LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: MURCIÉLAGO, Model: LAMBORGHINI MURCIÉLAGO 2009Pages: 1173, PDF Size: 98.14 MB
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
1 2 7 (
The pinion bearing pre-load and the pinion height are strictly related: in case of pre-load adjustment check
and, if necessary, adjust the pinion height: in case of pinion height adjustment check and, if necessary,
adjust the pinion pre-load: each operation is correctly carried out only if the pinion pre-load and the pinion height are within the prescribed values.
• Remove the hubs and the differential assembly.
• Install both the pinion roller bearing outer rings to the differential carrier.
• Install the tentative shim ( $ ) L J )to the pinion:
sD=1.5 mm
• Install the taper roller bearing to the pinion ( % ) L J ).
• Install the tentative spacer ( & ) L J ) to the pinion:
sC=16.85 mm
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
•Check the correct bearing pre-load as follows:
• install a suitable tool for measuring the rolling torque on the pinion splined shaft;
• check that the rolling torque, ignoring the pickup one, is within the prescribed values.
• if this is not so, operate on spacer ( & ) L J ) thickness as follows:
• to increase torque odecrease the thickness of spacer C;
• to decrease torque oincrease the thickness of spacer C.
$ W R U T X H Y D O X H W H Q G L Q J W R Z D U G V W K H X S S H U W R O H U D Q F H O L P L W V K R X O G E H S U H I H U U H G
1 2 7 (
The pinion bearing pre-load and the pinion height are strictly related: in case of pre-load adjustment check
and, if necessary, adjust the pinion height: in case of pinion height adjustment check and, if necessary,
adjust the pinion pre-load: each operation is correctly carried out only if the pinion pre-load and the pinion height are within the prescribed values.
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
•
Install E special tool in the hub seats and check that the dial gauge reading is within the
prescribed values:
dimension X: 51.69 ” 0.03 mm
• In case the value in not within the prescribed values, operate on the adjusting shims ( ' ) L J ) as follows:
• to increase dimension X odecrease shim D;
• to decrease dimension X oincrease shim D;
• check dimension X again.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 L J K W H Q W K H S L Q L R Q P R X Q W L Q J U L Q J Q X W W R W K H S U H V F U L E H G W L J K W H Q L Q J W R U T X H Z K H Q H Y H U G L P H Q V L R Q ; L V measured
• Install the hubs and the differential.
• , Q V W D O O W K H S U H Y L R X V O \ L G H Q W L ¿ H G D G M X V W L Q J V K L P V $ % ) L J ), position the differential assembly, install the hub on
both sides and tighten the nuts to the prescribed tightening torque.
• Check the correct pinion-crown clearance as follows:
• check that the value is within the prescribed values by means of a dial gauge:
pinion-crown clearance: 0.09 – 0.12 mm
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
•if it is not, without varying the crown bearing pre-load, operate on the adjusting shims as follows:
• to decrease the clearance o decrease shim B and increase shim A accordingly;
• to increase the clearance o increase shim B and decrease shim A accordingly;
• Remove the hubs at the end of the operation.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
) U R Q W G L I I H U H Q W L D O Gisassembly
& $ 8 7 , 2 1 ‡ $ O O R S H U D W L R Q V P X V W E H F D U U L H G R X W Z L W K W K H X W P R V W F D U H W R D Y R L G L Q M X U \ W R S H R S O H
‡ 6 S H F L ¿ F W R R O V D U H U H T X L U H G I R U F H U W D L Q S U R F H G X U H V 7 K H X V H R I W K H V H W R R O V L V H V V H Q W L D O W R H Q V X U H safe operation.
‡ ) R O O R Z W K H V D I H W \ U X O H V L Q I R U F H L Q W K H Z R U N V K R S 6 S H F L ¿ F Z D U Q L Q J V D U H S U R Y L G H G L Q W K H 0 D Q X D O Z K H U H V S H F L ¿ F S U H F D X W L R Q V D U H U H T X L U H G W R S U H Y H Q W K D ] D U G R X V V L W X D W L R Q V
‡ : K H Q H P S O R \ L Q J F K H P L F D O S U R G X F W V V F U X S X O R X V O \ I R O O R Z W K H L Q V W U X F W L R Q V V K R Z Q R Q W K H V D I H W \ G D W D V K H H W W K D W W K H V X S S O L H U L V U H T X L U H G W R K D Q G R Y H U W R W K H X V H U
: $ 5 1 , 1 *
‡ $ O O R S H U D W L R Q V P X V W E H F D U U L H G R X W Z L W K W K H X W P R V W F D U H W R D Y R L G G D P D J H W R F R P S R Q H Q W V
‡ 8 V H D G H S W K J D X J H Z L W K D P L Q L P X P S U H F L V L R Q R I P P I R U P H D V X U L Q J
‡ / R R V H Q W L J K W ¿ W W L Q J I H U U R X V S D U W V E \ W D S S L Q J Z L W K D Q D O X P L Q L X P R U O H D G K D P P H U D Q G O R R V H Q W L J K W ¿ W W L Q J O L J K W D O O R \ S D U W V E \ W D S S L Q J Z L W K D U H V L Q R U D Z R R G H Q K D P P H U
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3 U H O L P L Q D U \ R S H U D W L R Q V •
Position the vehicle on a car lift (000000).
• Remove the upper upholstery panel from the front boot (080603).
' L I I H U H Q W L D O G L V D V V H P E O \
1. Disconnect the oil temperature sensor’s plug ( $ ) L J ).
2. Remove the axle shaft screws ( % ) L J ).
3. Unscrew propeller shaft/gearbox coupling ( & ) L J ).
4. Remove the 4 socket head screws and disassemble the chassis support cross member ( ' ) L J ).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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Remove the 2 nuts ( ( ) L J ) that secure the differential.
6. With the help of a support, remove the front differential ( ) ) L J ).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
) U R Q W G L I I H U H Q W L D O D V V H P E O \
& $ 8 7 , 2 1• $ O O R S H U D W L R Q V P X V W E H F D U U L H G R X W Z L W K W K H X W P R V W F D U H W R D Y R L G L Q M X U \ W R S H R S O H
• 6 S H F L ¿ F W R R O V D U H U H T X L U H G I R U F H U W D L Q S U R F H G X U H V 7 K H X V H R I W K H V H W R R O V L V H V V H Q W L D O W R H Q V X U H
safe operation.
• ) R O O R Z W K H V D I H W \ U X O H V L Q I R U F H L Q W K H Z R U N V K R S 6 S H F L ¿ F Z D U Q L Q J V D U H S U R Y L G H G L Q W K H 0 D Q X D O
Z K H U H V S H F L ¿ F S U H F D X W L R Q V D U H U H T X L U H G W R S U H Y H Q W K D ] D U G R X V V L W X D W L R Q V
• : K H Q H P S O R \ L Q J F K H P L F D O S U R G X F W V V F U X S X O R X V O \ I R O O R Z W K H L Q V W U X F W L R Q V V K R Z Q R Q W K H V D I H W \
G D W D V K H H W W K D W W K H V X S S O L H U L V U H T X L U H G W R K D Q G R Y H U W R W K H X V H U
: $ 5 1 , 1 * • $ O O R S H U D W L R Q V P X V W E H F D U U L H G R X W Z L W K W K H X W P R V W F D U H W R D Y R L G G D P D J H W R F R P S R Q H Q W V
• 8 V H D G H S W K J D X J H Z L W K D P L Q L P X P S U H F L V L R Q R I P P I R U P H D V X U L Q J
• ' X U L Q J W K H G L V D V V H P E O \ & K H F N W K D W W K H H O H P H Q W V K D Y H W K H F R U U H F W U H I H U H Q F H P D U N V D V U H T X L U H G
• ' X U L Q J W K H U H D V V H P E O \ O X E U L F D W H W K H U H T X L U H G S D U W V W R S U H Y H Q W V H L ] L Q J G X U L Q J L Q L W L D O R S H U D W L R Q
• ' X U L Q J W K H U H D V V H P E O \ U H V S H F W W K H W L J K W H Q L Q J W R U T X H V D Q G W K H D G M X V W P H Q W G D W D
• 5 H S O D F H J D V N H W V V H D O V V Q D S U L Q J V V D I H W \ S O D W H V V H O I O R F N L Q J Q X W V F D X O N H G H G J H Q X W V D Q G D O O
other worn out parts during each reassembly.
• 8 V H / R F W L W H $ U H [ R Q V V H D O D Q W R U / R F W L W H $ U H [ R Q V V H D O D Q W D V L Q V W U X F W H G G X U L Q J W K H
reassembly.
• 8 V H / R F W L W H $ U H [ R Q V P H G L X P W K U H D G V H D O D Q W $ R U / R F W L W H $ U H [ R Q V V W U R Q J W K U H D G V H D O D Q W
52A70 during the reassembly.
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