seats LAND ROVER DISCOVERY 2002 Repair Manual

SEATS
76-5-10 DESCRIPTION AND OPERATION
Heated seat block diagram (electric
seats)
1Passenger compartment fuse box
2Left seat heater switch
3Left seat heater module
4Left seat cushion heater element
5Left seat squab heater element
6Right seat heater switch
7Right seat heater module
8Right seat cushion heater element
9Right seat squab heater element

SEATS
DESCRIPTION AND OPERATION 76-5-11
Description - heated seats
Heated seats
The heated seat system is available on both manual seats and electric seats. The electrical sub-system consists of
the following components:
lSeat heater switches.
lSeat heater elements.
lTemperature control unit (if electric seats are fitted).
lTemperature sensor (if electric seats are fitted).
lThermostat (if manual seats are fitted).
Seat heater switches
The seat heater switches supply an ignition feed to either the temperature control unit (vehicles with electric seats) or
directly to the seat heater elements (vehicles with manual seats). When a seat heater switch is operated, current flows
to the seat heater elements causing them to heat the seat.
The ignition feed comes from fuse 15 in the passenger compartment fuse box.
Seat heater elements
The seat heater elements are located in the seat cushion and squab. The cushion and squab heater elements are
wired in series. Total power consumption at 13.5 volts is approximately 115 Watts.
The cushion heater element has an input feed from the temperature control unit or heater switch and an output to the
squab heater element, which outputs to earth.

SEATS
76-5-12 DESCRIPTION AND OPERATION
Temperature control unit
The temperature control unit is only fitted to vehicles with electric seats. Feed back of the seat temperature is via a
Negative Temperature Coefficient (NTC) sensor within the seat cushion. Resistance of this sensor changes with the
temperature of the seat cushion allowing the temperature control unit to lower or raise the voltage to the seat heater
elements to raise or lower their temperature.
An ignition feed is supplied via the seat heater switch. The temperature sensor supplies an input. Output is a supply
to the cushion heater element and an earth.
Thermostat
On vehicles with non electric seats, the temperature is controlled by a thermostat located in the seat cushion. The
thermostat interrupts the power supply when it reaches a pre-determined temperature.

SEATS
DESCRIPTION AND OPERATION 76-5-13
Operation - heated seats
When the seat heater switch is operated, power is supplied to the heater elements in the seat, causing the seat to
heat up. On vehicles fitted with non electric seats, the thermostat switches the power supply to the heater elements
on and off. On vehicles fitted with electric seats, the temperature control unit senses seat temperature via the sensor
in the cushion and regulates voltage to the seat heater elements to maintain a constant temperature.
On both electric and non electric seats, the heater elements increase and then maintain the seat at a temperature
between 26 and 36
°C (79 and 97 °F).

SEATS
76-5-14 DESCRIPTION AND OPERATION

SEATS
REPAIRS 76-5-15
REPAIRS
Seat - front
$% 78.10.43.99
Remove
1.Disconnect battery earth lead.
2.Remove 3 screws and 1 trim clip securing
lower trim casing to seat.
3.Remove lower trim casing.
4.Remove cap from front seat belt lower
anchorage bolt.
5.Remove front seat belt lower anchorage bolt. 6.Remove 4 Torx bolts and nut securing front
seat to floor.
7.Lean seat forward to gain access to multiplugs.

SEATS
76-5-16 REPAIRS
8.Release pretensioner multiplug from seat
frame and disconnect.
9. Electrically operated seats: Disconnect 2
seat motor multiplugs.
10.Remove front seat.
Refit
1.Fit front seat in vehicle.
2. Electrically operated seats: Connect seat
motor multiplugs.
3.Connect pretensioner multiplug and secure to
seat frame.
4.Fit Torx bolts and nut securing front seat to floor
and tighten to 45 Nm (33 lbf.ft).
5.Fit front seat belt lower anchorage bolt to front
seat and tighten to 32 Nm (24 lbf.ft).
6.Fit cap to lower anchorage bolt.
7.Fit lower trim casing to seat and secure with
screws and trim clip.
8.Connect battery earth lead.
Seat - third row
$% 78.10.45
Remove
1.Manufacture a spring retainer bracket to the
dimensions given above.
2.Position third row seat in deployed position.
3.Remove the cup holder (where applicable).

SEATS
REPAIRS 76-5-17
4.Remove saddle bracket cover from lower rear
quarter to allow access to third row seat
securing bolts and nuts.
5.Remove top 2 bolts securing seat to lower rear
quarter panel.
6.Position the locally manufactured retainer
bracket across the seat mounting. Ensure that
the lugs on the end of the retainer fit below the
seat mounting bar, then partially fold the seat
so that the retainer bracket is held in position.
7.Remove lower 2 nuts securing seat to lower
rear quarter panel. The action of the spring will
now hold the retainer bracket in place.
8.Remove seat.Refit
1.Ensuring that the retainer bracket is in position
on the spring, position third row seat to its
mounting studs.
2.Fit nuts securing third row seat to lower rear
quarter panel and tighten to 22 Nm (16 lbf.ft).
3.Remove the retainer bracket, fit bolts securing
third row seat to lower rear quarter panel and
tighten to 22 Nm (16 lbf.ft).
4.Fit saddle bracket cover to third row seat
securing bolts, fit the cup holder (where
applicable) and stow the seat.

SEATS
76-5-18 REPAIRS
Seat - rear
$% 78.10.48.99
This procedure is applicable to both rear seats.
Remove
1.Carefully pull carpet away from the rear seat
base to gain access to mounting brackets.
2.Remove 2 Torx bolts securing front of mounting
brackets to floor.
3.Fold rear seats fully forward.
4.Remove the 2 Torx bolts securing rear of
mounting brackets to floor.
5.Remove rear seat.
Refit
1.Position rear seat to floor in the fully folded
position. Fit Torx screws to rear of mounting
brackets and tighten to 45 Nm (33 lbf.ft).
2.Position rear seat in upright position. Fit Torx
bolts to front of mounting brackets and tighten
to 45 Nm (33 lbf.ft).
3.Position front carpet.
Cover - cushion - front seat
$% 78.30.01/81
Remove
1.Remove front seat.

+ SEATS, REPAIRS, Seat - front.
2.Place seat on a suitable work bench.
3.Remove 2 screws securing outer edge trim
casing to seat frame.
4.Remove trim casing.
5.Release inner edge trim casing from seat
frame.
6.Remove trim casing.
7.Position seat upside down on table.
8.Release clip securing front edge of cushion
cover to seat frame.
9.Release clips securing side edges of cushion
cover to seat frame.

SEATS
REPAIRS 76-5-19
10.Release clip securing lower edge of squab
cover to seat frame.
11.Remove 2 end clips securing rear edge of
cushion cover to seat frame.
12.Release main central clip securing rear edge of
cushion cover to seat frame.
13. Models with seat heaters: Disconnect seat
heater multiplug.
14.Release bonded rear edge of cushion from
seat frame.
15.Remove seat cushion and cover assembly.
16.Release outer edges of cover from cushion to
gain access to hog rings.
17.Remove 12 hog rings securing cover to
cushion.
18.Remove cover. Refit
1.Fit cover to cushion.
2.Fit and clamp hog rings securing cover to
cushion.
3.Fit outer edges of cover over cushion.
4.Fit cushion and cover assembly to seat frame.
5. Models with seat heaters: Connect seat
heater multiplug.
6.Secure rear edge of cushion cover with clip.
7.Fit end clips over rear edge of cushion cover.
8.Secure lower edge of squab cover to seat
frame.
9.Secure edges of cushion cover with clips.
10.Secure front edge of cushion cover with clip.
11.Position seat correct way up on work bench.
12.Secure inner edge trim casing to seat frame.
13.Fit outer edge trim casing to seat frame and
secure with screws.
14.Fit front seat.

+ SEATS, REPAIRS, Seat - front.