light LAND ROVER DISCOVERY 1995 Manual PDF

CHASSIS AND BODY
45
REPAIR Refit
20.Position centre console assembly, ensuring
harnesses and connectors are not trapped and
are routed to their correct locations.
21.Connect cigar lighter multiplug and illumination
bulb Lucar.
22.Align centre console to body fixings and fascia.
23.Fit and tighten screws securing centre console to
body.
24.Lubricate hand brake lever to cable clevis pin.
25.Align hand brake cable to lever, fit clevis pin and
secure with clip.
26.Secure hand brake lever gaiter to centre
console.
Models fitted with electric front seats
27.Position electric front seat switches,connect
multiplugs and secure to centre console.
All models
28.Position centre console switch pack and connect
multiplugs to switches.
29.Align switch pack to centre console and secure
with screws.
30.Fit centre console switch pack cover.
31.Fit centre console rubber mat.
32.Fit gear selector lever knob and secure gaiter.
33.Fit transfer gear lever knob and secure gaiter.
34.Reconnect battery earth lead.DRINKS TRAY
Service repair no - 76.46.41
Remove
1.Disconnect battery negative lead.
2.Remove ash tray.
See ash tray - dash panel
central louvre panel.
3.Remove switch pack.See switch pack - dash
panel central louvre panel.
4.Remove 6 screws securing drinks tray to dash
panel central louvre panel.
5.Remove drinks tray.
Refit
6.Position drinks tray to dash panel central louvre
panel and secure with screws.
7.Fit switch pack.
See switch pack - dash panel
central louvre panel.
8.Fit ash tray.See ash tray - dash panel central
louvre panel.
9.Connect battery negative lead.

CHASSIS AND BODY
59
REPAIR
9.Remove 5 trim studs securing trim panel.
10.Remove trim panel.
Refit
11.Fit and align trim panel.
12.Fit trim panel retaining studs.
13.Position load space cover mounting bracket and
secure with screws.
14.Fold rear seat squab back and secure to latch.
15.Position load space cover to mounting brackets
and secure.
16.Fit 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
17.Fit fold down rear seat belts.See rear fold
down seat belts - lh - with rear air
conditioning fitted.
18.Fit rear fold down seat.See rear fold down
seats.
'E' POST TRIM CASING - RH
Service repair no - 76.13.13/03
Remove
1.Remove rear speaker.
See ELECTRICAL,
Repair, rear speaker.
2.Release 2 'E' post finisher retaining studs from
alpine light trim.
3.Release 2 'E' post finisher retaining clips from
lower trim panel.
4.Remove 'E' post finisher.
Refit
5.Position 'E' post finisher clips to lower trim panel.
6.Secure 'E' post finisher studs to alpine light trim.
7.Fit rear speaker.
See ELECTRICAL, Repair,
rear speaker.

76CHASSIS AND BODY
60
REPAIR 'E' POST TRIM CASING - LH - WITH REAR AIR
CONDITIONING FITTED
Service repair no - 76.13.13/20
Remove
1.Remove rear speaker.
See ELECTRICAL,
Repair, rear speaker.
2.Release 2 trim casing retaining screw covers.
3.Remove 2 screws securing trim casing.
4.Remove trim casing.
Refit
5.Fit and align trim casing.
6.Fit and tighten screws securing trim casing and
fit covers.
7.Fit rear speaker.
See ELECTRICAL, Repair,
rear speaker.
ALPINE LIGHT TRIM CASING - LH - WITH REAR
AIR CONDITIONING FITTED
Service repair no - 76.13.20/20
Remove
1.Remove 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
2.Remove rear seat belt anchorage retaining bolt
cover.
3.Remove bolt securing rear seat belt anchorage.
4.Remove 2 trim studs securing trim casing.
5.Release trim casing from 2 retaining studs.
6.Remove trim casing.
Refit
7.Fit and align trim casing and secure with studs.
8.Fit 2 trim studs securing trim casing.
9.Position seat belt anchorage, fit bolt and tighten
to
20 Nm (15 lbf ft).
10.Fit cover to seat belt anchorage bolt.
11.Fit 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.

CHASSIS AND BODY
61
REPAIR REAR DOOR UPPER TRIM PANEL - WITH REAR
AIR CONDITIONING FITTED
Service repair no - 76.13.72/20
Remove
1.Remove alpine light trim casing.
See alpine
light trim casing - lh - with rear air
conditioning fitted.
2.Release 2 trim panel retaining screw covers.
3.Remove 2 trim panel retaining screws.
4.Release rear edge of trim panel from body.
5.Remove screw securing rear header duct to
alpine light duct.
6.Release rear header duct from alpine light duct.
7.Remove trim panel assembly.Dismantle
8.Remove 2 vents from trim panel.
9.Remove screw securing rear header duct to trim
panel.
10.Remove rear header duct.
Rebuild
11.Fit rear header duct to new trim panel and
secure with screw.
12.Fit vents to trim panel.
Refit
13.Position trim panel and connect rear header duct
to alpine light duct.
14.Fit and tighten screw securing rear header duct
to alpine light duct.
15.Secure rear edge of trim panel to body.
16.Fit and tighten screws securing trim panel.
17.Secure trim panel retaining screw covers.
18.Fit alpine light trim casing.
See alpine light
trim casing - lh - with rear air conditioning
fitted.

76CHASSIS AND BODY
62
REPAIR 'D' POST TRIM CASING - LH - WITH REAR AIR
CONDITIONING FITTED - 5 DOOR
Service repair no - 76.13.73/20
Remove
1.Remove rear compartment lower trim panel.
See rear compartment lower trim panel - lh -
with rear air conditioning fitted.
2.Remove the squab release button from control
rod.
3.Release rear seat belt from guide and remove
guide.
4.Remove the trim casing retaining stud.
5.Release trim casing from 2 retaining studs.
6.Remove trim casing.
Refit
7.Fit trim casing under alpine light trim, align and
secure retaining studs.
8.Fit trim casing retaining stud.
9.Position trim casing rear edge beneath sixth light
seal flange.
10.Fit seat belt to guide, align squab release control
rod and position guide to trim casing.
11.Fit squab release button to control rod.
12.Fit rear compartment lower trim panel.
See rear
compartment lower trim panel - lh - with rear
air conditioning fitted.

76CHASSIS AND BODY
64
REPAIR GRAB HANDLE - TAIL DOOR - WITH REAR AIR
CONDITIONING FITTED
Service repair no - 76.58.35/20
Remove
1.Remove 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
2.Release foam strip from around grab handle
retaining bolts.
3.Remove 4 bolts securing grab handle to body.
4.Remove grab handle.Refit
5.Position grab handle, fit bolts and tighten to
10
Nm (7 lbf ft)
.
6.Secure foam strip to body.
7.Fit 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
HEADLINING - WITH SUN ROOF AND REAR AIR
CONDITIONING FITTED - 5 DOOR
Service repair no - 76.64.14/20
Remove
1.Remove both sun visors.
See sun visor.
2.Remove 4 grab handles.See grab handle.
3.Remove front headlining stowage panel.See
headlining stowage panel - front - with sun
roof fitted.
4.Remove LH alpine light trim casing.See alpine
light trim casing - lh - with rear air
conditioning fitted.
5.Remove RH alpine light trim casing.See alpine
light trim casing.
6.Release LH and RH sun visor clip retaining
screw covers.
7.Remove LH and RH sun visor clip retaining
screws.
8.Remove LH and RH clips.

76CHASSIS AND BODY
66
REPAIR
15.Release LH and RH, 'A' post trim finishers from
uppermost retaining clips.
16.With assistance, release headlining from LH and
RH, 'A', 'B' and 'D' post finishers.
17.Remove headlining assembly.Dismantle
18.Remove 22 nuts securing headlining stowage
nets and rear headlining panel.
19.Remove stowage nets and headlining panel.
20.Collect 7 mounting plates.
Rebuild
21.Position stowage nets and headlining panel, fit
mounting plates to studs and secure with nuts.
Refit
22.With assistance, fit headlining and position to LH
and RH, 'A', 'B' and 'D' post finishers.
23.Secure LH and RH, 'A' post trim finisher
retaining clips.
24.Fit rear sun roof aperture seal.
25.Fit and tighten screw securing rear headlining
panel to body.
26.Position vents to headlining, attach clips to vents
and secure to headlining.
27.Position rear sun roof switch, connect multiplug
and secure to headlining panel.
28.Position rear passenger interior lamp, connect
multiplug and secure to headlining panel.
29.Fit front sun roof aperture seal.
30.Fit LH and RH sun visor retaining clips to body.
31.Fit and tighten screws securing sun visor
retaining clips and secure screw covers.
32.Fit RH alpine light trim casing.
See alpine light
trim casing.
33.Fit LH alpine light trim casing.See alpine light
trim casing - lh - with rear air conditioning
fitted.
34.Fit front headlining stowage panel.See
headlining stowage panel - front - with sun
roof fitted.
35.Fit grab handles.See grab handle.
36.Fit sun visors.See sun visor.

80HEATING AND VENTILATION
2
REPAIR 8.Disconnect 4 multiplugs and position harness
aside.
NOTE:Do not carry out further
dismantling if component is removed for
access only.
9. Fan speed switch:remove fan speed switch
slide and push out fan speed switch.
10.Pull out light bulb disconnect terminals and
remove fan speed light strip.
11.Unclip 3 heater control cables from control unit.
12. Microswitch:Unclip 3 micro switches.
13.Cut cable tie and release wiring harness from
control unit.
14.Remove heater control unit.
Refit
15.Reverse removal procedure. Check the
satisfactory function of the controls before fitting
louvre vent panel.CONTROL CABLES
Service repair no - 80.10.06 - Air flow
Service repair no - 80.10.25 - Temperature control
RH
Service repair no - 80.10.26 - Temperature control
LH
Remove
1.Release fascia centre louvre vent panel from its
fitted position to gain access to rear of panel.
See CHASSIS AND BODY, Repair, Dash
Panel Central Louvre Panel
2.Open glove box, manoeuvre side springs
through cut-outs and lower lid.

80HEATING AND VENTILATION
4
REPAIR WATER VALVE
Service repair no - 80.10.16
Remove
1.Disconnect vacuum pipe from water valve.
2.Slacken 4 clips securing hoses to water valve.
3.Use a thin blade to break seal between hoses
and nozzles
4.Disconnect heater inlet hose from valve.
NOTE: A quantity of coolant will be
released.
5.Disconnect heater outlet hose from valve.
6.Lever valve from coolant pipe hoses.
Refit
7.Reverse removal procedure. Lightly lubricate
water valve nozzles with petroleum jelly.
8.Reverse removal procedure. Top-up engine
coolantVACUUM SWITCH - WATER VALVE
Service repair no - 80.10.36
Remove
1.Release emission pipe from retaining clip.
2.Remove bolt securing switch to bulkhead.
3.Disconnect multiplug from switch.
4.Disconnect 2 vacuum pipes and remove vacuum
switch.
Refit
5.Reverse removal procedure.

82AIR CONDITIONING
2
DESCRIPTION AND OPERATION SCHEMATIC LAYOUT OF THE AIR CONDITIONING
SYSTEM
1. Compressor
2. Condenser
3. Receiver/drier
4. Thermostatic expansion valve
5. Evaporator
6. Capillary tube
7. Dual pressure switch
8. Cooling fans to maintain air flow
9. Compressor high pressure relief valve
10. Sight glass - refrigerant
11. Drying agent - receiver/drier
12. Blower motorA1 Ambient air flow through condenser
A2 Ambient air flow through fan and evaporator
A3 Cooled air flow to vehicle interior
F1 High pressure high temperature refrigerant
vapour
F2 High pressure slightly subcooled refrigerant
liquid
F3 High pressure slightly subcooled refrigerant
liquid with moisture, vapour bubbles and foreign
matter removed
F4 Low pressure low temperature mixed liquid and
vapour
F5 Low pressure slightly super heated refrigerant
vapour