engine LAMBORGHINI GALLARDO 2009 Workshop Manual
[x] Cancel search | Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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' ' L V D V V H P E O L Q J W K H I X H O ¿ O W H U 3 U H O L P L Q D U \ R S H U D W L R Q V • Disassemble the left aesthetic panel (Engine Bay) .
' L V D V V H P E O L Q J W K H I X H O ¿ O W H U 1. ' L V F R Q Q H F W W K H I X H O ¿ O W H U F R Q Q H F W L R Q S L S H $ ) L J ) to the engine.
2. Disconnect the 2 pick-up pipes ( % ) L J ) on the left fuel tank.
3. Loosen the screw on the clamp ( & ) L J D Q G U H P R Y H W K H I X H O ¿ O W H U ' ) L J ).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
( ' L V D V V H P E O L Q J W K H I X H O ¿ O W H U S L S H V 3 U H O L P L Q D U \ R S H U D W L R Q V • Disassemble the left aesthetic panel (Engine Bay) .
• ' L V D V V H P E O H W K H I X H O ¿ O W H U 3 R L Q W ').
' L V D V V H P E O L Q J W K H I X H O ¿ O W H U S L S H V 1. Disconnect the delivery pipe ( $ ) L J W R H Q J L Q H I U R P W K H I X H O ¿ O W H U
2 8 Q V F U H Z W K H ¿ [ L Q J V F U H Z V % ) L J ) on the 2 clamps fastening the pipe to the chassis ( & ) L J ).
3 . Disconnect the delivery pipe ( ' ) L J ) from the engine.
4. Disconnect the fuel pick-up pipes ( ( ) L J I U R P W K H ¿ O W H U D Q G W K H I X H O W D Q N
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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4. 6 H F X U H W K H F D Q L V W H U E \ W L J K W H Q L Q J W K H ¿ [ L Q J V F U H Z V ) ) L J ).
5. Connect the 2 pipes ( * ) L J ).
6.To secure the engine injection control unit support bracket ( + ) L J ), use 3 screws ( , ) L J ). Then connect the
remaining pipe ( - ) L J Z K L F K F R Q Q H F W V W K H D F W L Y H F D U E R Q ¿ O W H U Canister) to its pump.
• Insert the cylinder bank 1-5 engine injection control unit .
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7. To fasten the water cooling circuit tank ( Nourice) ( . ) L J ), connect the connector ( / ) L J ) and tighten the 2
screws ( 0 ) L J ) securing the mounting bracket.
Connect the third brake light connection ( 1 ) L J ) and the rear view camera connection ( 2 ) L J ).
• Assemble the vacuum tank .
• $ V V H P E O H W K H Z D W H U F R R O L Q J F L U F X L W W D Q N H [ S D Q V L R Q W D Q N Z L W K L W V V X S S R U W I U D P H .
• Assemble the right side bulkhead .
• Assemble the upper panel .
• Assemble the rear engine hood support piston .
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
( $ V V H P E O L Q J W K H I X H O ¿ O W H U $ V V H P E O L Q J W K H I X H O ¿ O W H U 1. 3 R V L W L R Q D Q G V H F X U H W K H I X H O ¿ O W H U $ ) L J E \ W L J K W H Q L Q J W K H F O D P S ¿ [ L Q J V F U H Z % ) L J ).
2 & R Q Q H F W W K H I X H O ¿ O W H U F R Q Q H F W L R Q S L S H & ) L J ) to the engine.
3 . Connect the 2 pick-up pipes ( ' ) L J ) on the left fuel tank.
• Assemble the left aesthetic panels ( Engine Bay) .
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
) $ V V H P E O L Q J W K H I X H O ¿ O W H U S L S H V $ V V H P E O L Q J W K H I X H O ¿ O W H U S L S H V 1. Connect the fuel pick-up pipes ( $ ) L J W R W K H ¿ O W H U D Q G W K H I X H O W D Q N
2. Connect the delivery pipe ( % ) L J W R W K H I X H O ¿ O W H U
3 . Connect the delivery pipe ( & ) L J ) to the engine.
4 7 L J K W H Q W K H ¿ [ L Q J V F U H Z V ' ) L J ) on the 2 clamps fastening the pipe to the chassis ( ( ) L J ).
. • Assemble the left aesthetic panels ( Engine Bay) .
• $ V V H P E O H W K H I X H O ¿ O W H U 3 R L Q W ').
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ ' L V D V V H P E O L Q J W K H V L O H Q F H U
: $ 5 1 , 1 *
' L V D V V H P E O H W K H V L O H Q F H U V Z K H Q W K H \ D U H F R O G : K H Q W K H Y H K L F O H L V K R W W K H \ U H D F K H [ W U H P H O \ K L J K
W H P S H U D W X U H V Z L W K W K H U L V N R I V H U L R X V E X U Q V
3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the rear wheels (060103).
• Remove rear wheel arch elements (082103).
• Remove the engine compartment side panels (081303).
• Remove the rear bumper (080703).
• Remove the pannel upper (081303).
• Remove the light support bracket with the heat-proof guard (094503).
• 5 H P R Y H W K H D L U ¿ O W H U D V V H P E O \ (013303).
' L V D V V H P E O L Q J W K H V L O H Q F H U 1. Disconnect the ECS pipe ( $ ) L J E \ U H P R Y L Q J L W V F O D P S
Disassembling the lower rear cross member2. Remove the clip ( % ) L J ) that secures the hood opening wiring harness to the cross member.
3. 5 H P R Y H W K H U H D U I R J O L J K W F D E O H E \ G L V F R Q Q H F W L Q J L W V I D V W H Q H U V & ) L J ) on the cross member.
4. Loosen the 8 screws ( ' ) L J ) securing the cross member ( ( ) L J ) to the chassis.
5. Loosen the 3 screws ( ) ) L J ) securing the heat-proof panel ( * ) L J ) to the cross member.
6. Remove the cross member.
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Fig.2
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
2 [ \ J H Q V H Q V R U V
The oxygen sensors are the sensors generating an electric signal according to the ratio between the oxygen inside
the exhaust gas and the oxygen inside the outside air. By means of these sensors it is possible to measure the deviation from the stoichiometric ratio (lambda ratio) of the air – fuel mixture sent to the cylinders.A. Pre-catalyst oxygen sensor (LINEAR)
B. Post-catalyst oxygen sensor (ON-OFF)
C. Catalyst
2 1 2 ) ) R [ \ J H Q V H Q V R U R S H U D W L R Q G L D J U D P S R V W F D W D O \ W L F F R Q Y H U W H U • The main element is a ceramic body coated on both sides (Nernst cell).
• The coatings act as electrodes.
• One layer of electrodes is in contact with external air, the other with the exhaust gases.
• The difference between the oxygen contained in the outside air and that in the exhaust gases generates the
sensor’s voltage.
Use LaRa-AS on both the MASTER and SLAVE engine injection control units to check the POST-
catalytic converter oxygen sensors. External air Exhaust gases
Electrodes
Engine control unit
Sensor voltage
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
/ , 1 ( $ 5 R [ \ J H Q V H Q V R U R S H U D W L R Q G L D J U D P S U H F D W D O \ W L F F R Q Y H U W H U Oxygen sensor adjustment with broadband oxygen sensor: •The pumping effect of the pump cell is a purely physical process.
• No mechanical component.
• The positive voltage of the pump cell attracts negative oxygen ions through the oxygen-permeable ceramic.
Use LaRa-AS on both the MASTER and SLAVE engine injection control units to check the PRE-
catalytic converter oxygen sensors.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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7 K H U H D U H R [ \ J H Q V H Q V R U V R Q H D F K F D W D O \ W L F F R Q Y H U W H U • D O L Q H D U S U H F D W D O \ W L F F R Q Y H U W H U V H Q V R U W R P D L Q W D L Q W K H U L J K W V W R L F K L R P H W U L F D O U D W L R
• D Q 2 1 2 ) ) S R V W F D W D O \ W L F F R Q Y H U W H U V H Q V R U W R F K H F N Z K H W K H U W K H F D W D O \ W L F F R Q Y H U W H U I X Q F W L R Q V
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3 U H O L P L Q D U \ R S H U D W L R Q V • Raise the vehicle on the car lift (000000).
• Disassemble the engine aesthetic panels ( Engine Bay)(081303) .
• ' L V D V V H P E O H W K H D L U ¿ O W H U X Q L W (013303).
• Disassemble the rear tyres (060103).
• Disassemble the rear wheel arches (082103).
• ' L V D V V H P E O H W K H Y D F X X P W D Q N (061103).
' L V D V V H P E O L Q J W K H I U R Q W U L J K W D Q G O H I W R [ \ J H Q V H Q V R U V 1. Loosen the three screws ( B-Fig.1 W R U H O H D V H W K H S R Z H U V W H H U L Q J R L O W D Q N A-Fig.1).
2. Loosen eight screws ( D-Fig.1) to remove the central cross member ( C-Fig.1).
3 5 H P R Y H W K H V X S S R U W V I U R P W K H L U F R X S O L Q J V D Q G G L V F R Q Q H F W W K H F R Q Q H F W R U V E-Fig.2) of the 2 front oxygen sensors
R Q H S H U V L G H
4 8 Q V F U H Z D Q G U H P R Y H W K H R [ \ J H Q V H Q V R U V F-Fig.2).