ECU LAND ROVER DISCOVERY 1995 Workshop Manual

CHASSIS AND BODY
47
REPAIR
14.Remove 2 screws securing louvre panel.
15.Remove louvre panel from dash panel.
Refit
16.Position louvre panel, feed harness connectors
through their correct apertures,and align to dash
panel.
CAUTION: When refitting avoid trapping of
electrical wiring.
17.Fit and tighten screws securing louvre panel.
18.Fit panel retaining screw cover.
19.Position heater control unit to panel and secure
with screws.
20.Fit heater graphic display panel and secure with
screws.
21.Fit heater control and blower switch knobs.
22.Fit clock.
See ELECTRICAL, Repair, clock.
23.Position coin tray and secure to tags.
24.Position radio cage, feed electrical connectors
and aerial through cage, and position to panel.
25.Bend back radio cage retaining tags.
26.Fit radio.
See ELECTRICAL, Repair, radio.
27.Connect battery negative lead.DASH PANEL ASSEMBLY
Service repair no - 76.46.23
Remove
1.Move front seats to rearmost position.
2.Disconnect battery negative lead.
3.Disconnect air bag multiplugs under dash panel.
CAUTION: When air bags are fitted,
reference must be made to the Airbag
Supplementary Restraint System section.
4.Remove passenger glove box.
5.Remove driver's side access panel.
6.Remove centre console assembly.
See centre
console.
7.Remove airbag from steering wheel.See
SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, driver's airbag module.
8.Remove passenger's airbag from dash panel.
See SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, passenger's airbag module.
9.Release clamp and lower steering column.
10.Remove steering wheel.
See STEERING,
Repair, steering wheel.
11.Remove column switch.See
SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, column switch assembly.
12.Remove instrument binnacle.See
ELECTRICAL, Repair, instrument binnacle.
13.Remove radio.See ELECTRICAL, Repair,
radio.
14.Remove exterior mirrors switch panel.
15.Remove coin tray.
16.Remove switch panel.
17.Remove clock.
18.Undo screw securing mounting bracket and
position passenger's side relay assembly aside.
19.Set heater controls fully clockwise.

76CHASSIS AND BODY
48
REPAIR 20.Note position of levers, disconnect heater control
cables from levers and outer cable from retaining
clips.
21.Remove 4 bolts securing dash panel to centre
lower mounting brackets.
22.Remove 4 bolts securing dash panel to side
lower mounting brackets.
23.Undo 4 screws and remove 2 driver's knee
bolster pads from below steering column.
24.Remove 4 nuts securing instrument mounting
bracket to dash panel.
25. With assistance:Manoeuvre dash panel
partially rearward.
26.Driver's side: Disconnect 6 multiplugs
connecting dash harness to main harness.
27.Disconnect 3 multiplugs connecting dash
harness to fusebox.
28. With assistance:Lift dash panel rearward to
clear fixings and remove from vehicle.

CHASSIS AND BODY
53
REPAIR
31. With assistance:Attach suction cups to glass
and lift into position, carefully align the indicators
on the obscuration band with the supports.
Lower screen onto body flange, check alignment
and firmly press to seat glass in the aperture.
NOTE: The finisher on later vehicles will
not have cutouts, or supports fitted, as
shown.
32.Align cut outs with the supports and push
finisher fully onto the glass. Use a wooden block
to ensure fit.
33.Refit 'A' post finishers and interior mirror.
34.Refit wiper arms.FRONT SEAT - ELECTRIC
Service repair no - 76.77.01
Remove
1.Operate controls to adjust seat fully backwards
and remove 2 bolts securing seat slides.
2.Operate controls to adjust seat fully forwards.
3.Remove 3 studs securing seat side valance.
4.Remove side valance.

76CHASSIS AND BODY
54
REPAIR
5.Remove Torx screw securing seat belt.
6.Remove 2 Torx screws securing seat.
7.Disconnect multiplug.
8.Remove seat.
Refit
9.Reverse removal procedure.
10.Tighten Torx screws securing seat to
29 Nm (21
lbf ft)
.
11.Tighten bolts securing seat slides to
22 Nm (16
lbf ft)
.
12.Tighten Torx screw securing seat belt to
32 Nm
(24 lbf ft)
.FRONT SEAT - MANUAL - 5 DOOR (96 MODELS)
Service repair no - 76.70.01
Remove
1.Raise adjusting bar and slide seat fully
backwards.
2.Remove 2 bolts securing seat slides.
3.Raise adjusting bar and slide seat fully forwards.
4.Remove Torx screw securing seat belt.
5.Remove 2 Torx screws securing seat.
6.Remove seat.

CHASSIS AND BODY
55
REPAIR Refit
7.Reverse removal procedure.
8.Tighten Torx screws securing seat to
29 Nm (21
lbf ft)
.
9.Tighten bolts securing seat slides to
22 Nm (16
lbf ft)
.
10.Tighten Torx screw securing seat belt to
32 Nm
(24 lbf ft)
.INTERIOR MIRROR (96 MODELS)
Service repair no - 76.10.51 - Manual
Service repair no - 76.10.54 - Auto dimming
Remove
NOTE: To remove manual mirror, follow
step 8 only.
1.Remove headlining front pocket.
2.Release left hand sun visor from clip and move
aside.
3.Release sun visor clip screw cover.
4.Remove clip securing screw and remove clip.
5.Remove 2 screws securing sunroof ECU and
move ECU aside.
6.Locate mirror multiplug, remove clip and
disconnect multiplug.
7.Remove tape securing harness (behind
headlining).
8.Release mirror from screen by applying sharp
downward pressure to the base.
CAUTION: Do not use tools to assist
removal. Mirror base should be moved in
direction of arrow, parallel to windscreen.
9.Release harness from behind headlining and
remove mirror.

CHASSIS AND BODY
57
REPAIR SUN VISOR
Service repair no - 76.10.47
Remove
1.Release sun visor from headlining retaining clip.
2.Remove 3 screws securing sun visor to body.
3.Release sun visor and disconnect multiplug.
4.Remove sun visor.
Refit
5.Position sun visor and connect muliplug.
6.Position sun visor to headlining and secure with
screws.
7.Secure sun visor to headlining clip.WHEEL ARCH LINER - FRONT
Service repair no - 76.10.48
Remove
1.Raise front of vehicle and support on safety
stand.
2.Remove front road wheel.
3.Remove 4 wheel arch liner retainers.
4.Remove wheel arch liner.
Refit
5.Fit wheel arch liner and secure with retainers.
6.Fit front road wheel and tighten nuts to
126 Nm
(93 lbf ft)
.
7.Remove stand and lower vehicle.

76CHASSIS AND BODY
58
REPAIR MUD FLAP - REAR - LH
Service repair no - 76.10.85
Remove
1.Remove rear compartment lower trim panel.
See rear compartment lower trim panel - lh -
with rear air conditioning fitted.
2.Remove 5 nuts and bolts securing mud flap to
body and bumper valance.
3.Remove mud flap.
Refit
4.Position mud flap to body, fit bolts and tighten
nuts to
10 Nm (7 lbf ft).
5.Fit rear compartment lower trim panel.
See rear
compartment lower trim panel - lh - with rear
air conditioning fitted.
REAR COMPARTMENT LOWER TRIM PANEL - LH
- WITH REAR AIR CONDITIONING FITTED
Service repair no - 76.13.03/20
Remove
1.Remove rear fold down seat.
See rear fold
down seats.
2.Remove fold down rear seat belts.See rear
fold down seat belts - lh - with rear air
conditioning fitted.
3.Remove 'E' post trim casing.See 'E' post trim
casing - lh - with rear air conditioning fitted.
4.Release load space cover end sleeve from
mounting bracket.
5.Remove load space cover.
6.Press rear seat squab release button and fold
squab forward.
7.Remove 2 screws securing load space cover
mounting bracket.
8.Remove mounting bracket.

CHASSIS AND BODY
59
REPAIR
9.Remove 5 trim studs securing trim panel.
10.Remove trim panel.
Refit
11.Fit and align trim panel.
12.Fit trim panel retaining studs.
13.Position load space cover mounting bracket and
secure with screws.
14.Fold rear seat squab back and secure to latch.
15.Position load space cover to mounting brackets
and secure.
16.Fit 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
17.Fit fold down rear seat belts.See rear fold
down seat belts - lh - with rear air
conditioning fitted.
18.Fit rear fold down seat.See rear fold down
seats.
'E' POST TRIM CASING - RH
Service repair no - 76.13.13/03
Remove
1.Remove rear speaker.
See ELECTRICAL,
Repair, rear speaker.
2.Release 2 'E' post finisher retaining studs from
alpine light trim.
3.Release 2 'E' post finisher retaining clips from
lower trim panel.
4.Remove 'E' post finisher.
Refit
5.Position 'E' post finisher clips to lower trim panel.
6.Secure 'E' post finisher studs to alpine light trim.
7.Fit rear speaker.
See ELECTRICAL, Repair,
rear speaker.

76CHASSIS AND BODY
60
REPAIR 'E' POST TRIM CASING - LH - WITH REAR AIR
CONDITIONING FITTED
Service repair no - 76.13.13/20
Remove
1.Remove rear speaker.
See ELECTRICAL,
Repair, rear speaker.
2.Release 2 trim casing retaining screw covers.
3.Remove 2 screws securing trim casing.
4.Remove trim casing.
Refit
5.Fit and align trim casing.
6.Fit and tighten screws securing trim casing and
fit covers.
7.Fit rear speaker.
See ELECTRICAL, Repair,
rear speaker.
ALPINE LIGHT TRIM CASING - LH - WITH REAR
AIR CONDITIONING FITTED
Service repair no - 76.13.20/20
Remove
1.Remove 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
2.Remove rear seat belt anchorage retaining bolt
cover.
3.Remove bolt securing rear seat belt anchorage.
4.Remove 2 trim studs securing trim casing.
5.Release trim casing from 2 retaining studs.
6.Remove trim casing.
Refit
7.Fit and align trim casing and secure with studs.
8.Fit 2 trim studs securing trim casing.
9.Position seat belt anchorage, fit bolt and tighten
to
20 Nm (15 lbf ft).
10.Fit cover to seat belt anchorage bolt.
11.Fit 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.

CHASSIS AND BODY
61
REPAIR REAR DOOR UPPER TRIM PANEL - WITH REAR
AIR CONDITIONING FITTED
Service repair no - 76.13.72/20
Remove
1.Remove alpine light trim casing.
See alpine
light trim casing - lh - with rear air
conditioning fitted.
2.Release 2 trim panel retaining screw covers.
3.Remove 2 trim panel retaining screws.
4.Release rear edge of trim panel from body.
5.Remove screw securing rear header duct to
alpine light duct.
6.Release rear header duct from alpine light duct.
7.Remove trim panel assembly.Dismantle
8.Remove 2 vents from trim panel.
9.Remove screw securing rear header duct to trim
panel.
10.Remove rear header duct.
Rebuild
11.Fit rear header duct to new trim panel and
secure with screw.
12.Fit vents to trim panel.
Refit
13.Position trim panel and connect rear header duct
to alpine light duct.
14.Fit and tighten screw securing rear header duct
to alpine light duct.
15.Secure rear edge of trim panel to body.
16.Fit and tighten screws securing trim panel.
17.Secure trim panel retaining screw covers.
18.Fit alpine light trim casing.
See alpine light
trim casing - lh - with rear air conditioning
fitted.