service LAND ROVER DISCOVERY 1995 Workshop Manual

51REAR AXLE AND FINAL DRIVE
10
OVERHAUL Refit
8.Clean hub and fit inner and outer bearing tracks.
9.Pack hub inner bearing with grease and fit to
hub.
10.With lip side leading fit a new seal flush with rear
face of hub. Using service tool LRT-54-003 seal
replacer and drift. Apply grease between seal
lips.
11.Assemble brake disc to the hub, line up
reassembly marks. Applying Loctite 270, fit and
tighten retaining bolts to
73 Nm.
12.If necessary, where applicable, renew sensor
ring studs applying Loctite 270 to threads. Fit
sensor ring using new nyloc nuts. Tighten to
9
Nm.
Ensuring it is correctly fitted to avoid tooth
run out.
13.Pack hub outer bearing with grease and fit to
hub.
14.Fit rear hub assembly.
See Repair, Rear Hub
Assembly

REAR AXLE AND FINAL DRIVE
11
OVERHAUL REAR STUB AXLE
Service repair no - 64.15.22.
STUB AXLE COMPONENTS
1. Rear axle shaft.
2. Stub axle to axle casing bolt.
3. Mudshield.
4. Stub axle.
5. Stub axle joint washer.
6. Axle case.
7. Sensor ABS.
Overhaul
1.Remove hub assembly.
See Repair, Rear Hub
Assembly
2.Remove six bolts from stub axle to axle casing.
3.Remove mudshield.
4.Remove stub axle and joint washer.
5.Remove rear axle shaft from axle casing.
Renew rear stub axle oil seal
6.Remove and discard oil seal. Lubricate seal and
lip with EP90 oil. Using special tool LST 138 fit
new oil seal lipside trailing so that seal is flush
with rear face of stub axle.
Refit
7.Fit new joint washer, stub axle and mudshield
with bolts. Tighten to
65 Nm.
8.Fit rear axle shaft avoid damaging stub axle
seal.
9.Refit rear hub assembly.
See Repair, Rear
Hub Assembly

REAR AXLE AND FINAL DRIVE
1
SERVICE TOOLS AXLE DIFFERENTIAL
LRT-51-003 Flange holder tool
18G1205
LRT-54-504 Universal setting block
18G1914
LRT-54-502 Pinion head bearing remover/replacer
18G476
LRT-99-002 Press
MS47

51REAR AXLE AND FINAL DRIVE
2
SERVICE TOOLS
LRT-51-001 Oil seal replacer
LST106
LRT-54-505 Extractor for pinion bearing races
RO262757A
LRT-54-506 Replacer adapter pinion head bearing
RO2627571 cup
LRT-54-507 Adaptor pinion tail bearing cup
RO2627572 replacer

REAR AXLE AND FINAL DRIVE
3
SERVICE TOOLS
LRT-54-508 Wrench flange and carrier
RO530105 bearing nuts
REAR HUB
LRT-99-503 Bracket for dial gauge and indicator
RO530106
LRT-54-001 Oil seal replacer non ABS
LST550-5
LRT-99-003 Drift
18G134

51REAR AXLE AND FINAL DRIVE
4
SERVICE TOOLS
LRT-54-002 Hub nut wrench
RO606435A
LRT-54-003 Hub oil seal replacer ABS
LST137
LRT-54-004 Oil seal replacer ABS
LST138

FRONT AXLE AND FINAL DRIVE
1
REPAIR FRONT AXLE ASSEMBLY
Service repair no - 54.15.01
Remove
WARNING: Remove and refit of axle
requires a further two persons to steady
axle when lowering or repositioning axle.
1.Support chassis front.
2.Remove road wheels.
3.Support axle weight with hydraulic jack.
4.Remove radius arms to chassis frame nuts.
5.Disconnect steering damper from track rod.
Using a extractor remove track rod links from
swivel pin arms.
6.Remove four nuts and bolts securing radius
arms to axle bracket.
7.Remove radius arms.
8.Remove bolts securing brake hose brackets.
Refit bolts to prevent oil leakage.
9.Remove ABS sensor, if applicable.
10.Remove bolts from brake calipers and tie to one
side.
11.Remove nuts and washers securing shock
absorbers to axle.
12.Disconnect drag link from swivel pin housing
arm.
13.Remove two nuts and bolts securing panhard
rod to axle bracket. Lift rod clear of axle.
14.Mark for reassembly drive shaft flanges.
Remove four nuts and bolts, tie propeller shaft to
one side.
15.Lower axle assembly and remove road springs.
16.Disconnect anti-roll[sway] bar link.
See FRONT
SUSPENSION, Repair, Anti-Roll[Sway] Bar
Ball Joint Links
17.Remove axle assembly.
Refit
18.Position axle under vehicle, supporting left side
of axle.
19.Reverse removal procedure.
20.Tighten propeller shaft bolts to
47 Nm.
21.Tighten panhard rod to axle bracket to88 Nm.
22.Tighten drag link to hub arm to40 Nm.
23.Tighten upper swivel pin bolts.See
Specifications, torque, Torque Values
24.Tighten radius arms to axle bolts to197 Nm.
25.Tighten radius arms to chassis side member
nuts to
197 Nm.
26.Tighten track rod end to40 Nm.
Fit new split [cotter] pin.

54FRONT AXLE AND FINAL DRIVE
2
REPAIR FRONT BRAKE DISCS
Service repair no - 70.10.10.
Remove
1.Remove front hub assembly.
See Front Hub
Assembly
2.Remove five hub to disc bolts.
3.Tap disc to separate from hub.
Refit
4.Locate disc to hub.
5.Apply Loctite 270 to disc bolts. Tighten to
73
Nm.
6.Check total disc runout with a dial indicator, this
must not exceed 0,15 mm. If necessary
reposition disc.
7.Fit hub assembly.
See Front Hub Assembly
Disc reclamation
8.Check disc thickness. This dimension may be
reduced to minimum thickness of 12 mm.
Machine equal amount off each face.

FRONT AXLE AND FINAL DRIVE
3
REPAIR FRONT HUB ASSEMBLY
Service repair no - 60.25.01.
Remove
1.Loosen front wheel nuts, jack up vehicle and
lower onto axle stands and remove road wheel.
2.Release brake hose clips and remove brake
caliper. Secure to one side.
3.Lever off dust cap.
4.Remove circlip and drive shaft shim from
driveshaft.
5.Remove five bolts and withdraw driving member
and joint washer.
6.Bend back lock washer tabs.
7.Remove locknut and lock washer.
8.Remove hub adjusting nut.
9.Remove spacing washer.
10.Remove hub and brake disc assembly complete
with bearings.HUB COMPONENTS
1. Dust cap.
2. Drive shaft circlip.
3. Drive shaft shim.
4. Drive member.
5. Drive member joint washer.
6. Drive member retaining bolt.
7. Lock nut.
8. Lock washer.
9. Hub adjusting nut.
10. Spacing washer.
11. Outer bearing.
12. Hub.
13. Inner bearing.
14. Grease seal.
15. Brake disc
16. Disc retaining bolt.

FRONT AXLE AND FINAL DRIVE
1
OVERHAUL FRONT DIFFERENTIAL
Service repair no - 54.10.07.
Overhaul
The front and rear differentials are the same. When
overhauling front differential.
See REAR AXLE AND
FINAL DRIVE, Overhaul, Axle Differential
Assembly
FRONT HUB
Service repair no - 60.26.14.
Overhaul
1.Remove front hub assembly.
See Repair,
Front Hub Assembly
2.Remove outer bearing.
3.Mark, for reassembly, relationship between hub
and brake disc, if original hub is to be refitted.
4.Remove five bolts and separate hub from brake
disc.5.Drift out grease seal and inner bearing from hub
and discard seal.
6.Drift out inner and outer bearing tracks.
7.Clean hub and drift in inner and outer bearing
tracks.
8.Pack hub inner bearing with recommended
grease and fit to hub.
HUB COMPONENTS
1. Dust cap.
2. Drive shaft circlip.
3. Drive shaft shim.
4. Drive member.
5. Drive member joint
washer.
6. Drive member
retaining bolt.
7. Lock nut.8. Lock washer.
9. Hub adjusting nut.
10. Spacing washer.
11. Outer bearing.
12. Hub.
13. Inner bearing.
14. Grease seal.
15. Brake disc.
16. Disc retaining bolt.