fuel LAND ROVER DISCOVERY 1995 User Guide
[x] Cancel search | Manufacturer: LAND ROVER, Model Year: 1995, Model line: DISCOVERY, Model: LAND ROVER DISCOVERY 1995Pages: 873, PDF Size: 12.89 MB
Page 34 of 873
04GENERAL SPECIFICATION DATA
16
INFORMATION VEHICLE WEIGHTS AND PAYLOAD
When loading a vehicle to its maximum (Gross Vehicle Weight), consideration must be taken of the unladen
vehicle weight and the distribution of the payload to ensure that axle loadings do not exceed the permitted
maximum values.
It is the customer's responsibility to limit the vehicle's payload in an appropriate manner such that neither
maximum axle loads nor Gross Vehicle Weight are exceeded.
Maximum EEC kerb weight and distribution - all optional equipment
VEHICLE WEIGHTS - Mpi
3 Door 5 Door
Front axle 930 kg......................................................................... 930 kg
Rear axle 1010 kg.......................................................................... 1055 kg
Total 1940 kg................................................................................. 1985 kg
Maximum axle weights
Front axle 1110 kg.........................................................................
Rear axle 1650 kg..........................................................................
Gross vehicle weight 2720 kg........................................................
VEHICLE WEIGHTS - V8i
Front axle 970 kg......................................................................... 970 kg
Rear axle 1010 kg.......................................................................... 1055 kg
Total 1980 kg................................................................................. 2025 kg
Maximum axle weights
Front axle 1100 kg.........................................................................
Rear axle 1650 kg..........................................................................
Gross vehicle weight 2720 kg........................................................
VEHICLE WEIGHTS - 300 Tdi
Front axle 1040 kg......................................................................... 1040 kg
Rear axle 1015 kg.......................................................................... 1060 kg
Total 2055 kg................................................................................. 2100 kg
Maximum axle weights
Front axle 1200 kg.........................................................................
Rear axle 1650 kg..........................................................................
Gross vehicle weight 2720 kg........................................................
EEC kerb weight = Unladen weight + Full fuel tank + 75 kg driver.
Page 38 of 873
04GENERAL SPECIFICATION DATA
20
INFORMATION Lubrication
System Wet sump, pressure fed.............................................................................
Pressure, engine warm at normal operating speeds 25 - 55lbf/in
2= 1,76 - 3,87Kgf cm2........
Oil pump:
- Type G-rotor integral with front cover.......................................................................
- Drive off crankshaft nose.....................................................................
Oil pressure relief valve Non-adjustable....................................................
Relief valve spring:
- Full length 51,6mm......................................................................
- Compressed length at 7.71Kg load 31mm................................
Oil filter Screw-on disposable canister.............................................................................
Engine oil cooler Combined with coolant radiator and intercooler...............................................................
FUEL SYSTEM - 300 Tdi
Fuel lift pump type Mechanical with hand primer............................................................
Fuel lift pump pressure 42 - 55 kpa at 1800 rpm.....................................................
Fuel filter Paper element in disposable canister..........................................................................
Air cleaner Paper element type........................................................................
COOLING SYSTEM - 300 Tdi
System type Pressurised, spill return, thermostatically controlled.....................................................................
water and anti freeze mixture. Pump assisted thermo
syphon. Coolant radiator combined with oil cooler and
turbo intercooler.
Cooling fan 11 blade axial flow 433 mm diameter. 1.29:1 drive.......................................................................
ratio. Viscous coupling.
Pump type Centrifugal, impellor, belt driven.........................................................................
Thermostat opening 88° .........................................................
Expansion tank cap pressure 15lbf/in
2= 1,06Kgf cm2(system pressure) ...........................................
CLUTCH - 300 Tdi
Type Valeo diaphragm spring.................................................................................
Centre plate diameter 235 mm.......................................................
Facing material Verto F202 grooved.................................................................
Release bearing Ball journal...............................................................
Page 42 of 873
04GENERAL SPECIFICATION DATA
24
INFORMATION FUEL SYSTEM - Mpi
Electronic fuel injection data
See ENGINE TUNING DATA, Information, Engine............................................
- Mpi - 2.0 Litre
Fuel Pump:
Make/Type A.C. Rochester/Electric immersible.......................................................................
Pump pressure 3.2 bar.................................................................
Delivery at 3 bar pressure & 12V (min) 64 litre/h............................
Regulated pressure range 3.0 ñ 0.2 bar................................................
Fuel pump delivery pressure 2.3 - 2.5 kgf/cm
2............................................
Fuel filter Bosch in-line filter 'canister' type..........................................................................
COOLING SYSTEM - Mpi
Pressure cap 15lbf/in
2(1.03 bar) (system pressure) ....................................................................
Thermostat 88 ÊC.......................................................................
CLUTCH - Mpi
Type Diaphragm spring, hydraulically operated.................................................................................
Adjustment Self adjusting.......................................................................
Clutch plate diameter 215.13 mm.......................................................
TRANSMISSION - Mpi
Manual gearbox
Type R380 Single helical constant mesh.......................................................................
Speeds 5 forward 1 reverse all synchromesh.............................................................................
Transfer box
Type LT230T Two speed reduction on main gearbox output. Front....................................................................
and rear drive permanently engaged via a lockable
differential
Overall ratios (final drive): In high transfer In low transfer
Fifth 4.146:1.................................................................................. 9.761:1
Fourth 4.989:1............................................................................... 11.746:1
Third 7.518:1................................................................................. 17.701:1
Second 11.479:1............................................................................. 27.109:1
First 17.884:1.................................................................................. 42.109:1
Reverse 18.463:1............................................................................ 43.472:1
Page 44 of 873
ENGINE TUNING DATA
1
INFORMATION ENGINE 3.9 V8i
Type3.9 Litre V8i .................................................................................
Firing order1-8-4-3-6-5-7-2 .....................................................................
Cylinder Numbers
Left bank 1-3-5-7..........................................................................
Right bank 2-4-6-8........................................................................
No 1 Cylinder locationPulley end of left bank ...................................................
Timing marksOn crankshaft vibration damper ..................................................................
Spark plugs
Make/type(8.13:1 Compression) Champion RN11YCC......................................
Gap 0.84-0.96mm..................................................................................
Make/type(9.35:1 Compression) Champion RN11YCC......................................
Gap 0.84-0.96mm..................................................................................
Coil
Make/type Bosch 0-221-122-392,........................................................................
Compression ratio8.13:1 or 9.35:1 .........................................................
Fuel injection systemLucas 14 CUX Hot-wire air flow sensor system .....................................................
electronically controlled
Valve Timing Inlet Exhaust
Opens 32°BTDC .............................................................................. 70°BBDC
Closes 73°ABDC .............................................................................. 35°ATDC
Duration 285° ........................................................................... 285°
Valve peak 104°ATDC ....................................................................... 114°BTDC
Idle speed - controlled by MFI system
- all loads off in neutral 665 to 735 rev/min.....................................................
- auto gearbox in gear, air con operating 650±28 rev/min .........................
- auto gearbox in gear, air con off 600±28 rev/min ....................................
- manual gearbox 700±28 rev/min .............................................................
- manual gearbox, air con operating 750±28 rev/min ................................
Base idle speed525±25 rev/min
See FUEL SYSTEM, Fault..............................................................
diagnosis, Base idle speed setting.
Ignition Timing - dynamic at 800 rev/min max,
vacuum disconnected
8.13:1 compression, non catalyst 2°BTDC±1° .....................................
9.35:1 compression, non catalyst 4°BTDC±1° .....................................
9.35:1 compression, catalyst 5°BTDC±1° ............................................
Exhaust gas
CO content at idle 0.5 to 1.0% max.............................................................
Page 45 of 873
05ENGINE TUNING DATA
2
INFORMATION Distributor
Make/type Lucas 35DLM8 electronic........................................................................
Rotation Clockwise............................................................................
Air gap 0.20-0.35mm..............................................................................
Part number Lucas Rover
8.13:1, non catalyst 42584A.......................................................... ERR 4753
9.35:1, non catalyst 42582A.......................................................... ERR 4754
9.35:1, catalyst 42583A................................................................. ERR 4755
Centrifugal Advance
Decelerating check-vacuum hose disconnected
Distributor rpm decelerating speeds
8.13:1 non catalyst
2000 Distributor advance................................................................................. 5°30' to 8°30'
1400 ................................................................................. 6°18' to 8°30'
800 ................................................................................... 2°to 4°
9.35:1 non catalyst
2200 Distributor advance................................................................................. 7°to 10°
1400 ................................................................................. 7°48' to 10°
650 ................................................................................... 1°to 3°
9.35:1 catalyst
2200 Distributor advance................................................................................. 5°30' to 8°30'
1400 ................................................................................. 6°18' to 8°30'
800 ................................................................................... 2°to 4°
Fuel
8.13:1, non catalyst 91 RON minimum unleaded..........................................................
9.35:1, non catalyst 95 RON minimum unleaded..........................................................
9.35:1, catalyst 95 RON minimum unleaded.................................................................
USA-Premium unleaded (PUG) CLC or AKI 90 octane minimum.......................................
95 RON minimum
Australian market variations
Fuel 91 RON minimum unleaded..................................................................................
Compression ratio 8.13:1............................................................
Spark plug Champion RN12YC........................................................................
Spark plug gap 0.84-0.96mm (0.033-0.038 in).................................................................
Ignition Timing at 800 rev/min max
(vacuum pipe disconnected) 2°BTDC±1° ............................................
Exhaust gas idle CO 1% max (hot)........................................................
Page 46 of 873
ENGINE TUNING DATA
3
INFORMATION ENGINE 4.0 V8
Type4.0 Litre V8 .................................................................................
Firing order1-8-4-3-6-5-7-2 .....................................................................
Cylinder Numbers
Left bank 1-3-5-7..........................................................................
Right bank 2-4-6-8........................................................................
No 1 Cylinder locationPulley end of left bank ...................................................
Spark plugs
Make/type Champion RN11YCC........................................................................
Gap 0.90 - 1.00 mm.................................................................................. 0.035 - 0.040 in
Coils
Make Lucas 2D1S2................................................................................
Type Twin coils, bank of 4.................................................................................
High Compression Low Compression
Compression ratio 9.35:1............................................................ 8.2:1
Fuel injection systemSagem - Lucas GEMS8 Hot-wire air flow sensor .....................................................
system electronically controlled
Valve Timing Inlet Exhaust
Opens 28°BTDC .............................................................................. 66°BBDC
Closes 77°ABDC .............................................................................. 39°ATDC
Duration 285° ........................................................................... 285°
Valve peak 108°ATDC ....................................................................... 110°BTDC
Idle speed - controlled by GEMS system
all loads off 700±20 rev/min ..............................................................
Base idle speedNot adjustable ..............................................................
Idle air control valve position, checked viaTestBook
CO at idle
vehicles without heated oxygen sensors 1.5% ñ 0.5%.................
Fuel
9.35:1 catalyst 95 RON minimum unleaded.................................................................
USA vehicles - Premium unleaded (PUG) 95 RON minimum.......................
8.2:1 catalyst 91 RON minimum unleaded.................................................................
Non catalyst 91 RON minimum unleaded or leaded.........................................................
Page 47 of 873
05ENGINE TUNING DATA
4
INFORMATION 300 Tdi ENGINE
Type2.5 Litre Turbo diesel intercooled .................................................................................
Firing order1-3-4-2 .....................................................................
Injection timing1,54 mm lift at T.D.C. ...............................................................
Injection timing with electronic EGR1,40 mm lift at T.D.C. ............................
Injection timing with EDC0,45 mm lift at T.D.C. ..............................................
Timing marks:
Valve timing - manual Slot for pin in flywheel and TDC mark on front pulley........................................................
Valve timing - automatic Slot for pin in ring gear. Access through rear engine...................................................
plate. TDC mark on front pulley
Injection timing Timing pin (service tool).................................................................
Tappet clearances inlet and exhaust 0,20 mm cold...............................
Valve timing: Inlet Exhaust
- Opens 16°B.T.D.C. ............................................................................ 51°B.B.D.C.
- Closes 42°A.B.D.C. ............................................................................ 13°A.T.D.C.
- Peak 103°A.T.D.C. ............................................................................... 109°B.T.D.C.
- Lift 9,67 mm.................................................................................. 9,97 mm
Maximum governed speeds:
- No load (neutral/full throttle) 4600 + 40 - 120 rev/min...........................................
- Idle speed at running temperature 720±20 rev/min .................................
- Die-down time 4 seconds................................................................
INJECTION PUMP
Make & type - standard Bosch rotary R509 type with boost control and two....................................................
speed mechanical governor with auto advance and
solenoid electrical shut-off. Tamper proof sealing on,
no load governed speed and fuel adjustment screws.
Constant volume delivery valves
Make & type - Electronic EGR Bosch rotary R509/1 type with boost control and two.........................................
speed mechanical governor with auto advance and
solenoid electrical shut-off. Tamper proof sealing on
flight speed and fuel adjustment screws. Constant
volume delivery valves. Throttle position sensor for
EGR control.
Make & type - Electronic diesel control - EDC Bosch rotary R500 type with full electronic control of.................
fuelling and timing. Constant pressure delivery valves.
Page 49 of 873
05ENGINE TUNING DATA
6
INFORMATION ENGINE - Mpi - 2.0 LITRE
Type/Capacity 20 T4/1994 cm
3..................................................................
Firing order 1-3-4-2.......................................................................
Compression ration 10 : 1..........................................................
Idle speed:
Controlled by ECM 875±50 rev/min ...........................................................
Exhaust gas Co content:
- Catalyst 0.5% Max. Not adjustable..................................................................
- Non Catalyst 1,0±25% adjustable using Testbook .........................................................
Ignition
Knock sensor ADU 8229...................................................................
Crankshaft sensor ADU 7340............................................................
Ignition Coils
Type NEC 10049.................................................................................
Primary resistance at 20°C 0.4 to 0.61 ohm..............................................
Consumption - engine idling 0.25 to 0.75 amp.............................................
Spark Plugs
Type/Gap GSP 6662 -0,85 mm.........................................................................
Multipoint Fuel Injection
Type Indirect multipoint injection with engine control module.................................................................................
using speed/density method of air flow measurement.
Fuel pressure regulator MKW 10011....................................................
Fuel pump delivery pressure 2.3 - 2.5 bar............................................
Throttle potentiometer voltage
- Throttle closed 0 - 1 Volt......................................................
- Throttle open 4 - 5 Volts.........................................................
MEMS engine control module MKC 10121..........................................
95 RON minimum -UNLEADEDfuel
CAUTION: Do not use LEADED fuel as it will
damage the catalyst. Serious damage to the
engine may occur if a lower octane number fuel
than that recommended is used.
Page 50 of 873
GENERAL FITTING REMINDERS
1
INFORMATION GENERAL FITTING REMINDERS
WORKSHOP SAFETY IS YOUR RESPONSIBILITY!
The suggestions, cautions and warnings in the
section are intended to serve as reminders for
trained and experienced mechanics. This manual
is not a course in automotive mechanics or
workshop safety.
Shop equipment, shop environment, and the use
and disposal of solvents, fluids, and chemicals
are subject to government regulations which are
intended to provide a level of safety. It is your
responsibility to know and comply with such
regulations.
PRECAUTIONS AGAINST DAMAGE
1.Always fit covers to protect fenders before
commencing work in engine compartment.
2.Cover seats and carpets, wear clean overalls
and wash hands or wear gloves before working
inside vehicle.
3.Avoid spilling hydraulic fluid or battery acid on
paint work. Wash off with water immediately if
this occurs. Use Polythene sheets to protect
carpets and seats.
4.Always use a recommended Service Tool, or a
satisfactory equivalent, where specified.
5.Protect temporarily exposed screw threads by
replacing nuts or fitting plastic caps.SAFETY PRECAUTIONS
1.Whenever possible use a lift or pit when working
beneath vehicle, in preference to jacking. Chock
wheels as well as applying parking brake.
WARNING: Do not use a pit when
removing fuel system components.
2.Never rely on a jack alone to support vehicle.
Use axle stands carefully placed at jacking
points to provide rigid support.
3.Ensure that a suitable form of fire extinguisher is
conveniently located.
4.Check that any lifting equipment used has
adequate capacity and is fully serviceable.
5.Disconnect battery negative lead.
WARNING: Do not disconnect any pipes in
air conditioning refrigeration system,
unless trained and instructed to do so. A
refrigerant is used which can cause blindness if
allowed to contact eyes.
6.Ensure that adequate ventilation is provided
when volatile degreasing agents are being used.
7.Do not apply heat in an attempt to free stiff nuts
or fittings; as well as causing damage to
protective coatings, there is a risk of damage to
electronic equipment and brake linings from
stray heat.
Page 51 of 873
07GENERAL FITTING REMINDERS
2
INFORMATION PREPARATION
1.Before removing a component, clean it and its
surrounding areas as thoroughly as possible.
2.Blank off any openings exposed by component
removal, using greaseproof paper and masking
tape.
3.Immediately seal fuel, oil or hydraulic lines when
separated, using plastic caps or plugs, to
prevent loss of fluid and entry of dirt.
4.Close open ends of oilways, exposed by
component removal, with tapered hardwood
plugs or readily visible plastic plugs.
5.Immediately a component is removed, place it in
a suitable container; use a separate container for
each component and its associated parts.
6.Before dismantling a component, clean it
thoroughly with a recommended cleaning agent;
check that agent is suitable for all materials of
component.
7.Clean bench and provide marking materials,
labels, containers and locking wire before
dismantling a component.
DISMANTLING
1.Observe scrupulous cleanliness when
dismantling components, particularly when
brake, fuel or hydraulic system parts are being
worked on. A particle of dirt or a cloth fragment
could cause a dangerous malfunction if trapped
in these systems.
2.Blow out all tapped holes, crevices, oilways and
fluid passages with an air line. Ensure that any
O-rings used for sealing are correctly replaced or
renewed, if disturbed.
3.Use marking ink to identify mating parts, to
ensure correct reassembly. If a centre punch or
scriber is used they may initiate cracks or
distortion of components.
4.Wire together mating parts where necessary to
prevent accidental interchange (e.g. roller
bearing components).
5.Wire labels on to all parts which are to be
renewed, and to parts requiring further
inspection before being passed for reassembly;
place these parts in separate containers from
those containing parts for rebuild.
6.Do not discard a part due for renewal until after
comparing it with a new part, to ensure that its
correct replacement has been obtained.INSPECTION-GENERAL
1.Never inspect a component for wear or
dimensional check unless it is absolutely clean;
a slight smear of grease can conceal an incipient
failure.
2.When a component is to be checked
dimensionally against figures quoted for it, use
correct equipment (surface plates, micrometers,
dial gauges, etc.) in serviceable condition.
Makeshift checking equipment can be
dangerous.
3.Reject a component if its dimensions are outside
limits quoted, or if damage is apparent. A part
may, however, be refitted if its critical dimension
is exactly limit size, and is otherwise satisfactory.
4.Use 'Plastigauge' 12 Type PG-1 for checking
bearing surface clearances. Directions for its
use, and a scale giving bearing clearances in
0,0025 mm steps are provided with it.