service LAND ROVER DISCOVERY 1995 Workshop Manual

CHASSIS AND BODY
67
REPAIR ASH TRAY - DASH PANEL CENTRAL LOUVRE
PANEL
Service repair no - 76.67.26
Remove
1.Open ash tray.
2.Press release catch and remove ash tray.
Refit
3.Fit ash tray.HEADLINING STOWAGE PANEL - FRONT - WITH
SUN ROOF FITTED
Service repair no - 76.67.27
Remove
1.Remove 10 screws securing stowage panel to
body.
2.Release panel and disconnect Lucar and 4
multiplugs.
3.Remove stowage panel assembly.

76CHASSIS AND BODY
68
REPAIR Dismantle
4.Remove interior lamp lens.
5.Remove 2 nuts securing lamp to stowage panel.
6.Remove lamp.
7.Remove alarm volumetric sensor/blanking plate.
8.Remove electric sun roof switch pack.
9.Remove electric sun roof manual opening plug.
Rebuild
10.Fit electric sun roof manual opening plug to
panel.
11.Fit alarm volumetric sensor.
12.Fit electric sun roof switch pack to panel.
13.Fit interior lamp to panel and secure with nuts.
14.Fit interior lamp lens.
Refit
15.Position stowage panel assembly and connect
Lucar and multiplugs.
16.Align panel to headlining and secure with
screws.REAR FOLD DOWN SEAT BELTS - LH WITH REAR
AIR CONDITIONING FITTED
Service repair no - 76.73.28/20
Remove
1.Locate the seat in the down position, remove the
seat belt strap and buckle from their stowed
positions.
2.Remove seat belt strap and buckle retaining bolt
covers.
3.Remove bolts securing strap and buckle.
4.Remove seat belts and collect spacers.
Refit
5.Fit spacers to seat belt retaining bolts, position to
fixings and tighten to
32 Nm (24 lbf ft).
6.Fit seat belt retaining bolt covers.
7.Secure seat belt strap and buckle to their stowed
positions and position seat in the up position.

CHASSIS AND BODY
69
REPAIR FRONT SEAT BELTS - 5 DOOR (96 MODELS)
Service repair no - 76.73.10
Remove
1.Move the seat to gain access to the seat belt
mountings.
2.Remove the cover and securing bolt to release
the upper mounting and spacer from the 'B' post
adjustable mounting.
3. Electric seats only:Release fixings securing
the seat side valance.
4.Remove the side valance.
5.Remove the Torx bolt securing the lower
mounting to the seat.
6.Detach the door seals from the 'B' post
sufficiently to allow removal of the lower trim
panel from the post.
7.Release the seat belt from the split section at the
top of the trim panel and withdraw the panel.

HEATING AND VENTILATION
1
REPAIR HEATER BLOWER SWITCH AND ILLUMINATION
BULB
Service repair no - 80.10.22 - Switch
Service repair no - 86.48.73 - Bulb
Remove
1.Pull 3 knobs from rotary controls.
2.Pull knob from blower switch.
3.Remove 2 screws retaining graphics panel.
4.Remove graphics plate.
5.Remove capless bulb.
6.Remove 4 screws retaining switch.
7.Remove switch panel. Use plastic tube to assist
removal.
Blower switch
8.Pull blower switch from rear of panel.
9.Disconnect multiplug and remove blower switch.
Refit
10.Reverse removal procedure.HEATER CONTROL UNIT
Service repair no - 80.10.42.
Remove
1.Disconnect battery negative lead.
2.Pull 3 knobs from rotary controls.
3.Pull knob from blower switch.
4.Remove 2 retaining screws and remove
graphics panel.
5.Remove 4 screws retaining switch.
6.Remove switch panel.
7.Release fascia centre louvre vent panel from its
fitted position to gain access to rear of panel.
See CHASSIS AND BODY, Repair, Dash
Panel Central Louvre Panel

80HEATING AND VENTILATION
2
REPAIR 8.Disconnect 4 multiplugs and position harness
aside.
NOTE:Do not carry out further
dismantling if component is removed for
access only.
9. Fan speed switch:remove fan speed switch
slide and push out fan speed switch.
10.Pull out light bulb disconnect terminals and
remove fan speed light strip.
11.Unclip 3 heater control cables from control unit.
12. Microswitch:Unclip 3 micro switches.
13.Cut cable tie and release wiring harness from
control unit.
14.Remove heater control unit.
Refit
15.Reverse removal procedure. Check the
satisfactory function of the controls before fitting
louvre vent panel.CONTROL CABLES
Service repair no - 80.10.06 - Air flow
Service repair no - 80.10.25 - Temperature control
RH
Service repair no - 80.10.26 - Temperature control
LH
Remove
1.Release fascia centre louvre vent panel from its
fitted position to gain access to rear of panel.
See CHASSIS AND BODY, Repair, Dash
Panel Central Louvre Panel
2.Open glove box, manoeuvre side springs
through cut-outs and lower lid.

HEATING AND VENTILATION
3
REPAIR Air direction
3.Set control fully clockwise
4.Release outer cable from 2 clips on unit.
5.Release cable from stud on flap lever.
6.Remove control cable from control lever.
Temperature
7.Set RH control fully clockwise, LH control fully
anti-clockwise
8.Release outer cable from 2 clips on unit.
9.Release cable from stud on flap lever.
10.Remove control cable from control lever.
Refit
11.Reverse removal procedure. Check the
satisfactory function of the controls before fitting
louvre vent panel.RESISTOR UNIT
Service repair no - 80.20.17
Remove
1.Open glove box, manoeuvre side springs
through cut-outs and lower lid.
2.Remove 2 screws securing resistor unit to
trunking.
3.Disconnect multiplug and remove resistor unit.
Refit
4.Reverse removal procedure.

80HEATING AND VENTILATION
4
REPAIR WATER VALVE
Service repair no - 80.10.16
Remove
1.Disconnect vacuum pipe from water valve.
2.Slacken 4 clips securing hoses to water valve.
3.Use a thin blade to break seal between hoses
and nozzles
4.Disconnect heater inlet hose from valve.
NOTE: A quantity of coolant will be
released.
5.Disconnect heater outlet hose from valve.
6.Lever valve from coolant pipe hoses.
Refit
7.Reverse removal procedure. Lightly lubricate
water valve nozzles with petroleum jelly.
8.Reverse removal procedure. Top-up engine
coolantVACUUM SWITCH - WATER VALVE
Service repair no - 80.10.36
Remove
1.Release emission pipe from retaining clip.
2.Remove bolt securing switch to bulkhead.
3.Disconnect multiplug from switch.
4.Disconnect 2 vacuum pipes and remove vacuum
switch.
Refit
5.Reverse removal procedure.

HEATING AND VENTILATION
5
REPAIR RECIRCULATION SWITCH
Service repair no - 80.10.27
Remove
1.Release fascia centre louvre vent panel from its
fitted position to gain access to rear of panel.
See CHASSIS AND BODY, Repair, Dash
Panel Central Louvre Panel
2.Disconnect multiplug from switch
3.From the rear, push switch out of panel.
Refit
4.Reverse removal procedure.RECIRCULATION FLAP SOLENOID
Service repair no - 80.10.43
Remove
1.Open glove box, manoeuvre side springs
through cut-outs and lower lid.
2.Remove 2 locknuts securing cruise control ECU
to bracket.
3.Position cruise control ECU aside.
4.Remove 2 screws securing recirculation
solenoid to casing.
5.Release solenoid from lever.
6.Disconnect multiplug and remove solenoid.
Refit
7.Reverse removal procedure.

80HEATING AND VENTILATION
6
REPAIR BLOWER MOTOR UNIT - HEATER AND AIR
CONDITIONING
Service repair no - 80.20.17
Service repair no - 82.25.54.
Remove
1.Move seats to rear most position.
2.Disconnect battery negative lead.
3.Remove fascia panel assembly.
See CHASSIS
AND BODY, Repair, Dash Panel Assembly
4.Remove 2 nuts securing lower brackets to
toeboard.
5.Manoeuvre blower unit from heater unit and
remove.
Refit
6.Reverse removal procedure. Ensure seal
between blower and heater unit is tight.BLOWER MOTOR
Service repair no - 80.20.17
Service repair no - 82.25.33.
Remove
1.Remove blower motor unit.
See Blower Motor
Unit - Heater and Air Conditioning
2.Release wiring harness retaining clip.
3.Remove 3 screws securing casing.
4.Remove blower motor assembly.

HEATING AND VENTILATION
7
REPAIR
5.Remove fan retaining clip.
6.Remove fan.
7.Remove 2 screws securing motor to casing.
8.Remove blower motor.
Refit
9.Reverse removal procedure.HEATER MATRIX
Service repair no - 80.20.29
Remove
1.Remove heater unit.
See AIR CONDITIONING,
Repair, Heater and Cooler Unit
2.Remove evaporator.See AIR CONDITIONING,
Repair, Evaporator and Expansion Valve
3.Remove 2 screws and remove RH side footwell
outlet.
4.Remove heater pipe clips.
5.Slide heater matrix from casing.
6.Release 2 clips and remove 2 heater pipes from
matrix.
Refit
7.Reverse removal procedure.