engine LAMBORGHINI GALLARDO 2009 Workshop Manual
[x] Cancel search | Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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Place the engine on a workbench (010003).
1. Loosen the screw ( $ ) L J ) securing pipe 3 to the compressor, remove the clamps and the pipe.
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Engine on a workbench (010003).
1. Loosen the screw ( $ ) L J ) securing pipe 3 to the compressor and then remove the pipe.
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4. 7 L J K W H Q W K H V F U H Z V ( ) L J ) that secure the compressor to the engine.
5. & R Q Q H F W W K H F R Q Q H F W R U ) ) L J ).
6. & R Q Q H F W W K H G H O L Y H U \ S L S H V * ) L J D Q G W K H L Q W D N H S L S H V + ) L J ) to the compressor by tightening the
V F U H Z V , ) L J ).
• $ V V H P E O H W K H O H I W H [ K D X V W P D Q L I R O G (013105).
• $ V V H P E O H W K H Y H K L F O H H Q J L Q H (010005).
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3 U H O L P L Q D U \ R S H U D W L R Q V •Start the engine at idle speed with the hood closed for approximately 15 min. and with the A/C system fan
on maximum speed. This operation facilitates the movement of oil mixed with coolant and heats the system, preventing freezing during collection.
• Turn off the engine.
• Disassemble the engine compartment left side panels and remove the LIE control unit.
• Connect the LP pipe (BLUE) ( $ ) L J R I W K H G U D L Q H T X L S P H Q W D Q G U H ¿ O O W K H V \ V W H P D W W K H R X W O H W % ) L J ) on the
compressor’s intake pipe.
• Connect the HP pipe (RED) ( & ) L J R I W K H G U D L Q H T X L S P H Q W D Q G U H ¿ O O W K H V \ V W H P D W W K H R X W O H W ' ) L J ) on the
compressor’s delivery pipe.
' U D L Q L Q J W K H V \ V W H P 1. Activate the equipment’s coolant collection phase.
2. Drain the system slowly to prevent the formation of ice inside the expansion valve and oil leakage from the
compressor.
3. Check the amount of oil collected in the equipment’s container.
& U H D W L Q J W K H Y D F X X P 1. After draining the system completely, bleed the air from the coolant charging cylinder and system.
A vacuum of approximately
LP=-0.98 (bar) and HP=-0.2 (bar) in the system is required according to the device
used.
Check system tightness for at least 15 minutes after eliminating all the air from the system.
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3 U H O L P L Q D U \ R S H U D W L R Q V •Disassemble the engine compartment left side panels .
• Connect the LP pipe (BLUE) ( $ ) L J R I W K H G U D L Q H T X L S P H Q W D Q G U H ¿ O O W K H V \ V W H P D W W K H R X W O H W % ) L J ) on the
compressor’s intake pipe.
• Connect the HP pipe (RED) ( & ) L J R I W K H G U D L Q H T X L S P H Q W D Q G U H ¿ O O W K H V \ V W H P D W W K H R X W O H W ' ) L J ) on the
F R P S U H V V R U ¶ V G H O L Y H U \ S L S H
, Q W U R G X F L Q J R L O D Q G O H D N G H W H F W R U G \ H
: $ 5 1 , 1 *
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) R U D O U H D G \ X V H G V \ V W H P V W K L V D P R X Q W H T X D O V W K H D P R X Q W R I F R R O D Q W W K D W Z D V F R O O H F W H G . H H S L Q P L Q G the amount of oil collected from any replaced components. 2 Q O \ ' ( 1 6 2 1 ' R L O P X V W E H X V H G
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5 H ¿ O O L Q J W K H V \ V W H P 1. Introduce 550 gr of R134a coolant.
) L Q D O R S H U D W L R Q V1. Start the engine with the air conditioner on LO Z L W K W K H H Q J L Q H D W D S S U R [ L P D W H O \ U S P I R U D S S U R [ L P D W H O \
P L Q X W H V W R D O O R Z F R P S U H V V R U R L O G L V W U L E X W L R Q L Q W K H F L U F X L W 9 H U L I \ S U R S H U R S H U D W L R Q R I W K H V \ V W H P
• Disconnect the LP-HP pipes.
• Assemble the engine compartment left side panels .
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% + H D W L Q J Z D W H U S X P S G L V D V V H P E O \ 7 K H K H D W L Q J V \ V W H P O R Z À R Z S X P S $ ) L J ) is located under the car tunnel.
3 U H O L P L Q D U \ R S H U D W L R Q V • Turn the air conditioner to “ON” at the minimum temperature (LO) to close the two solenoid valves that shut off
engine coolant to the air conditioner radiators (left and right).
• Raise the car on the car lift (000000).
• Remove the central and rear F D U À R R U V(082503).
• Remove the propeller shaft (030703).
• Drain W K H Z D W H U F R R O L Q J À X L G V (012107).
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1 R W H Prepare a suitable container for collecting the liquid that leaks when the pump’s pipes are disconnected.
1. Disconnect the connector ( $ ) L J ) L J ).
2. Disconnect the pump’s pipes ( % ) L J ) using the clamps ( & ) L J ) and plug the pipes.
3. Unscrew the 2 bolts of the 2 clamps that secures the pump to the bracket ( ' ) L J ) L J ).
4. Remove the heating system pump.
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Important!
7 R D Y R L G E X U Q V F D U U \ R X W W K L V S U R F H G X U H Z K H Q W K H H Q J L Q H D Q G W K H
engine cooling circuit are at ambient temperature.
The air conditioning system is grouped as follows ( ) L J ):
C1. Right heating delivery pipe
C2. Left heating delivery pipe
C3. Engine cooling return pipe
C4. Central connection pipe between the engine heating system and
cooling system.
I1. Right heating delivery pipe
I2. Left heating delivery pipe
I3. Engine cooling return pipe
I4 Connection pipe between the central pipes and the internal pipes.
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$ $ V V H P E O L Q J W K H K H D W L Q J V R O H Q R L G Y D O Y H The heating system solenoid valve is located under the car tunnel. 1.Assemble the bracket ( $ ) L J ; $ ) L J ) on the solenoid valve using the screw ( % ) L J ) and the self-locking
nut ( & ) L J ; & ) L J ). Place new seals in between ( ' ) L J ).
2 . Insert the connector ( ( ) L J ) and then assemble the solenoid valve using the nut ( ) ) L J ; ) ) L J ) to secure
it to the chassis.
3. Unplug and reconnect the pipes ( * ) L J ; * ) L J ) and secure the clamp ( + ) L J ; + ) L J ).
• Assemble the propeller shaft (030705).
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F
• Bleed the engine cooling system .
• Start the engine and check that while the A/C system is on HI, hot air issues from the air conditioning system air
vents.
• Assemble the central and rear F D U À R R U V .
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Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% $ V V H P E O L Q J W K H K H D W L Q J Z D W H U S X P S 1. 3 R V L W L R Q W K H K H D W L Q J V \ V W H P O R Z À R Z S X P S ( $ ) L J ) under the car tunnel.
2. Connect the pump pipes ( % ) L J ) acting on the clamps ( & ) L J ).
3. Connect the connector ( ' ) L J ; ' ) L J ).
4. Tighten the bolts of the two clamps securing the pump to the chassis ( ( ) L J ; ( ) L J ).
• Assemble the propeller shaft (030705).
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F
• Fill the circuit and then bleed the engine cooling circuit (012106).
• Start the engine and check that while the A/C system is on HI, hot air issues from the air conditioning system
air vents.
• Assemble the central and rear F D U À R R U V .
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L714 02 65 05
C2
C3
I4
C4
I2
I3 ) L J
I1
C1
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
C) Assembling the heating system pipes The heating system is grouped as follows (
) L J ):
C1. Right heating delivery pipe
C2. Left heating delivery pipe
C3. Engine cooling return pipe
C4. Central connection pipe between the engine heating system and
cooling system.
I1. Right heating delivery pipe
I2. Left heating delivery pipe
I3. Engine cooling return pipe
I4 Connection pipe between the central pipes and the internal pipes.