gearbox LAND ROVER DEFENDER 1999 Owner's Guide

LAND ROVER DEFENDER 1999 Owner's Guide DEFENDER 1999 LAND ROVER LAND ROVER https://www.carmanualsonline.info/img/64/57244/w960_57244-0.png LAND ROVER DEFENDER 1999 Owner's Guide

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LAND ROVER DEFENDER 1999 Owners Guide CLUTCH
3
DESCRIPTION AND OPERATION 1.Brake/clutch reservoir
2.Connecting hose
3.Bolt - 2 off
4.Master cylinder
5.Clutch pedal
6.Gearbox housing
7.Primary driveshaft
8.Bolt - 2 off
9.Slave cylinder
10.

Page 329 of 667

LAND ROVER DEFENDER 1999 Owners Guide 33CLUTCH
6
DESCRIPTION AND OPERATION DESCRIPTION
General
The clutch system is a diaphragm type clutch operated by a hydraulic cylinder. The drive plate is of the rigid centre
type with no integral dam

Page 331 of 667

LAND ROVER DEFENDER 1999 Owners Guide 33CLUTCH
8
DESCRIPTION AND OPERATION The dual mass flywheel is bolted on the rear of the crankshaft with eight bolts. A dowel on the crankshaft flange
ensures that the flywheel is correctly located. A

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LAND ROVER DEFENDER 1999 Owners Guide CLUTCH
11
DESCRIPTION AND OPERATION Drive plate
1.Friction material
2.Inner plate3.Hub
4.Spring steel plate
The drive plate is of the rigid centre type and is sandwiched between the flywheel and the p

Page 338 of 667

LAND ROVER DEFENDER 1999 Owners Guide CLUTCH
1
REPAIR CLUTCH ASSEMBLY
Service repair no - 33.10.01.01
Remove
1.Remove gearbox assembly.See MANUAL
GEARBOX, Repair.
2.Restrain flywheel.
3.Working in sequence, loosen 6 nuts securing
clutch c

Page 339 of 667

LAND ROVER DEFENDER 1999 Owners Guide 33CLUTCH
2
REPAIR BEARING - CLUTCH RELEASE
Service repair no - 33.25.12
Remove
1.Remove gearbox assembly.See MANUAL
GEARBOX, Repair.
2.Remove retaining peg and remove release
bearing.
3.Remove bolt se

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LAND ROVER DEFENDER 1999 Owners Guide 37 - MANUAL GEARBOX
CONTENTS
Page
ADJUSTMENT
SPRINGS - GEAR LEVER BIAS 1..........................................................................
GEARBOX OIL - DRAIN AND REFILL 2.....................

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LAND ROVER DEFENDER 1999 Owners Guide MANUAL GEARBOX
1
ADJUSTMENT SPRINGS - GEAR LEVER BIAS
Service repair no - 37.16.26
Check
NOTE: The purpose of this adjustment is
to set both bolts so that the bias spring
legs apply equal pressure on

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LAND ROVER DEFENDER 1999 Owners Guide 37MANUAL GEARBOX
2
ADJUSTMENT GEARBOX OIL - DRAIN AND REFILL
Service repair no - 37.24.01
Drain
1.The oil should be drained when the gearbox is
warm and the vehicle is standing on a level
surface.
WAR

Page 346 of 667

LAND ROVER DEFENDER 1999 Owners Guide MANUAL GEARBOX
1
REPAIR COVER - FRONT - RESEAL AND FIT NEW INPUT
SHAFT OIL SEAL
Service repair no - 37.12.33.01
Remove
1.Remove gearbox.See this Section.
2.Remove retaining peg and remove release
bear