LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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Fig.19
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& R Q Q H F W W K H W Z R H D U W K F D E O H V R Q W K H O H I W V L G H R I W K H H Q J L Q H F R P S D U W P H Q W + ) L J ).
29. & R Q Q H F W W K H W Z R F O D P S V , ) L J V H F X U L Q J W K H H Q J L Q H Z L U L Q J K D U Q H V V W R W K H O H I W V H F R Q G D U \ D L U S L S H
30. & R Q Q H F W W K H O H I W V H F R Q G D U \ D L U S X P S F R Q Q H F W R U J-Fig.19).
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Fig.20
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
31. 3 R V L W L R Q W K H L Q M H F W L R Q F R Q W U R O X Q L W K-Fig.20 R Q W K H O H I W V L G H R I W K H S D V V H Q J H U F R P S D U W P H Q W E \ W L J K W H Q L Q J W K H W Z R
E U D F N H W ¿ [ L Q J V F U H Z V L-Fig.20).
32. Connect the clamp ( M-Fig.20 V H F X U L Q J W K H H Q J L Q H Z L U L Q J K D U Q H V V W R W K H F K D V V L V
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Fig.21
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
33. 7 R S R V L W L R Q W K H Z L U L Q J K D U Q H V V S D V V L W W K U R X J K W K H K R O H I U R P W K H H Q J L Q H F R P S D U W P H Q W W R W K H S D V V H Q J H U
compartment ( 1 ) L J ).
3 R V L W L R Q W K H H Q J L Q H Z L U L Q J K D U Q H V V Z L W K W K H K H O S R I D V H F R Q G R S H U D W R U
3 U R F H H G Z L W K W K H X W P R V W F D X W L R Q W R S U H Y H Q W W K H H Q J L Q H Z L U L Q J K D U Q H V V I U R P E H L Q J G D P D J H G
34. ) D V W H Q W K H H Q J L Q H Z L U L Q J K D U Q H V V X V L Q J W K H F O D P S 2 ) L J ).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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35 & R Q Q H F W W K H I X V H V R Q W K H U H O D \ V X S S R U W 3 ) L J ).
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% O D Q N 37. 7 L J K W H Q W K H V F U H Z V Q-Fig.22 V H F X U L Q J W K H U H O D \ V X S S R U W 3 ) L J ) to the chassis.
) D V W H Q W K H I X V H E O R F N V 5 ) L J ) to the corresponding support.
39. & R Q Q H F W W K H F R Q Q H F W L R Q V R I W K H U H O D \ V S-Fig.23 W R W K H P D L Q H O H F W U L F D O V \ V W H P
40. & R Q Q H F W W K H ( J H D U F R Q W U R O X Q L W F R Q Q H F W R U V T-Fig.23) and tighten the corresponding earth ( 8 ) L J ).Only for
vehicles equipped with an E-gear system.
• Assemble the bench .
• $ V V H P E O H W K H U L J K W V L G H P H P E H U F R Y H U .
• 6 H F X U H W K H U L J K W % S L O O D U F R Y H U .
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Fig.24
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Fig.25
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Assembling the engine cross member • $ V V H P E O H W K H H Q J L Q H R L O W D Q N (011505).
41. Position the engine cross member ( A-Fig. 24).
42. Position the spacers ( B-Fig.24 L Q W K H H Q J L Q H F U R V V P H P E H U V X S S R U W S R L Q W V R Q W K H F K D V V L V
8 V H W K H V D P H V S D F H U V U H P R Y H G G X U L Q J W K H G L V D V V H P E O \ V W D J H D Q G U H S R V L W L R Q W K H P L Q W K H V D P H S R V L W L R Q .
43. ) D V W H Q W K H F U R V V P H P E H U E \ W L J K W H Q L Q J W K H O D W H U D O V F U H Z V S H U V L G H (C-Fig.25 ).
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Fig.26
D
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
44. & R Q Q H F W W K H Z L U L Q J K D U Q H V V D-Fig.26) to the cross member using its mounting clamps.
2 Q F H W K H H Q J L Q H F U R V V P H P E H U L V V H F X U H G L W L V S R V V L E O H W R L Q V W D O O :
• S R Z H U V W H H U L Q J R L O W D Q N D Q G L W V V X S S R U W E U D F N H W (042305).
• Y D F X X P W D Q N D Q G L W V V X S S R U W E U D F N H W (061105).
• Assemble the rear torsion bar (051005).
• Assemble the exhaust silencer (025105).
• $ V V H P E O H W K H D L U ¿ O W H U D V V H P E O \ (013305).
• $ V V H P E O H W K H F R R O D Q W W D Q N Q R X U L F H (012105).
• ) L O O W K H F R R O D Q W W D Q N .
• ) L O O W K H D L U F R Q G L W L R Q L Q J V \ V W H P W D Q N .
• ) L O O W K H H Q J L Q H R L O W D Q N .
• ) L O O W K H S R Z H U V W H H U L Q J R L O W D Q N .
• Assemble the upper panel .
• $ V V H P E O H W K H U H D U Z K H H O D U F K .
• Assemble the internal panels of the engine compartment .
• Assemble the engine hood .
• Assemble the rear bumper .
• Assemble the rear combination lights (094505).
• $ V V H P E O H W K H U H D U Z K H H O V (060105).
• $ V V H P E O H W K H F D U À R R U V .
• & R Q Q H F W W K H E D W W H U \ (091503).
7 K H / D 5 D $ 6 (109000) E D V L F V H W W L Q J S U R F H G X U H K D V W R E H V W D U W H G H Y H U \ W L P H D Q H Q J L Q H R U R Q H R U E R W K
L Q M H F W L R Q F R Q W U R O X Q L W V D U H U H S O D F H G 1. E D V L F V H W W L Q J R Q W K H P D V W H U D Q G V O D Y H F R Q W U R O X Q L W D G D S W V W K H W K U R W W O H V
2. E D V L F V H W W L Q J D G D S W V W K H W X P E O H Y D O Y H V
3. E D V L F V H W W L Q J D Q G D G D S W W K H L Q W D N H D Q G H [ K D X V W F D P V K D I W V R O H Q R L G Y D O Y H V
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C3C9C15C10C4
C1C7C13C12C6
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Fig.1
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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' L V D V V H P E O L Q J W K H K H D G V 3 U H O L P L Q D U \ R S H U D W L R Q V • Disassemble the engine (010003)
• Disassemble the Exhaust manifold (013103)
• Disassemble the coils (090503)
• Disassemble the variable valve timing mechanisms (011603)
Adopt the safety procedure to reduce the fuel pressure in the supply circuit (012803).
' L V D V V H P E O L Q J W K H U L J K W D Q G O H I W K H D G F R Y H U V 1. Disconnect the supply circuit pipe ( A-Fig.1) from the high pressure pump.
2. Free the 2 head covers ( B-Fig.1) from the 2 heads (one cover per head) by removing all 32 screws (16 screws
per cover).
5 H P R Y H W K H V F U H Z V R I H D F K K H D G I R O O R Z L Q J W K H D V F H Q G L Q J R U G H U I U R P & W R & V K R Z Q L Q ) L J
Page 238 of 1659
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Fig.2
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Fig.3
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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' L V D V V H P E O L Q J W K H K H D G V K R H V 3. Disassemble the shoe from each head, removing the 6 screws ( ' ) L J ), 12 screws altogether.
4. Remove the shoes ( ( ) L J ).
Page 239 of 1659
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Fig.4
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' L V D V V H P E O L Q J W K H K H D G V 5. Unscrew the access cap ( F-Fig.4) for the head bolt.
6. Remove the 5 screws ( G-Fig.5) that secure the head to the crankcase on the variable valve timing side (5
screws per head, 10 altogether).
Page 240 of 1659
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L714 01 03 03
Fig.7
Fig.6
H10H12H8H2H6H4
H3H5H11H9H7H1
I
L
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7.
Remove the heads from the crankcase by means of the 12 screws, following the ascending order from H1to
H12 shown in Fig.6.
2 Q F H W K H V F U H Z V K D Y H E H H Q U H O H D V H G E H I R U H U H P R Y L Q J W K H K H D G W L O W W K H H Q J L Q H W R ƒ W R S U H Y H Q W L W
from slipping.
8. Remove the 2 heads ( I-Fig.6) from the respective cylinder banks.
' L V D V V H P E O L Q J W K H K H D G J D V N H W 9. Remove the gaskets ( L-Fig.7) from the 2 cylinder banks (1 gasket per cylinder bank).