remove seats LAND ROVER DISCOVERY 2002 Owner's Manual
[x] Cancel search | Manufacturer: LAND ROVER, Model Year: 2002, Model line: DISCOVERY, Model: LAND ROVER DISCOVERY 2002Pages: 1672, PDF Size: 46.1 MB
Page 1108 of 1672

RESTRAINT SYSTEMS
REPAIRS 75-13
REPAIRS
Seat belt - front
$% 76.73.13
Remove
1.Remove 'B' post lower trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
2.Remove bolt securing seat belt to front seat.
3.Remove bolt securing seat belt reel to 'B' post.
4.Remove seat belt upper anchorage nut.
5.Remove seat belt.
Refit
1.Fit seat belt upper anchorage and tighten nut to
32 Nm (24 lbf.ft).
2.Fit seat belt reel to 'B' post and tighten bolt to 50
Nm (37 lbf.ft).
3.Fit seat belt to front seat and tighten bolt to 32
Nm (24 lbf.ft).
4.Fit 'B' post lower trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
Seat belt - rear - centre
$% 76.73.20
Remove
1.Carefully pull front carpet away from rear seat
base to gain access to front mounting brackets
of RH rear seats.
2.Remove 2 Torx bolts securing front mounting
brackets of RH rear seats to floor.
3.Recline and fold RH rear seats.
4.Remove 2 Torx bolts securing rear mounting
brackets of RH rear seats to floor.
5.Remove RH rear seats.
Page 1109 of 1672

RESTRAINT SYSTEMS
75-14 REPAIRS
6.Remove 11 clips securing seat back finisher to
RH rear seats.
7.Remove seat back finisher.
8.Remove 15 clips securing seat base finisher to
RH rear seats.
9.Remove seat base finisher. 10.Remove bolt securing seat belt lower
anchorage to frame of RH rear seats.
11.Remove 2 screws securing guide cover to RH
rear seats
12.Remove guide cover.
13.Remove bolt securing seat belt reel to frame of
RH rear seats.
14.Remove seat belt.
Refit
1.Fit seat belt reel and tighten bolt to 32 Nm (24
lbf.ft).
2.Position seat belt through guide on top of RH
rear seats.
3.Fit seat belt lower anchorage to frame of seats
and tighten bolt to 32 Nm (24 lbf.ft).
4.Position guide cover to RH rear seats and
secure with screws.
5.Position seat base finisher to RH rear seats and
secure with clips.
6.Position seat back finisher to RH rear seats and
secure with clips.
7.Position RH rear seats and secure rear
mounting brackets to floor with Torx bolts
tightened to 45 Nm (33 lbf.ft).
8.Put RH rear seats in upright position and
secure front mounting brackets to floor with
Torx bolts tightened to 45 Nm (33 lbf.ft).
9.Position front carpet.
Page 1113 of 1672

RESTRAINT SYSTEMS
75-18 REPAIRS
Pre-tensioner - front seat belt
$% 76.73.30
WARNING: It is imperative that before any work
is undertaken on the SRS system the appropriate
information is read thoroughly.
WARNING: Always disconnect both battery leads
before beginning work on the SRS system.
Disconnect the negative battery lead first. Never
reverse connect the battery.
Remove
1.Remove the key from the starter switch.
Disconnect both battery leads, negative lead
first. Wait ten minutes before starting work.
2.Remove front seat.
+ SEATS, REPAIRS, Seat - front.
3.Release cable tie securing pre-tensioner
harness to seat.
4.Remove Torx screw securing pre-tensioner to
seat.
5.Remove pre-tensioner.
WARNING: Store the airbag module or seat
belt pre-tensioner in a designated storage
area. If there is no designated storage area
available, store in the locked luggage
compartment/loadspace of the vehicle and
inform the workshop supervisor.
Refit
1.Fit pre-tensioner to seat and tighten Torx bolt to
32 Nm (24 lbf.ft).
2.Secure harness to seat with new cable tie.
3.Fit front seat.
+ SEATS, REPAIRS, Seat - front.
4.Connect battery leads, earth lead last.
Airbag module - drivers
$% 76.74.01
WARNING: It is imperative that before any work
is undertaken on the SRS system the appropriate
information is read thoroughly.
WARNING: Always disconnect both battery leads
before beginning work on the SRS system.
Disconnect the negative battery lead first. Never
reverse connect the battery.
Remove
1.Remove the key from the starter switch.
Disconnect both battery leads, negative lead
first. Wait ten minutes before starting work.
2.Remove 2 Torx bolts securing airbag module to
steering wheel.
3.Release airbag module from steering wheel.
CAUTION: Do not allow the airbag module
to hang by the airbag harness.
4.Disconnect multiplug from airbag module.
Page 1154 of 1672

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-1
INTERIOR TRIM COMPONENTS REPAIRS
Trim casing - tail door speaker
$% 76.13.11
Remove
1.Remove 6 screws securing grille to speaker
trim casing.
2.Remove grille.
3.Remove 4 screws securing trim casing to
speaker assembly.
4.Remove trim casing.
Refit
1.Fit trim casing to speaker assembly and secure
with screws.
2.Fit grille to trim casing and secure with screws.
Trim casing - side - loadspace
$% 76.13.12
Remove
1. Models with third row seats: Remove third
row seat.
+ SEATS, REPAIRS, Seat - third row.
2. For LH trim casing: Remove accessory
socket.
+ LIGHTING, REPAIRS, Socket -
accessory.
3.Remove 'D' post trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
4.Remove screw securing trim cap to trim casing.
5.Release trim cap from trim casing.
6. Models with ICE headphone control panels:
Disconnect multiplug from headphone control
panel and remove trim cap.
7.Partially remove rear door aperture seal.
8.Remove 2 trim clips securing trim casing to
body.
9.Remove access panel.
10.Remove trim clip securing trim casing to lower
'D' post.
Page 1155 of 1672

INTERIOR TRIM COMPONENTS
76-3-2 REPAIRS
11. Models without third row seats: Remove trim
clip from bottom rear corner of trim casing.
12.Release trim casing to gain access to rear seat
belt reel.
13.Remove bolt securing rear seat belt reel to
body.
14.Remove trim casing.
Refit
1.Position trim casing.
2.Fit rear seat belt reel to body and tighten bolt to
50 Nm (37 lbf.ft).
3. Models without third row seats: Fit trim clip
securing bottom rear corner of trim casing.
4.Fit trim clip securing trim casing to lower 'D'
post.
5.Fit access panel to trim casing.
6.Fit trim clips securing trim casing to body.
7.Fit rear door aperture seal.
8. Models with ICE headphone control panels:
Position trim cap and connect multiplug to
headphone control panel.
9.Fit trim cap to trim casing and secure with
screw.
10.Fit 'D' post trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
11.Fit accessory socket.
+ LIGHTING, REPAIRS, Socket -
accessory.
12. Models with third row seats: Fit third row
seat.
+ SEATS, REPAIRS, Seat - third row.
Trim casing - upper - 'B' post
$% 76.13.28
Remove
1.Release front door aperture seal from 'B' post.
2.Release rear door aperture seal from 'B' post.
3.Remove cap from front seat belt lower
anchorage bolt.
4.Remove front seat belt lower anchorage bolt.
5.Feed seat belt through trim casing.
6.Remove trim casing.
7.Remove sound insulation from trim casing.
Refit
1.Fit sound insulation to trim casing.
2.Feed front seat belt through trim casing.
3.Fit front seat belt lower anchorage and tighten
bolt to 32 Nm (24 lbf.ft).
4.Fit cap to front seat belt lower anchorage bolt.
5.Fit trim casing to 'B' post.
6.Fit front door aperture seal to 'B' post.
7.Fit rear door aperture seal to 'B' post.
Page 1156 of 1672

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-3
Trim casing - lower - 'B' post
$% 76.13.29
Remove
1.Release front door aperture seal from 'B' post.
2.Release rear door aperture seal from 'B' post.
3.Move 'B' post upper trim casing aside.
4.Release 3 clips securing lower trim casing to
'B' post.
5.Remove lower trim casing.
Refit
1.Fit lower trim casing to 'B' post and secure with
clips.
2.Position 'B' post upper trim casing to 'B' post.
3.Fit front door aperture seal to 'B' post.
4.Fit rear door aperture seal to 'B' post.
Trim casing - 'D' post
$% 76.13.73
Remove
1.Fold rear seat forward.
2.Remove tail door aperture upper trim casing.
3.Release caps from end of grab handle.
4.Remove 2 bolts securing grab handle to body.
5.Remove grab handle and collect two spacers.
6.Remove 8 trim clips securing trim casing to
body.
7. Models with third row seats:
aRemove third row seat belt escutcheon.
bRemove cap from lower anchorage of third
row seat belt.
cRemove lower anchorage bolt.
Page 1157 of 1672

INTERIOR TRIM COMPONENTS
76-3-4 REPAIRS
8. Models with volumetric alarm:
aRelease volumetric sensor from trim casing.
bDisconnect multiplug from volumetric
sensor.
cRemove volumetric sensor.
9.Remove rear seat belt blanking plate.
10.Release 2 clips securing trim casing to body.
11.Remove trim casing.
Refit
1.Fit trim casing and secure with clips.
2.Fit rear seat belt blanking plate.
3. Models with volumetric alarm:
aPosition volumetric sensor to trim casing
and connect multiplug.
bFit volumetric sensor to trim casing.
4. Models with third row seats:
aFit lower anchorage of third row seat belt
and tighten bolt to 32 Nm (24 lbf.ft).
bFit cap to lower anchorage bolt.
cFit third row seat belt escutcheon to trim
casing.
5.Fit trim clips securing trim casing to body.
6.Position grab handle and spacers to trim
casing.
7.Fit and tighten bolts securing grab handle to
body to 3 Nm (2.2 lbf.ft).
8.Close caps on ends of grab handle.
9.Fit tail door aperture upper trim casing.
10.Reposition rear seat.
Console - centre - automatic models
$% 76.25.01
Remove
1.Select position 'D', remove gear selector knob
and collect spacer.
2. Models from 03MY:Remove both centre
console cup holders.
3.Release selector panel, disconnect multiplug
and remove panel .
4.Release clips securing transfer box lever gaiter
to centre console and remove knob and gaiter.
Page 1171 of 1672

INTERIOR TRIM COMPONENTS
76-3-18 REPAIRS
Refit
1.With assistance position carpet.
2.Secure main body harness to transmission
tunnel with nuts.
3.Position front carpet retainers and secure to
floor with screws.
4.Fit finishers to front carpet retainers
5.Fit both lower 'A' post trim panels.
6.Fit centre console.
lFor models with manual gearbox:
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - centre - manual
models.
lFor models with automatic gearbox:
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - centre - automatic
models.
7. Models with premium ICE: Fit CD
autochanger.
+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
8. Models with premium ICE: Fit power
amplifier.
+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
Carpet - rear
$% 76.49.03
Remove
1. Models with premium ICE: Remove power
amplifier.
+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
2.Remove RH front seat.
+ SEATS, REPAIRS, Seat - front.
3.Remove both 'B' post lower trim panels.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
4.Remove finishers from front and rear carpet
retainers.
5.Remove 12 screws securing front and rear
carpet retainers to floor.
6.Remove front and rear carpet retainers.
Page 1172 of 1672

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-19
7.Remove 4 screws securing trim panel to rear of
centre console.
8.Remove trim panel.
9.Position harnesses clear of rear carpet.
10.Remove rear carpet.
Refit
1.Position new rear carpet.
2.Fit front and rear carpet retainers to floor and
secure with screws.
3.Fit finishers to front and rear carpet retainers
4.Position trim panel to rear of centre console
and secure with screws.
5.Fit lower 'B' post trim panels.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
6.Fit RH front seat to floor.
+ SEATS, REPAIRS, Seat - front.
7. Models with premium ICE: Fit power
amplifier.
+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
Carpet - loadspace
$% 76.49.04
Remove
1.Remove both rear seat belt lower fixings.
2. Models with third row seats: Remove both
third row seats.
+ SEATS, REPAIRS, Seat - third row.
3.Remove both loadspace side trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
4. Models with third row seats: Remove 4
screws and remove both seat lower mounting
escutcheons.
5.Recline rear seats fully forward.
6.Remove finisher from loadspace carpet
retainer.
7.Remove 6 screws securing loadspace carpet
retainer to floor and remove retainer.
8.Remove loadspace carpet.
Refit
1.Position loadspace carpet to floor.
2.Position loadspace carpet retainer to floor and
secure with screws.
3.Fit finisher to loadspace carpet retainer
4.Return rear seats to their normal position.
5. Models with third row seats: Position both
third row seats lower mounting escutcheons to
floor and secure with screws.
6.Fit both loadspace side trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
7. Models with third row seats: Fit both third row
seats.
+ SEATS, REPAIRS, Seat - third row.
8.Position both rear seat belt lower mountings
and secure with bolts tightened to 32 Nm (24
lbf.ft).
Page 1179 of 1672

SCREENS
76-4-2 REPAIRS
Windscreen
$% 76.81.01
Introduction
The following equipment is required:
lCutting wire and handles.
lKent cutting knife.
lGlazing knife.
lWindscreen repair kit.
lSealant applicator gun.
lSuction cups.
lA felt covered table or stand to support glass.
WARNING: Wear protective gloves when
handling glass, solvents and primers.
WARNING: Wear suitable eye protection when
removing and refitting glass.
WARNING: If glass has splintered, protect eyes
and operate demister blower to remove glass
from heater ducts. Use a vacuum cleaner to
remove glass from fascia, carpet and seats.
Remove
1.Remove air intake plenum.
+ HEATING AND VENTILATION,
REPAIRS, Plenum Air Intake.
2.If fitted, disconnect screen heater multiplugs.
3.Remove top corner trim finishers from body.
4.Remove windscreen top finisher and discard.
5.Release interior mirror from slug and tie aside.
6.Fit protection to exterior body work adjacent to
screen.
7.Cover body panels adjacent to glass.
8.Cover heater ducts with masking tape.
9.Cover interior of vehicle with protective sheet.