battery LAND ROVER DISCOVERY 1999 Workshop Manual

HARNESSES
86-7-12 REPAIRS
Refit
1.Position engine harness around engine.
2.Connect oil pressure switch and camshaft
sensor multiplugs.
3.Fit and tighten bolt securing harness to LH side
of engine.
4.Connect both knock sensor multiplugs.
5.Connect battery cable and solenoid cable to
starter motor.
6.Position starter heat shield and secure with
bolt.
7.Clean exhaust flange mating faces, using a
new gasket align exhaust fit nuts and tighten to
60 Nm (44 lbf.ft).
8.Remove stand(s) and lower vehicle.
9.Position harness into footwell and secure
grommet.
10.Connect ECM multiplugs.
11.Position toe board and secure with trim fixings.
12.Connect engine harness to main harness
multiplug and secure earth lead.
13.Connect EVAP solenoid multiplug.
14.Connect both fuse box multiplugs.
15.Position starter lead to fuse box and secure
screw.
16.Fit fuse box cover.
17.Position battery positive lead to battery and
secure nut.
18.Secure harness to coolant rail.
19.Position alternator cables and tighten terminal
B+ to 18 Nm (13 lbf.ft) and terminal D+ to 5 Nm
(3.7 lbf.ft)
20.Connect coolant temperature sensor multiplug.
21.Connect A/C compressor multiplug.
22.Secure harness clip to rear of LH cylinder head.
23.Connect CKP sensor multiplug.
24.Secure injector harness and connect injector
multiplugs.
25.Connect coil multiplugs.
26.Connect and secure HS
2O sensor multiplug
27.Fit upper inlet manifold.

+ MANIFOLDS AND EXHAUST
SYSTEMS - V8, REPAIRS, Gasket - inlet
manifold - upper - Without Secondary Air
Injection.
28.Connect battery earth lead.
Harness - engine - diesel
$% 86.70.17
Remove
1.Remove engine acoustic cover.
2.Remove battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Battery carrier.
3.Remove engine compartment fuse box cover.
4.Remove bolts securing battery and alternator
leads to fuse box.
5.Remove bolt securing heater plug lead to fuse
box.
6.Disconnect 2 engine harness multiplugs from
fuse box.

HARNESSES
REPAIRS 86-7-13
7.Disconnect 2 engine harness multiplugs from
ECM and main harness.
8.Disconnect multiplug from EGR solenoid.
9.Disconnect multiplug from oil pressure switch. 10.Remove nut and disconnect battery lead from
starter solenoid.
11.Disconnect Lucar from starter solenoid.
12.Disconnect multiplug from CKP sensor.

HARNESSES
86-7-14 REPAIRS
13.Disconnect multiplug from fuel temperature
sensor.
14.Release harness clip from coolant pipe. 15.Disconnect multiplug from MAP sensor.
16.Disconnect 4 glow plug connectors.
17.Release nut securing battery lead to alternator
and disconnect multiplug from alternator.
18.Disconnect injector multiplug.
19.Remove 2 bolts securing harness to front of
cylinder head.
20.Disconnect multiplug from ECT sensor.

HARNESSES
REPAIRS 86-7-15
21.Disconnect multiplugs from A/C compressor,
turbocharger solenoid valve, AAP sensor and
MAF sensor.
22.Release harness clips from coolant hose and
PAS hose.
23.Note the route of the engine harness, release
from underneath of inlet manifold and remove
from engine.
Refit
1.Position harness on engine.
2.Connect multiplugs to A/C compressor,
turbocharger solenoid valve, AAP and MAF
sensors.
3.Position harness clips to coolant and PAS
hoses.
4.Connect multiplug to ECT sensor.
5.Position harness to front of cylinder head and
tighten bolts to 10 Nm (7 lbf.ft).
6.Connect injector multiplug.
7.Connect multiplug and position battery cable to
alternator and tighten nut.
8.Connect multiplug to fuel temperature sensor.
9.Connect multiplug to MAP sensor.
10.Connect glow plugs.
11.Connect CKP sensor multiplug.
12.Connect Lucar to starter solenoid.
13.Connect battery lead to starter solenoid and
tighten nut to 10 Nm (7 lbf.ft).
14.Position harness clip to coolant pipe.
15.Locate harness over bell housing and connect
multiplug to oil pressure switch.
16.Connect 2 multiplugs to EGR solenoids.
17.Connect engine harness multiplug to ECM and
main harness.
18.Connect engine harness multiplugs to fuse
box.
19.Position glow plug lead to fuse box and tighten
bolt to 3.5 Nm (2.6 lbf.ft).
20.Position battery and alternator leads to fuse
box and tighten bolts to 6 Nm (4.4 lbf.ft).
21.Fit engine compartment fuse box cover.
22.Fit battery carrier.
23.Fit engine acoustic cover.
Harness - main
$% 86.70.07
Remove
1.Remove heater assembly.

+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models with
air conditioning.

+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models
without air conditioning.
2.Remove 4 clips securing LH and RH trim
panels to lower 'A' post.
3.Remove both lower 'A' post trim panels.
4.Remove air filter assembly.

+ ENGINE MANAGEMENT SYSTEM -
V8, REPAIRS, Air cleaner assembly.
5.Remove battery tray.
6.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper assembly - front.

HARNESSES
86-7-18 REPAIRS
18.Remove 2 bolts securing battery and starter
lead to fuse box.
19.Release leads from fusebox.
20.Remove 2 multiplugs from fusebox front.
21.Remove 3 bolts securing fusebox to body.
22.Release fuse box and remove 9 multiplugs
from rear of fuse box.
23.Remove fuse box. 24.Disconnect 3 multiplugs from chassis harness.
25.Remove RH front indicator repeater lamp from
wing.
26.Disconnect multiplug from repeater lamp.
27.Remove repeater lamp.
28.Attach draw string to indicator lamp harness.
29.Withdraw harness to fuse box.
30.Remove draw string and secure.

HARNESSES
REPAIRS 86-7-27
94.Disconnect 3 multiplugs from LH rear door
harness.
95.Withdraw harness to interior.
96.Manoeuvre harness over steering column
support bracket.
97.With assistance remove main harness.
Refit
1.With assistance position main harness to body
and manoeuvre over steering column support
bracket.
2.Lay harness in position and secure to floor
clips and retainers.
3.Connect LH and RH rear door multiplugs.
4.Connect CD player multiplug.
5.Position centre console earth headers and
secure with nuts.
6.Fit rear carpet.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - rear.
7.Connect DCU multiplug.
8.Connect Lucar to handbrake switch.
9.Fit and tighten nuts securing harness to
transmission tunnel.
10.Secure harness to pedal box.
11.Position footwell earth header and secure with
nut.
12.Feed RH side of harness into engine bay.
13.Position carpet.
14.Connect wiper motor multiplug, position
mechanism and secure with nuts and bolts.
15.Connect ECM multiplug.
16.Position RH lower 'A' post earth header and
secure with nut, connect cruise control
multiplug.
17.Connect RH front door and RH side body
harness multiplugs. 18.Secure multiplugs to steering column support
bracket and connect brake and clutch pedal
multiplugs.
19.Connect multiplugs to column switch and
passive coil.
20.Position passenger compartment fusebox,
connect multiplugs, fit fusebox to fascia and
secure with nut.
21.Connect ignition switch multiplug to fuse box.
22.With assistance feed LH side of harness into
engine bay.
23.Connect multiplugs to front door harness and
body harness.
24.Position earth headers to LH lower 'A' post and
secure with nuts.
25.Connect multiplugs to ECU pack.
26.Position harness in engine bay.
27.Connect and secure heated front screen
multiplugs.
28.Fit plenum molding.

+ HEATING AND VENTILATION,
REPAIRS, Plenum Air Intake.
29.Connect multiplugs to ABS sensor and fuel
cut-off switch.
30.Using draw string feed harness through inner
wing, remove draw string, connect repeater
lamp multiplug and fit lamp.
31.Connect multiplugs to ABS modulator.
32.Feed harness through to front panel.
33.Position body earth leads and secure with
bolts.
34.Connect washer reservoir multiplugs and
pipes, secure pipes with clips.
35.Secure fog lamp multiplug.
36.Secure earth header behind headlamp.
37.Connect multiplugs to headlamp level motor,
headlamp and side lamp.
38.Fit indicator lamp

+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
39.Connect multiplug to LH horn.
40.Feed harness to ACE accelerometer, connect
multiplug and secure with cable ties.
41.Connect cruise control, ABS sensor and brake
fluid level switch multiplugs.
42.Connect engine harness multiplug and feed
harness along RH wing to fuse box.
43.Using draw string pull harness through inner
wing, remove draw string, connect repeater
lamp multiplug and fit lamp.
44.Connect chassis harness multiplugs.
45.Position engine bay fuse box and connect
multiplugs, fit fuse box and secure with screws.
46.Connect multiplugs to front of fuse box.
47.Position battery and starter cables and secure
with screws.
48.Fit fuse box cover.
49.Position earth lead and secure with nut.

HARNESSES
86-7-28 REPAIRS
50.Feed harness through to front panel.
51.Secure fog lamp multiplug.
52.Connect headlamp level motor, headlamp and
side lamp multiplugs.
53.Fit indicator lamp.

+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
54.Secure harness to RH front panel.
55.Connect cooling fan and horn multiplug.
56.Secure harness to lower support rail.
57.Connect receiver drier and air temperature
sensor multiplugs.
58.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper assembly - front.
59.Fit battery tray.
60.Fit air filter assembly.

+ ENGINE MANAGEMENT SYSTEM -
V8, REPAIRS, Air cleaner assembly.
61.Position both lower 'A' post trims and secure
with studs.
62.Fit heater assembly.

+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models with
air conditioning.

+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models
without air conditioning.
Harness - main - DVD unit
$% 86.70.25
Remove
1.Remove battery cover and disconnect the
battery earth lead.
2.Remove CD switch box.

+ IN CAR ENTERTAINMENT,
REPAIRS, Switch box - CD/DVD player.
3.Remove DVD player unit.

+ IN CAR ENTERTAINMENT,
REPAIRS, DVD screen/player unit.
4.Release screw covers, remove 4 screws and
remove front and rear grab handles from
drivers side.

HARNESSES
REPAIRS 86-7-31
17.Disconnect DVD main harness multiplug from
vehicle fuse box link harness.
18.Remove DVD main harness from above
headlining and from fascia.
Refit
1.Fit DVD main harness to fascia and above
headlining.
2.Connect DVD main harness multiplug to
vehicle fuse box link harness.
3.Secure harness behind clamps at 'A' post and
multiplug to DVD unit mounting bracket.
4.Fit upper finisher to 'B' post.
5.Fit 'A' post lower finisher and secure with
fixings.
6.Fit seals to front and rear door apertures.
7.Fit screws to secure stowage pocket.
8.Position sun visor and connect multiplug.
9.Fit sun visor and secure with screws.
10.Fit finisher securing clips to 'A' post.
11.Position 'A' post upper finisher and connect
tweeter multiplug.
12.Fit 'A' post upper finisher.
13.Fit grab handles, tighten screws and fit screw
covers.
14.Fit DVD player unit.

+ IN CAR ENTERTAINMENT,
REPAIRS, DVD screen/player unit.
15.Fit CD switch box.

+ IN CAR ENTERTAINMENT,
REPAIRS, Switch box - CD/DVD player.
16.Connect battery earth lead, fit and secure
battery cover.

HARNESSES
86-7-32 REPAIRS
Harness - link - CD/DVD switch box
$% 86.70.26
Remove
1.Remove battery cover and disconnect the
battery earth lead.
2.Remove centre console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - centre - automatic
models.
3.Remove 3 fasteners and release drivers side
lower closing panel.
4.Release diagnostic socket and remove closing
panel.
5.Rotate turnbuckles and lower fuse box access
panel.6.Disconnect 2 CD switch box link harness
multiplugs from vehicle main harness.
7.Disconnect link harness multiplug from CD
switch box.
8.Remove 3 cable ties securing CD switch box
link harness to fascia support bracket and
remove harness.
Refit
1.Fit CD switch box link harness and connect
multiplugs to vehicle main harness.
2.Connect link harness multiplug to CD switch
box.
3.Align CD switch box link harness to fascia
support bracket and secure with cable ties.
4.Close and secure fuse box access panel.
5.Position fascia closing panel and fit diagnostic
socket.
6.Fit closing panel and secure with fasteners.
7.Fit centre console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - centre - automatic
models.
8.Connect battery earth lead, fit and secure
battery cover.
M86 6027

NAVIGATION SYSTEM
87-4 DESCRIPTION AND OPERATION

Inputs and Outputs
In addition to the vehicle sensor and the antenna inputs, the navigation computer also receives the following:
lA permanent battery feed from the passenger compartment fusebox, to power the navigation function.
lAn ignition switched battery feed from the passenger compartment fusebox, to power the navigation, radio and
CD functions when the ignition switch is in positions I and II.
lAn illumination power feed for switch illumination and LCD backlighting when the exterior lights are on.
Navigation computer outputs consist of those for the ICE system speakers and to the auxiliary CD autochanger, where
fitted.
Security Code
The navigation computer is programmed with a five digit security code selected from numbers 1 to 7. If the battery or
the navigation computer are disconnected, the code is requested on the LCD the first time the navigation computer
is switched on after reconnection; this also occurs if a different removable panel is fitted.
The code is entered using the appropriate multifunction buttons. The navigation computer automatically starts to
operate when the fifth digit of the correct code is entered. If an incorrect code is entered, CODE is displayed on the
LCD to prompt another entry attempt. If an incorrect code is entered three times in succession, WAIT is displayed on
the LCD and the unit is disabled for approximately 60 minutes. If the navigation computer is switched off, the
remaining disabled time will resume when the power is restored.
Automatic Volume Control (AVC)
The AVC feature automatically increases and decreases the audio volume with increases and decreases of vehicle
road speed. The AVC feature, also known as the GAL setting, uses the vehicle speed signal from the ABS ECU and
can be turned off or adjusted to start at a different vehicle speed. The GAL setting is accessed through the User Menu
and can be set to between 0 and +15, where 0 is off and +1 to +15 progressively increase the vehicle speed at which
AVC starts to operate.