LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: MURCIÉLAGO, Model: LAMBORGHINI MURCIÉLAGO 2009Pages: 1173, PDF Size: 98.14 MB
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Transmission housing disassembly : $ 5 1 , 1 *
‡ $ O O R S H U D W L R Q V P X V W E H F D U U L H G R X W Z L W K W K H X W P R V W F D U H W R D Y R L G L Q M X U \ W R S H R S O H
‡ 6 S H F L ¿ F W R R O V D U H U H T X L U H G I R U F H U W D L Q S U R F H G X U H V 7 K H X V H R I W K H V H W R R O V L V H V V H Q W L D O W R H Q V X U H safe operation.
‡ ) R O O R Z W K H V D I H W \ U X O H V L Q I R U F H L Q W K H Z R U N V K R S 6 S H F L ¿ F Z D U Q L Q J V D U H S U R Y L G H G L Q W K H 0 D Q X D O Z K H U H V S H F L ¿ F S U H F D X W L R Q V D U H U H T X L U H G W R S U H Y H Q W K D ] D U G R X V V L W X D W L R Q V
‡ : K H Q H P S O R \ L Q J F K H P L F D O S U R G X F W V V F U X S X O R X V O \ I R O O R Z W K H L Q V W U X F W L R Q V V K R Z Q R Q W K H V D I H W \ G D W D V K H H W W K D W W K H V X S S O L H U L V U H T X L U H G W R K D Q G R Y H U W R W K H X V H U
& $ 8 7 , 2 1 ‡ $ O O R S H U D W L R Q V P X V W E H F D U U L H G R X W Z L W K W K H X W P R V W F D U H W R D Y R L G G D P D J H W R F R P S R Q H Q W V
‡ / R R V H Q W L J K W ¿ W W L Q J I H U U R X V S D U W V E \ W D S S L Q J Z L W K D Q D O X P L Q X P R U O H D G K D P P H U D Q G O R R V H Q W L J K W ¿ W W L Q J O L J K W D O O R \ S D U W V E \ W D S S L Q J Z L W K D U H V L Q R U D Z R R G H Q K D P P H U
‡ ' X U L Q J G L V D V V H P E O H F K H F N W K D W W K H H O H P H Q W V K D Y H W K H F R U U H F W U H I H U H Q F H P D U N V D V U H T X L U H G
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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7 K H I R O O R Z L Q J S U R F H G X U H V F D Q R Q O \ E H F R P S O H W H O \ F D U U L H G R X W D I W H U U H P R Y L Q J W K H S R Z H U W U D L Q D V V H P E O \
I U R P W K H Y H K L F O H
1. Remove the mounting screws between clutch housing and crankcase. 0 D Q X D O J H D U E R [
( J H D U J H D U E R [
2. Separate the gearbox from the engine and set the assembly on a stand with suitable clamping brackets.
& $ 8 7 , 2 1
8 V H V X L W D E O H W R R O V I R U K D Q G O L Q J W K H D V V H P E O \ 0 D N H V X U H W K D W W K H D V V H P E O \ L V F R U U H F W O \ I D V W H Q H G W R W K H V W D Q G D Q G V W D E O H W R S U H Y H Q W L W I U R P W L S S L Q J R Y H U R U I D O O L Q J
3. Immediately install the shift lever device mounting bracket ( $ ) L J ) on the propeller shaft pipe P/N 62495071
to lock the shift lever device and the shift lever into position and not to adjust the shift lever device itself;
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& $ 8 7 , 2 1Use suitable tools for handling the assembly.
0 D N H V X U H W K D W W K H D V V H P E O \ L V F R U U H F W O \ I D V W H Q H G D Q G V W D E O H W R S U H Y H Q W L W I U R P W L S S L Q J R Y H U R U falling.
7 K H D V V H P E O \ F D Q E H I D V W H Q H G W R D E U D F N H W X V L Q J W K H V K L I W P R X Q W L Q J K R O H V W R W K H H Q J L Q H
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
4.
Make the joint guard slide on the gearbox control rod and remove the cover shift control rod mounting pin from
the shift lever device one by means
of a small punch ( $ ) L J ) 0 D Q X D O J H D U E R [ ; Unscrew the screw using a
13 mm wrench
(e-gear).
5. Remove the cover mounting screws to the gearbox ( % ) L J ).
6. Remove the gearbox cover by pulling the shift control tooth from the gearbox rod teeth.
0 D Q X D O J H D U E R [
( J H D U J H D U E R [
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7.
Remove the reverse gear gearcase side cap ( & ) L J ) to reach one of the clutch housing nuts.
8. Position the gearbox with the clutch cover facing upwards.
9. Unscrew the clutch housing nuts and, by means of a rubber hammer, loosen the clutch housing from the
gearbox and remove it.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Transmission housing assembly
: $ 5 1 , 1 * ‡ $ O O R S H U D W L R Q V P X V W E H F D U U L H G R X W Z L W K W K H X W P R V W F D U H W R D Y R L G L Q M X U \ W R S H R S O H
‡ 6 S H F L ¿ F W R R O V D U H U H T X L U H G I R U F H U W D L Q S U R F H G X U H V 7 K H X V H R I W K H V H W R R O V L V H V V H Q W L D O W R H Q V X U H safe operation.
‡ ) R O O R Z W K H V D I H W \ U X O H V L Q I R U F H L Q W K H Z R U N V K R S 6 S H F L ¿ F Z D U Q L Q J V D U H S U R Y L G H G L Q W K H 0 D Q X D O Z K H U H V S H F L ¿ F S U H F D X W L R Q V D U H U H T X L U H G W R S U H Y H Q W K D ] D U G R X V V L W X D W L R Q V
‡ : K H Q H P S O R \ L Q J F K H P L F D O S U R G X F W V V F U X S X O R X V O \ I R O O R Z W K H L Q V W U X F W L R Q V V K R Z Q R Q W K H V D I H W \ G D W D V K H H W W K D W W K H V X S S O L H U L V U H T X L U H G W R K D Q G R Y H U W R W K H X V H U
& $ 8 7 , 2 1
‡ $ O O R S H U D W L R Q V P X V W E H F D U U L H G R X W Z L W K W K H X W P R V W F D U H W R D Y R L G G D P D J H W R F R P S R Q H Q W V
‡ ' X U L Q J U H D V V H P E O H O X E U L F D W H W K H U H T X L U H G S D U W V W R S U H Y H Q W V H L ] L Q J G X U L Q J L Q L W L D O R S H U D W L R Q
‡ ' X U L Q J U H D V V H P E O H U H V S H F W W K H W L J K W H Q L Q J W R U T X H V D Q G W K H D G M X V W P H Q W G D W D
‡ 5 H S O D F H J D V N H W V V H D O V V Q D S U L Q J V V D I H W \ S O D W H V V H O I O R F N L Q J Q X W V F D X O N H G H G J H Q X W V D Q G D O O other deteriorated parts during reassemble.
‡ ' X U L Q J W K H U H D V V H P E O H X V H / R F N W L W H $ U H [ R Q V V H D O D Q W
‡ ' X U L Q J W K H U H D V V H P E O H X V H / R F N W L W H $ U H [ R Q V $ P H G L X P W K U H D G V W R S Z K H U H L Q G L F D W H G
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
During reassemble operation, follow the removal procedure in reverse order, and in particular:
1.Install the gearbox-clutch housing assembly to the engine and tighten the mounting screws 0 D Q X D O J H D U E R [
( J H D U J H D U E R [
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
1.
Clean and degrease thoroughly the contact surfaces between the clutch housing and the gearbox.
2. Apply Locktite 518 on the contact surfaces between the clutch housing and the gearbox.
3. Introduce the clutch housing on the gearbox stud bolts paying attention that the countershaft transmission gear bearing rollers do not come out of their seats.
4. 7 D S W K H F O X W F K K R X V L Q J Z L W K D U X E E H U K D P P H U W R ¿ W L W L Q W R S O D F H L Q W U R G X F H W K H P R X Q W L Q J Q X W V Z L W K F R U U X J D W H G
washers and tighten to the prescribed torque:
& O X W F K K R X V L Q J P R X Q W L Q J Q X W V W L J K W H Q L Q J W R U T X H G
& O X W F K K R X V L Q J V F U H Z V W L J K W H Q L Q J W R U T X H G
Page 439 of 1173
4
L824 03 01 05
A
A
) L J
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5.Clean and degrease thoroughly the contact surfaces between the cover and the gearbox.
6. Apply red paste to the cover and to the bearing surface on the gearbox.
7. Position the cover, fasten it by means of the screws ( $ ) L J ) and tighten to the prescribed torque:
Cover mounting screws: W L J K W H Q L Q J W R U T X H F
8. I
nstall the cover shift control rod mounting pin to the shift lever device pin (Manual gearbox)
Tighten the mounting screw with Loctite medium-strength thread sealant (e-gear).
9. Grease the joint and position the guard.
0 D Q X D O J H D U E R [
( J H D U J H D U E R [
Page 440 of 1173
1
L824 03 01 07
Fig.1
A
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
* H D U E R [ R L O V X E V W L W X W L R Q 3 U H O L P L Q D U \ R S H U D W L R Q V •
Lift the vehicle on the car lift (000000).
1. Remove the drain plug ( A-Fig.1) and allow the gearbox oil to drain out; clean the plug and then tighten it.