
Cartridge type Multi fuse Blown
Blown
Normal Blown
WARNING - Fuse
replacement
Never replace a fuse with any- thing but another fuse of the same rating.
A higher capacity fuse could cause damage and possibly a fire.
Never install a wire or aluminum foil instead of the proper fuse -
even as a temporary repair. It may
cause extensive wiring damage
and a possible fire.
Do not arbitrarily modify or add- on electric wiring of the vehicle.
CAUTION
Do not use a screwdriver or any
other metal object to remove fusesbecause it may cause a short circuit and damage the system.
Blade type
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Maintenance
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7
Memory fuse
Your vehicle is equipped with a memory
fuse to prevent battery discharge if your
vehicle is parked without being operated
for prolonged periods. Use the following
procedures before parking the vehicle for
prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the driver’s side panel cover and
pull up the memory fuse.
✽✽ NOTICE
 If the memory fuse is pulled up from the fuse panel, the warning chime,
audio, clock and interior lamps, etc.,
will not operate. Some items must be
reset after replacement. Refer to
“Battery” in this section.
 Even though the memory fuse is pulled up, the battery can still be dis-
charged by operation of the head-
lights or other electrical devices.
Engine compartment panel fuse replacement
1. Turn the ignition switch and all other switches off.
OYN072020
OYN079021/OYN079022
Diesel only
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