window LAND ROVER DISCOVERY 1995 Workshop Manual

75SUPPLEMENTARY RESTRAINT SYSTEM
12
REPAIR SRS WARNING LIGHT BULBS
Service repair no - 76.73.74
Remove
1.Remove instrument binnacle.
See
ELECTRICAL, Repair, instrument binnacle.
2.Remove window and face plate from instrument
panel.
3.Remove 3 screws securing ECU to instrument
panel.
4.Release and remove small cover from ECU.
5.Disconnect multiplug from ECU.
6.Remove ECU
7.Remove 4 screws securing tachometer.
8.Remove tachometer.

76CHASSIS AND BODY
2
REPAIR FRONT DOOR TRIM PANEL
Service repair no - 76.34.01
Remove
1.Remove the two securing screws and detach the
door pull from its mounting brackets on the inner
door panel.
2.Remove the interior door handle finisher button
to reveal the screw retaining the handle
surround.
3.Remove the screw and detach the handle
surround from the trim panel.
4.Where applicable remove the window winder.
5.Detach the trim panel by inserting a trim panel
removing tool between the trim panel and the
inner door panel, gently prise out the fourteen
plastic securing clips from their respective holes
in the inner door panel.
6.Disconnect the two speaker connections from
inside the door and remove the trim panel
complete with speaker, and door bin.
7.If a new trim panel is to be fitted, remove the
speaker, door bin and remote button finisher
from the existing trim panel and fit them to the
new panel.
Refit
8.Reverse removal procedure.FRONT DOOR GLASS AND REGULATOR
Service repair no - 76.31.45
Remove
1.Ensure the window is in the fully closed position
and secure with adhesive tape to prevent the
window from dropping down.
2.Disconnect battery negative lead.
3.Remove the door trim panel.
See front door
trim panel.
4.Remove the plastic vapour barrier.
5.Where applicable remove the window lift motor.
See ELECTRICAL, Repair, window lift motor
- front.
6.Remove the four window regulator retaining
screws and shakeproof washers from the inner
door panel.
7.Remove the two screws and shakeproof
washers retaining the lower window lift channel,
and slide the channel off the stud.

CHASSIS AND BODY
3
REPAIR 8.Disengage the lifting arm stud from the upper
lifting channel, manoeuvre the window regulator
and remove it from the lower centre opening in
the inner door panel.
9.Remove the exterior driving mirror.See
ELECTRICAL, Repair, exterior driving
mirrors.
10.Remove the waist rail seal from the top of the
door panel.
11.Remove the 'Torx' bolt from the hinge face of the
door which secures the front of the door frame.
12.Remove the bolt and plain washer from the
opening edge of the door which secures the rear
of the door frame.
13.Remove the bolt and plain washer from the
recessed hole in the front of the inner door panel
under the exterior driving mirror mounting plate.
14.Remove the screws and plain washers, from
inside the door, securing the bottom of the front
and rear glass channels.
15.Lift the door glass frame complete with glass out
of the door panel and remove to a suitable
bench.
16.Remove the adhesive tape securing the glass to
the door frame.
17.Slide the glass out of the door frame channel.
Refit
NOTE: When refitting the door glass
frame, ensure it is repositioned to suit the
door opening before fully tightening the
door frame securing bolts.
18.Reverse removal procedure.

76CHASSIS AND BODY
8
REPAIR REAR SIDE DOOR - TRIM PANEL
Service repair no - 76.34.04
Remove
1.Disconnect battery negative lead.
2.Remove the two securing screws and detach the
door pull from its mounting brackets.
3.Remove the securing screw and detach the
interior door release handle surround.
4.Where applicable remove the window winder or
release electric switch and disconnect.
5.Detach the trim panel by inserting a trim panel
removing tool between the trim panel and the
inner door panel, gently prise out the plastic
securing clips from their respective holes in the
inner panel.
6.Lift the trim panel over the remote button and
clear of the door. Where applicable disconnect
the electrical plug from the window lift switch and
withdraw the panel.
NOTE: With the trim panel removed the
remote button and rod will fall from its
location in the bellcrank. Observe its
correct location and withdraw from the door
panel.
7.If a new trim panel is to be fitted, remove the
window lift switch, door bin and remote button
finisher from the existing trim panel and fit them
to the new panel.Refit
8.Reverse removal procedure. Ensuring correct
fitment of the sill button operating rod.

CHASSIS AND BODY
9
REPAIR REAR SIDE DOOR LOCK, INSIDE AND OUTSIDE
RELEASE HANDLES
Service repair no - 76.37.13/32
Remove
1.Ensure that the window is in the fully closed
position.
2.Disconnect battery negative lead.
3.Remove the interior trim panel from the door.
See rear side door - trim panel.
4.Remove the plastic vapour barrier sheet.
5.Disconnect the inside release handle control rod
by pulling it from its location in the door lock.
6.Disconnect the sill locking control rod from the
lock by releasing the metal clip.
7.Disconnect the outside release handle control
rod by pulling it out of the plastic ferrule.
8.Remove the two countersunk screws from the
door edge and the single screw and shakeproof
washer from the inner door panel. Retrieve any
spacing washers which may be fitted between
the inner door panel and lock.
9.Withdraw the lock through the upper rear
opening in the inner door panel.
NOTE: If necessary the following items
can be removed.10.Remove the two nuts, shakeproof washers and
retaining bracket securing the outer release
handle which are accessible through the upper
rear cut-out on the inner door panel.
11.Carefully detach the handle from the outer door
panel.
12.Remove the two screws and plain washers
securing the inside release handle to the inner
door panel and withdraw the handle complete
with connecting rod.
13.Disconnect the sill button connecting rod from
the bellcrank and withdraw the rod complete with
sill button.
Sill locking bellcrank
14.Using a small screwdriver, or length of 3.175 mm
(1/8 in) diameter rod, press the plastic locking
pins through the respective square inserts in the
inner door panel.
15.Release the bellcranks from the inner door panel
and unhook the respective connecting rods.
16.Withdraw the bellcranks from inside the door
panels.
NOTE: When refitting the bellcranks the
locking pins are entered into the square
insert from outside and pressed in flush.

76CHASSIS AND BODY
10
REPAIR ADJUSTMENT-REAR SIDE DOOR LOCK AND
HANDLE
Service repair no - 76.37.47
Outside door release handle to lock
1.Disconnect the short off-set connecting rod at
the rear of the outer release handle, rotate the
rod clockwise or counter clockwise to shorten or
extend the operating length of the rod as
required.
NOTE: Door release should occur before
the total handle movement is achieved to
provide a small overthrow movement.
REAR SIDE DOOR GLASS AND REGULATOR
Service repair no - 76.31.45
Remove
1.Ensure that the window is in the fully closed
position and secure it with adhesive tape over
the top of the door to prevent the glass from
dropping down.
2.Disconnect battery negative lead.
3.Remove the door trim panel.
See rear side
door - trim panel.
4.Remove the plastic vapour barrier.
5.Where applicable remove the door actuator and
window lift motor.
See ELECTRICAL, Repair,
window lift motor - rear. See ELECTRICAL,
Repair, rear side door actuator units.
6.Remove the four window regulator securing
screws and shakeproof washers from the inner
door panel.
7.Carefully disengage the lifting arm stud from the
glass lifting channel and remove the window
regulator from the lower opening in the inner
door panel.
8.Remove the waist rail seal from the top of the
door panel.
9.Remove the single bolt, spring and plain
washers from inside the door, securing the
bottom of the short glass run channel.
10.Remove the two bolts, spring and plain washers
from the hinge face of the door.

CHASSIS AND BODY
17
REPAIR FRONT BODYSIDE TRIM CASING
Service repair no - 76.13.01
Remove
1.Remove the grab handle.
2.Remove the rear compartment lower trim panel.
See rear compartment lower trim panels.
3.Remove the alpine light trim casing.See alpine
light trim casing.
4.Remove the bolts securing the upper and lower
seat belt mountings.
5.Remove the finisher from its location over the
seat belt inertia reel.
6.Remove the front seat belt guide from the upper
aperture in the casing.
7.Open the side window, remove the catch
securing screws and withdraw the catch trim.
8.Remove the side window hinge finishers.
9.Release the casing from the window rubber.
10.Release the rear seat belt from the guide
attached to the casing.
11.Fold down the rear seats and carefully ease the
casing from the fastenings.
12.Pass the front seat belt through the upper
aperture and withdraw the casing from the
vehicle.
Refit
13.Reverse removal procedure.
NOTE: Ensure that the trim material glued
to the door post is not wrinkled when the
door seal is fitted.
14.Tighten upper and lower seat belt fixings to
32
Nm (24 lbf ft)
.

CHASSIS AND BODY
19
REPAIR 'D' POST TRIM CASING
Service repair no - 76.13.73
Remove
1.Remove the rear compartment lower trim panel.
See rear compartment lower trim panels.
2.Remove the alpine light trim casing.See alpine
light trim casing.
3.Release the rear seat belt from the guide
attached to the casing.
4.Fold down the rear seats.
5.Release the D' post casing from the rear side
window seal and carefully ease the casing from
the fasteners.
Refit
6.Reverse removal procedure.BODY SIDE OPENING WINDOWS
Service repair no - 76.81.18
Remove
1.Remove the screws securing the catch to the
body and detach the catch trim.
2.Remove the hinge finishers from the hinges.
3.Remove the screws securing the glass to the
hinges, withdraw the glass and fixings taking
care not to lose the joint washers.
Refit
4.Reverse removal procedure.

76CHASSIS AND BODY
20
REPAIR BODY SIDE WINDOW HINGES
Service repair no - 76.81.47
Remove
1.Remove the window.
See body side opening
windows.
2.Remove the passenger grab handle.
3.Detach the front seat belt top mounting from the
door post.
4.Ease the trim panel away from the door post to
gain access to the window hinges.
5.Remove the screws securing the window hinges,
taking care not to lose the the packing washers
where fitted. Note the thickness and location of
any packing washers fitted.
Refit
6.Fit the hinges with packing washers fitted to the
locations and thickness noted during removal.
Do not fully tighten the screws at this stage.
7.Refit the glass to the hinges.
8.Locate the window catch trim and secure the
catch to the body.
9.Close the window and secure with the catch.
10.Check the alignment and squareness of the
glass, adjust as necessary by adding or deleting
washers and using the elongated slots in the
hinges for adjustment, finally tighten the screws.
11.Reposition the trim panel and refit the hinge
finishers.
12.Refit the top seat belt bracket and the grab
handle.REAR SIDE FIXED WINDOWS
Service repair no - 76.81.18
Remove
1.If fitted push out the glass and remove the
mounting rubber.
2.Remove the rear seat belt top fixing.
Refit
3.Thoroughly clean the opening to be glazed.
4.Clean the glass and fit the mounting rubber,
ensuring that the glass sits correctly in the
groove.
5.Fit a draw cord around the exterior of the
mounting rubber.
6.To aid assembly, coat the flange in the bodyside
with liquid soap.
7.Position the assembled glass and rubber
mounting to the opening in the body, with the
tails of the draw cord fed into the interior of the
vehicle.
8.With assistance from a second operator, pushing
the glass and mounting rubber into the opening,
pull the draw cord from the mounting rubber
enabling the seal to ride up over the retaining
flange.
9.Ease the inner section of the mounting rubber
over the interior trim panel.

CHASSIS AND BODY
21
REPAIR REAR DOOR GLASS
Service repair no - 76.31.21
Remove
1.Remove the spare wheel from the rear door.
2.Remove the rear door wiper arm.
See WIPERS
AND WASHERS, Repair, wiper arm - rear
window.
3.If the glass is fitted, disconnect the heater leads
from the terminals, push out the glass and
remove the mounting rubber.Refit
4.Thoroughly clean the opening to be glazed.
5.Clean the glass and fit the mounting rubber,
ensuring that the glass sits correctly in the
groove.
6.Fit a draw cord around the exterior of the
mounting rubber with the tails of the cord
situated on the top corner of the bend at the
bottom of the glass.
7.To aid assembly, coat the glass opening in the
door with liquid soap.
8.Position the assembled glass and rubber
mounting to the opening, with the tails of the
draw cord fed into the interior of the vehicle.
9.With assistance from a second operator, pushing
the glass and mounting rubber into the opening,
pull the draw cord from the mounting rubber
enabling the seal to ride up over the retaining
flange.
10.Connect the heater leads to the terminals on the
glass.