engine LAMBORGHINI GALLARDO 2009 Manual Online
[x] Cancel search | Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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L714 01 21 08
Fig.1
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Fig.2
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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of burns!
1. Unscrew the plug ( A-Fig.1) of the expansion tank and top up with the prescribed type of coolant (000300) up to
50 ÷ 60 mm from the base of the cap.
2. Start the engine and run it at idle speed for some minutes leaving the radiator expansion tank plug open.
3. Adjust the air conditioner control to maximum heat and maximum fan speed (B-Fig.2); stop the engine and
check the coolant level through the radiator expansion tank plug; top up with coolant if necessary.
4. Close the cap
5. Wait for the engine to cool down (to below 80°C) and top up the coolant tank (Nourice) with the missing coolant.
6. Then tighten the radiator expansion tank plug.
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![LAMBORGHINI GALLARDO 2009 Manual Online 1
L714 01 28 00
Fig.1
A
A
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L714 01 28 00
Fig.1
A
A
B
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L714 01 28 00
Fig.1
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A
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® Automobili Lamborghini S.p.A.
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G L $ X W R P R E L O L / D P E R U J K L Q L 6 S $ L Q E D V H D O O D O H J J H V X L G L U L W W L G ¶ D X W R U H 7 X W W L L F D S L W R O L 3 ' ) G L F X L V L F R P S R Q J R Q R L P D Q X D O L R I ¿ F L Q D : ( % G H V F U L W W L G L V H J X L W R V L E D V D Q R V X O O H L Q I R U P D ] L R Q L G L V S R Q L E L O L D O
P R P H Q W R G H O O D S X E E O L F D ] L R Q H & R Q U L V H U Y D G L D J J L R U Q D P H Q W R H P R G L ¿ F K H 6 R Q R Y L H W D W H O D U L V W D P S D O D U L S U R G X ] L R Q H O ¶ L Q R O W U R D S H U V R Q H Q R Q D X W R U L ] ] D W H H R D W H U ] H S H U V R Q H O D W U D G X ] L R Q H D Q F K H S D U ] L D O H
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The
G L U H F W L Q M H F W L R Q V \ V W H P ' , 6 is comparable to the running of an indirect injection engine. The basic difference
is that in this case, the fuel is injected directly into the cylinder.
This system better optimizes the amount of fuel to be injected, so consumption – and consequently emissions – are reduced. Characteristics of the system • A low pressure pump having an operation range between 6 and 4 bar,
• 7 Z R L Q W D N H P D Q L I R O G V H T X L S S H G Z L W K W Z R D L U À R Z P H W H U V W K D W P H D V X U H W K H À R Z D Q G W H P S H U D W X U H R I W K H D V S L U D W H G
air (one per manifold),
• Two high pressure pumps mechanically driven by the motion of the engine can reach a pressure varying
between E D U 0 , 1 D Q G E D U 0 $ ; .
• High pressure injectors that directly inject the fuel into the cylinder crown.
• A special piston that allows a vortex to be created, inside of which the fuel vaporized at high pressure is
sprayed.
The system is designed for the following types of operation: • V W R L F K L R P H W U L F V W U D W L ¿ H G P L [ W X U H
• homogeneous mixture,
• homogeneous and rich mixture.
, Q R X U V S H F L ¿ F F D V H homogeneous operation is used:
I U R P W R U S P L Q V W R L F K L R P H W U L F V W U D W L ¿ H G P L [ W X U H H V S H F L D O O \ D W O R Z V S H H G V D Q G G X U L Q J W K H L J Q L W L R Q S K D V H V W R
help with emissions.Homogenous and rich running is used only when there is a demand for torque.
When running at low speeds, the injection system is further aided by a tumble system inside the intake manifold that
helps the vortex created by the design of the piston, ensuring that the quantity of injected fuel goes directly beneath the spark plug. In this way the mixture is optimized with a lower quantity of fuel.
The injection of fuel during the compression phase of the cylinder is managed electronically by two injection control
units, of which one works as the MASTER and the other as the SLAVE .
The injection system is controlled by two linear oxygen sensors that alter the amount of fuel according to the demand
of torque and engine rpm. There are also two latest generation three-way pre-catalytic converters ( A-Fig.1) (with two
oxygen sensors for their control) and two post-catalytic converters incorporated inside the silencer ( B-Fig.1).
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![LAMBORGHINI GALLARDO 2009 Manual Online 2
L714 01 28 00
Fig.2
AB
C
Fig.3
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L714 01 28 00
Fig.2
AB
C
Fig.3
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L714 01 28 00
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AB
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Fig.3
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/ H S U R F H G X U H H O H L Q I R U P D ] L R Q L S X E E O L F D W H G L V H J X L W R V R Q R V W U H W W D P H Q W H F R Q ¿ G H Q ] L D O L H U L Y R O W H H V F O X V L Y D P H Q W H D O O D 5 H W H ' H D O H U H 6 H U Y L F H 3 R L Q W $ X W R U L ] ] D W L / D P E R U J K L Q L 7 X W W L L G L U L W W L G ¶ D X W R U H V R Q R S U R S U L H W j
G L $ X W R P R E L O L / D P E R U J K L Q L 6 S $ L Q E D V H D O O D O H J J H V X L G L U L W W L G ¶ D X W R U H 7 X W W L L F D S L W R O L 3 ' ) G L F X L V L F R P S R Q J R Q R L P D Q X D O L R I ¿ F L Q D : ( % G H V F U L W W L G L V H J X L W R V L E D V D Q R V X O O H L Q I R U P D ] L R Q L G L V S R Q L E L O L D O
P R P H Q W R G H O O D S X E E O L F D ] L R Q H & R Q U L V H U Y D G L D J J L R U Q D P H Q W R H P R G L ¿ F K H 6 R Q R Y L H W D W H O D U L V W D P S D O D U L S U R G X ] L R Q H O ¶ L Q R O W U R D S H U V R Q H Q R Q D X W R U L ] ] D W H H R D W H U ] H S H U V R Q H O D W U D G X ] L R Q H D Q F K H S D U ] L D O H
V H Q ] D O ¶ D X W R U L ] ] D ] L R Q H V F U L W W D G D S D U W H G L $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Funzionction , Q W D N H The
tumble throttle ( A-Fig.2) is opened depending on the position of the accelerator pedal.
To switch over intake ( B-Fig.2), the tumble throttle is open or closed depending on the point of operation:
• The intake switchover tumble W K U R W W O H L V F O R V H G L Q W K H P L G G O H O R D G U D Q J H D Q G U S P V R W K H D V S L U D W H G D L U À R Z V
inside the cylinder with a rotary movement, which has a positive effect on carburetion.
• As the load and rpm gradually rise, the air that can be aspirated only through the upper duct ( C-Fig.2) would no
O R Q J H U V X I ¿ F H 6 R W K H Q W K H tumble throttle opens the lower duct as well ( ' ) L J ).
, Q M H F W L R QThe fuel is injected directly into the cylinder by the high pressure injector ( ( ) L J ) during intake.
1 R W H
The energy necessary for evaporating the fuel is taken from the air contained inside the combustion chamber
that cools down. Thanks to this, it is possible to increase the compression ratio compared to that of an indirect injection engine.
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![LAMBORGHINI GALLARDO 2009 Manual Online 4
L714 01 28 00
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L714 01 28 00
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4
L714 01 28 00
® Automobili Lamborghini S.p.A. / H S U R F H G X U H H O H L Q I R U P D ] L R Q L S X E E O L F D W H G L V H J X L W R V R Q R V W U H W W D P H Q W H F R Q ¿ G H Q ] L D O L H U L Y R O W H H V F O X V L Y D P H Q W H D O O D 5 H W H ' H D O H U H 6 H U Y L F H 3 R L Q W $ X W R U L ] ] D W L / D P E R U J K L Q L 7 X W W L L G L U L W W L G ¶ D X W R U H V R Q R S U R S U L H W j
G L $ X W R P R E L O L / D P E R U J K L Q L 6 S $ L Q E D V H D O O D O H J J H V X L G L U L W W L G ¶ D X W R U H 7 X W W L L F D S L W R O L 3 ' ) G L F X L V L F R P S R Q J R Q R L P D Q X D O L R I ¿ F L Q D : ( % G H V F U L W W L G L V H J X L W R V L E D V D Q R V X O O H L Q I R U P D ] L R Q L G L V S R Q L E L O L D O
P R P H Q W R G H O O D S X E E O L F D ] L R Q H & R Q U L V H U Y D G L D J J L R U Q D P H Q W R H P R G L ¿ F K H 6 R Q R Y L H W D W H O D U L V W D P S D O D U L S U R G X ] L R Q H O ¶ L Q R O W U R D S H U V R Q H Q R Q D X W R U L ] ] D W H H R D W H U ] H S H U V R Q H O D W U D G X ] L R Q H D Q F K H S D U ] L D O H
V H Q ] D O ¶ D X W R U L ] ] D ] L R Q H V F U L W W D G D S D U W H G L $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5 S P O L P L W L Q J G H Y L F H
In normal operating conditions with operative temperatures TH2O 90°C and Toil 90°C, the limiting device is structured
as follows:
in neutral engine limited to 7800 rpm (3500 rpm only for JP and Korea) st
gear U S P
2 nd
gear 8550 rpm
3 rd
gear 8650 rpm
4 th
gear 8500 rpm
5 th
gear 8500 rpm
6 ty
gear U S P
Reverse gear 6000 rpm
The values stated above are indicative and subject to changes introduced in the Factory.
1 R W H It must however be remembered that when the vehicle is hot, idle speed is 680 rpm and it goes up to 820 rpm with the A/C on.
Control and power limitation strategies
The ECU controls rpm limitation using different maps, depending on the environmental conditions at the time: • with engine cold (Water temperature < 60°C) and with low Toil (Oil temperature < 40°C), the rpm are limited
• with engine hot (Water temperature > ƒ & W K H U S P D U H O L P L W H G
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![LAMBORGHINI GALLARDO 2009 Manual Online 5
L714 01 28 00
Fig.6
AB
Fig.7
B
B
A
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L714 01 28 00
Fig.6
AB
Fig.7
B
B
A
A
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5
L714 01 28 00
Fig.6
AB
Fig.7
B
B
A
A
® Automobili Lamborghini S.p.A.
/ H S U R F H G X U H H O H L Q I R U P D ] L R Q L S X E E O L F D W H G L V H J X L W R V R Q R V W U H W W D P H Q W H F R Q ¿ G H Q ] L D O L H U L Y R O W H H V F O X V L Y D P H Q W H D O O D 5 H W H ' H D O H U H 6 H U Y L F H 3 R L Q W $ X W R U L ] ] D W L / D P E R U J K L Q L 7 X W W L L G L U L W W L G ¶ D X W R U H V R Q R S U R S U L H W j
G L $ X W R P R E L O L / D P E R U J K L Q L 6 S $ L Q E D V H D O O D O H J J H V X L G L U L W W L G ¶ D X W R U H 7 X W W L L F D S L W R O L 3 ' ) G L F X L V L F R P S R Q J R Q R L P D Q X D O L R I ¿ F L Q D : ( % G H V F U L W W L G L V H J X L W R V L E D V D Q R V X O O H L Q I R U P D ] L R Q L G L V S R Q L E L O L D O
P R P H Q W R G H O O D S X E E O L F D ] L R Q H & R Q U L V H U Y D G L D J J L R U Q D P H Q W R H P R G L ¿ F K H 6 R Q R Y L H W D W H O D U L V W D P S D O D U L S U R G X ] L R Q H O ¶ L Q R O W U R D S H U V R Q H Q R Q D X W R U L ] ] D W H H R D W H U ] H S H U V R Q H O D W U D G X ] L R Q H D Q F K H S D U ] L D O H
V H Q ] D O ¶ D X W R U L ] ] D ] L R Q H V F U L W W D G D S D U W H G L $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Fuel pump
There is only one electric fuel pump (
A-Fig.6) and it is in the right tank. This pump is controlled by an ECU ( B-Fig.6)
which in turn is controlled by the master control unit.
The pump has an operating pressure ranging between 4 and 6 bar, depending on the various operating conditions
of the vehicle.
The pump sends the fuel to the two high pressure pumps (which are mechanical) that compress the fuel and take the pressure to a value varying from 120 to 140 bar, according to vehicle operation.
Both the high and low pressure pumps are monitored by two sensors installed on the respective lines to prevent overpressure problems. Linear phase transformers
Linear phase transformers allow the engine phase to vary according to the torque required in order to always have optimum phasing.
In this version they are always enabled, and the phasing follows different maps according to the load and the atmospheric conditions. Piloting is performed by a solenoid valve ( A-Fig.7), which makes the oil pass inside the phase-changing gear.
This operation is managed by the injection control units that also receive the position of the camshaft through the
Hall effect sensors ( B-Fig.7) mounted on the camshafts:
• two sensors for the exhaust (one per cylinder bank)
• two sensors for the intake (one per cylinder bank)
Page 346 of 1659
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L714 01 28 03
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
6 $ ) ( 7 < 3 5 2 & ( ' 8 5 (
It is compulsory to carry out the safety procedure before disassembling the injection system
components.
% H I R U H G L V D V V H P E O L Q J D Q \ F R P S R Q H Q W V E H O R Q J L Q J W R W K H K L J K S U H V V X U H V \ V W H P V X F K D V W K H K L J K S U H V V X U H S H W U R O S X P S I X H O G L V W U L E X W R U L Q M H F W R U V I X H O F L U F X L W S L S H V H W F L W L V Q H F H V V D U \ W R U H G X F H W K H fuel pressure.
Strictly comply with the safety procedure to reduce the fuel pressure in the injection system.
5 H G X F L Q J W K H I X H O S U H V V X U H 1. Switch on the engine and leave it to idle for a few minutes. The pressure in the engine will fall to below 25 bar.
It is fundamental that the engine is allowed to idle during this phase.
2. Switch the engine off and remove the key from the ignition.
% H I R U H F D U U \ L Q J R X W D Q \ R I W K H V W H S V L Q W K H I R O O R Z L Q J S U R F H G X U H L W L V Q H F H V V D U \ W R H Q V X U H W K D W
E R W K E D W W H U \ W H U P L Q D O V D U H G L V F R Q Q H F W H G W R S U H Y H Q W W K H O R Z S U H V V X U H S X P S I U R P E H L Q J D F W L Y D W H G L I R Q H R I W K H Y H K L F O H G R R U V L V R S H Q H G
W K H H Q J L Q H L V F R O G W R D Y R L G W K H U L V N V R I E X U Q V
: $ 5 1 , 1 *
) L U H K D ] D U G ' 2 1 2 7 2 3 ( 5 $ 7 ( , 1 7 + ( 3 5 ( 6 ( 1 & ( 2 ) 1 $ . ( ' ) / $ 0 ( 6 2 5 7 2 2 / 6 7 + $ 7 & $ 1
6 7 $ 5 7 ) , 5 ( 6
Page 347 of 1659
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L714 01 28 03
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ ' L V D V V H P E O L Q J W K H L Q M H F W R U V 3 U H O L P L Q D U \ R S H U D W L R Q V
•Disassemble the engine hood(082703)
• Remove the engine aesthetic panels (Engine Bay) (081303)
• Remove the air intake manifold (012903).
' L V D V V H P E O L Q J W K H L Q M H F W R U V
It is compulsory to carry out the fuel pressure reduction safety procedure before disassembling the
injectors.
1. Disconnect the connector ( $ ) L J ).
2. Disconnect the fuel pipe ( % ) L J ).
3. Unscrew the screws that secure the stop ( & ) L J ) to the engine:
• 6 screws ( ' ) L J ).
• 5 nuts ( ( ) L J ).
• 6 screws ( ) ) L J ).
4. Remove the stop ( & ) L J ).
5. Disconnect the phase transformer actuator connector ( * ) L J ).
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) L J
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% ' L V D V V H P E O L Q J W K H K L J K S U H V V X U H I X H O S X P S 3 U H O L P L Q D U \ R S H U D W L R Q V •Remove the Engine Bay (081303).
• Remove the air intake manifold (012903).
+ L J K S U H V V X U H S X P S V D U H I X O O R I I X H O
: K H Q \ R X R S H Q W K H I X H O I H H G L Q J V \ V W H P L W L V D G Y L V D E O H W R Z H D U S U R W H F W L Y H F O R W K H V D Q G J O D V V H V W R D Y R L G G L U H F W F R Q W D F W R U L Q M X U L H V
% H I R U H R S H Q L Q J D V H F W L R Q R I W K H K L J K S U H V V X U H L Q M H F W L R Q V \ V W H P L W L V Q H F H V V D U \ W R S X W V R P H F O R W K V around the union.
' L V D V V H P E O L Q J W K H K L J K S U H V V X U H I X H O S X P S 1. Remove the two low and high pressure pipes mounting screws ( $ ) L J ).
2. Put a cloth below the area connecting pipes and pump ( % ) L J ) .
Page 352 of 1659
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L714 01 28 03
) L J
) L J
)
+
*
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7. Loosen the screws ( ) ) L J E \ W X U Q L Q J W U Z L F H ¿ U V W R Q H V F U H Z D Q G W K H Q W K H R W K H U V R D V W R W D N H W K H P R X W
symmetrically. Continue in this way until the two screws are completely removed.
, I \ R X U H P R Y H W K H W Z R V F U H Z V D V \ P P H W U L F D O O \ \ R X F D Q G D P D J H W K H V H D W R I W K H S X P S V W H P
8. Disconnect the connector ( * ) L J ).
9. Remove the pump ( + ) L J ).
Disassemble the pump located on the left side of the engine as described in the procedure, starting from
point 1.
Page 353 of 1659
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) L J
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& ' L V D V V H P E O \ K L J K S U H V V X U H I X H O S X P S 3 U H O L P L Q D U \ R S H U D W L R Q V •
Remove the Engine Bay (081303).
• Remove the air intake manifold (012903).
• Remove high pressure fuel pump 3 8 1 7 2 % .
' L V D V V H P E O \ K L J K S U H V V X U H I X H O S X P S 1. Softly screw the two nipples ( $ ) L J ) on the pump
8 V H D Q H Z Q L S S O H V D I W H U H Y H U \ U H P R Y D O
2. Softly screw the purge screw ( % ) L J ) on the pump.
8 V H D Q H Z S X U J H V F U H Z D I W H U H Y H U \ U H P R Y D O
3. Disassemble the pump ( ) L J )
1.High pressure pump
2. Nipple
3. Nipple
4. Purge Screw