cooling LAND ROVER FREELANDER 2001 User Guide

GENERAL DATA
04-33
Heating and Ventilation
Air Conditioning
PTC heater - Td4 engine - if fitted
⇒ Make/Type Catem, 900 Watt output, 12 volt supply, located in Hevac unit
FBH - Td4 engine - if fitted
⇒ Make/Type Webasto Thermotop C, self-regulating, 5 kW output
System CFC free, sealed, closed-loop system
Refrigerant HFC - R134a
Refrigerant charge quantity:
All models except LHD KV6
LHD KV6 models540 ± 25 grammes
430 ± 25 grammes
Compressor, up to 04MY (some very early 04MY
vehicles may be fitted with this type of compressor):
⇒ Type Denso - variable displacement, 7-cylinder swash plate unit
⇒ High Pressure Blow-off valve 35.3 bar (3.53 MPa, 512 lbf/in
2)
⇒ Displacement (Min.) 5%
⇒ Displacement (Max.) 95%
Compressor, 04MY onwards
⇒ Type Sanden PXV16 - variable displacement, 7-cylinder swash plate unit
⇒ High Pressure Blow-off valve 35.3 bar (3.53 MPa, 512 lbf/in
2)
⇒ Displacement (Min.) 3%
⇒ Displacement (Max.) 100%
Lubricating oil Nippon Denso ND-8
Evaporator thermostat:
⇒ Opens
⇒ Closes+2 °C (+36 °F)
-4 °C (+25 °F)
Condenser fan control PWM signal from ECM to cooling fan control unit
Refrigerant Pressure Sensor
Low pressure limit:
⇒ A/C on (pressure rising) 2.25 ± 0.2 bar (32.6 ± 2.9 lbf/in
2)
⇒ A/C off (pressure falling) 1.96 ± 0.2 bar (28.4 ± 2.9 lbf/in
2)
High pressure limit:
⇒ A/C off (pressure rising) 31.4 ± 2.0 bar (455.3 ± 29 lbf/in
2)
⇒ A/C on (pressure falling) 25.5 ± 2.0 bar (369.8 ± 29 lbf/in
2)

TORQUE WRENCH SETTINGS
06-14
Cooling System – Td4
Cooling System – K1.8
Cooling System – KV6
†Tighten in sequence.
+ Apply sealant, Part No. STC 50552 to threads
TORQUE DESCRIPTION METRIC IMPERIAL
Coolant hose adaptor to cylinder head bolts 8 Nm 6 lbf.ft
Coolant rail (lower) to sump bolts 10 Nm 7.5 lbf.ft
Coolant rail to cylinder head bolt 20 Nm 15 lbf.ft
Coolant rail to exhaust manifold bolt 20 Nm 15 lbf.ft
Coolant pump to cylinder block bolts 10 Nm 7.5 lbf.ft
Fan and motor assembly to fan cowl bolts 5 Nm 4 lbf.ft
Fan cowl to radiator bolts 5 Nm 4 lbf.ft
Fuel cooler to mounting nuts 10 Nm 7.5 lbf.ft
Fuel rail to coolant rail bolt 10 Nm 7.5 lbf.ft
Heatshield to coolant rail Allen screws 8 Nm 6 lbf.ft
Thermostat housing to coolant pump bolts 8 Nm 6 lbf.ft
Upper coolant rail to thermostat housing bolt 8 Nm 6 lbf.ft
TORQUE DESCRIPTION METRIC IMPERIAL
Condenser to radiator bolts 3 Nm 2.2 lbf.ft
Cooling fan control unit mounting bolt 5 Nm 4 lbf.ft
Cooling fan cowl to radiator 5 Nm 4 lbf.ft
Cooling fan and motor assembly to cowl bolts 5 Nm 4 lbf.ft
TORQUE DESCRIPTION METRIC IMPERIAL
Coolant pump to cylinder block bolts
†9 Nm 6.5 lbf.ft
Cooling fan and motor assembly to fan cowl bolts 5 Nm 3.7 lbf.ft
Cooling fan cowl to radiator bolts 5 Nm 3.7 lbf.ft
Cylinder block drain plug
+20 Nm 15 lbf.ft
Injector protection cover to RH fuel rail and inlet manifold bolts 9 Nm 6.5 lbf.ft
Radiator baffle bolts 5 Nm 3.7 lbf.ft
Thermostat housing flange / coolant elbow bolt 18 Nm 13 lbf.ft

TORQUE WRENCH SETTINGS
06-22
Automatic Gearbox – Jatco
†Tighten in sequence.
+ Apply sealant, Part No. STC 4600 to threads
TORQUE DESCRIPTION METRIC IMPERIAL
Air blast cooler assembly to chassis bolts:
⇒ Lower10 Nm 7.5 lbf.ft
⇒ Upper5 Nm 3.5 lbf.ft
Air blast cooler fan cowl to matrix bolts 5 Nm 3.5 lbf.ft
Air blast cooler fan motor to cowl bolts 5 Nm 3.5 lbf.ft
Air blast cooler multiplug mounting bracket nut 10 Nm 7.5 lbf.ft
Air blast cooler pipe union nuts 25 Nm 18 lbf.ft
Crankshaft Position (CKP) Sensor 9 Nm 7 lbf.ft
Closing panel to gearbox panel bolt 10 Nm 7.5 lbf.ft
Drive plate to converter bolts 45 Nm 33 lbf.ft
Earth lead to gearbox housing bolt 25 Nm 18 lbf.ft
Fluid cooler to mounting bracket bolts (KV6) 25 Nm 18 lbf.ft
Fluid cooler mounting bracket bolts (KV6):
⇒ M825 Nm 18 lbf.ft
⇒ M1285 Nm 63 lbf.ft
Fluid cooler mounting bolts (Td4):
⇒ 2 off45 Nm 33 lbf.ft
⇒ 1 off25 Nm 18 lbf.ft
Fluid cooler hoses to gearbox 18 Nm 13 lbf.ft
Fluid cooler hose unions 18 Nm 13 lbf.ft
Fluid pan bolts
† +7 Nm 5 lbf.ft
Gearbox closing plate bolt (Td4) 10 Nm 7.5 lbf.ft
Gearbox drain plug 45 Nm 33 lbf.ft
Gearbox level plug 14 Nm 10 lbf.ft
Gearbox housing to sump 85 Nm 63 lbf.ft
Gearbox to engine bolts 85 Nm 63 lbf.ft
Gearbox mounting bracket bolts 85 Nm 63 lbf.ft
Gearbox mounting through bolt 100 Nm 74 lbf.ft
Inhibitor switch bolts 3 Nm 2.2 lbf.ft
IRD cooling hose retainer bolt (KV6) 25 Nm 18 lbf.ft
IRD support bracket mounting bolts
† (KV6) 50 Nm 37 lbf.ft
IRD support bracket to engine front mounting bracket bolts
† (KV6) 50 Nm 37 lbf.ft
IRD support bracket to sump bolts
† (KV6) 45 Nm 33 lbf.ft
IRD to gearbox bolts (KV6) 80 Nm 59 lbf.ft
Manifold heatshield to IRD support bracket (KV6):
⇒ Bolts9 Nm 7 lbf.ft
⇒ Nut45 Nm 33 lbf.ft
Manifold heatshield to IRD pinion housing nut (KV6) 25 Nm 18 lbf.ft
Selector housing nuts 10 Nm 7.5 lbf.ft
Selector cable trunnion nut 6 Nm 4.5 lbf.ft
Selector lever to gearbox selector shaft nut 25 Nm 18 lbf.ft
Starter motor to gearbox bolts 45 Nm 33 lbf.ft
Torque converter access plate bolts 9 Nm 7 lbf.ft

CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS
09-1
CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS
Capacities
The following capacities are only an approximation of
the amount of fluid required to fill the respective
system.
Capacities – UK/ROW
† An extra 420 cc (0.73 imp pt) is required for
vehicles with an air blast fluid cooler fitted.
* Refill capacity is approx. 0.7 litre (1.125 imp. pt)
less than the from dry figures.
Capacities – NAS
Component / system Capacity
Fuel tank:
Td4 Model
K1.8 and KV6 Models
⇒ Up to 03 Model Year
⇒ From 03 Model Year
KV6 Model
⇒ Up to 03 Model Year
⇒ From 03 Model Year59 litres (13 gallons)
59 litres (13 gallons)
64 litres (14.3 gallons)
59 litres (13 gallons)
64 litres (14.3 gallons)
Engine - Td4 (including oil cooler and oil filter):
⇒ Refill 6.8 litres (12 imp. pts)
⇒ Fill from dry 7.3 litres (12.9 imp. pts)
Engine - K1.8 (including filter):
⇒ Refill 4.5 litres (7.9 imp. pts)
⇒ Fill from dry 4.8 litres (8.4 imp. pts)
Engine - KV6 (including oil cooler and filter):
⇒ Refill 5.2 litres (9.125 imp. pts)
⇒ Fill from dry 6.0 litres (10.625 imp. pts)
Manual gearbox - PG1:
⇒ Refill 2.0 litres (3.5 imp. pts)
⇒ From dry 2.2 litres (3.9 imp. pts)
Manual gearbox - Getrag:
⇒ Refill 1.6 litres (2.875 imp. pts)
⇒ From dry 1.67 litres (3 imp. pts)
Automatic gearbox - JATCO:
⇒ Refill 4.0 litres (7 imp. pts)
⇒ From dry
†8.5 litres (15 imp. pts)
Intermediate Reduction
Drive1.1 litres (2 imp. pts)
Rear differential:
⇒ Maximum 830 ml (29.2 imp. fl. oz.)
⇒ Minimum 750 ml (26.4 imp. fl. oz.)
Power steering reservoir 335 cm
3
Cooling system - Td4 Engine – Fill from dry (with
reservoir)*:
⇒ Automatic - Up to 03
Model Year
⇒ Automatic - From 03
Model Year7.25 litres (12.8 imp. pts)
7.35 litres (13 imp. pts)
⇒ Manual 7.25 litres (12.8 imp. pts)
Cooling system - K1.8 Engine:
⇒ Fill from dry (with
reservoir)*5.8 litres (10.25 imp. pts)
Cooling system - KV6 Engine:
⇒ Fill from dry (with
reservoir)*7.8 litres (13.75 imp. pts)
Reservoir tank:
⇒ Maximum fill 0.44 litres (0.75 imp. pts)
⇒ Expansion tank volume 1.2 litres (2.125 imp. pts)
⇒ Gross expansion
capacity0.72 litres (1.27 imp. pts)
Windscreen washer
reservoir 4.0 litres (7 imp. pints)
Component / system Capacity
Fuel tank:
⇒ Up to 02.5 Model Year
⇒ From 02.5 Model Year15.6 US gallons
17.2 US gallons
Engine - KV6 (including oil cooler and filter):
⇒ Engine oil and filter
change11 US pts
⇒ Fill from dry 12.7 US pts
Automatic gearbox - JATCO:
⇒ Refill 8.5 US pts
⇒ From dry 18.2 US pts
Intermediate Reduction
Drive2.3 US pts
Rear differential:
⇒ Maximum
⇒ Minimum28.1 US fl. oz.
25.4 US fl. oz.
Power steering reservoir 335 cm
3
Cooling system - KV6 Engine:
⇒ Fill from dry (with
reservoir)17.82 US pts
Reservoir tank:
⇒ Maximum fill 0.93 US pts
⇒ Expansion tank volume 2.54 US pts
⇒ Gross expansion
capacity1.52 US pts
Windscreen washer
reservoir 8.5 US pts Component / system Capacity

CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS
09-2
Fluids
Fuel
Always use the following recommended fuels:
Petrol engines
Use unleaded petrol with a minimum octane rating of
95 RON to ENN 228 specification.
In an emergency (and only if the correct fuel is
unavailable), lower octane rated fuel can be used for
very limited periods of moderate, low speed
motoring, provided engine 'knocking' does not occur.
Fuels of 90 RON is used in certain markets; 90 RON
fuel can be used regularly ONLY if the engine has
been tuned specifically to suit low octane fuel.
Certain markets use fuel containing a 23% Ethanol
additive.
K1.8 and KV6 engines are also available for use with
a low octane leaded fuel specification in some
markets.
Diesel engines
Use a good quality diesel fuel or automotive gas oil
(AGO) conforming to EN 590 specification.
It is important that the sulphur content of diesel fuel
does not exceed 0.3%.
Ensure the fuel filter element is changed at the
recommended intervals.

+ MAINTENANCE, MAINTENANCE, Fuel
Filter - Diesel.
Brake Fluid
Use only DOT 4 brake fluid. DO NOT use brake fluid
of a different specification.
PAS fluid
Use Texaco 9226 fluid.Anti-freeze solutions
The overall anti-freeze concentration should not fall,
by volume, below 50% to ensure that the anti-
corrosion properties of the coolant are maintained.
Anti-freeze concentrations greater than 60% are not
recommended as cooling efficiency will be impaired.
Use Havoline Extended Life Coolant (XLC), or any
ethylene glycol based anti-freeze (containing no
methanol) with only Organic Acid Technology (OAT)
corrosion inhibitors, to protect the cooling system.
CAUTION: No other anti-freeze should be used
with Havoline Extended Life Coolant.
The cooling system should be drained, flushed and
refilled with the correct amount of anti-freeze
solution at the intervals given on the Service
Maintenance Check Sheet.
After filling with anti-freeze solution, attach a warning
label to a prominent position on the vehicle stating
the type of anti-freeze contained in the cooling
system to ensure that the correct type is used for
topping-up.
The following recommended quantities of anti-freeze
will provide frost protection to -36 °C (-33 °F):
Engine – Td4
Engine – K1.8
Engine – KV6
Concentration 50%
Amount of anti-freeze 3.75 litres
(6.625 imp. pts)
Concentration 50%
Amount of anti-freeze 2.9 litres
(5.125 imp. pts)
Concentration 50%
Amount of anti-freeze 3.9 litres
(6.875 imp. pts, )

CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS
09-4
Sealants
The following table lists those sealants which are
used during repair / overhaul procedures covered in
this manual; it is essential that the sealant specified
for a particular procedure is used at all times.
Component Application Land Rover
Part No.
Td4 Engine Camshaft cover
gasket joint linesSTC 50550
Td4 Engine Sump gasket joint
linesSTC 50550
K 1.8 Engine Oil pressure switch
threadsSTC 50552
K 1.8 Engine Oil pressure relief
valve plug threadsSTC 50552
K 1.8 Engine Oil temperature
sensor threadsSTC 50552
K 1.8 Engine Oil pump cover
plate screwsSTC 50552
K 1.8 Engine Camshaft carrier to
cylinder headSTC 4600
K 1.8 Engine Bearing ladder to
cylinder blockSTC 4600
K 1.8 Engine Sump to bearing
ladderSTC 4600
K 1.8 Engine Oil rail to bearing
ladderSTC 4600
K 1.8 Engine Crankshaft rear oil
seal STC 50550
K 1.8 Engine Cylinder liners to
cylinder blockRTC 3347
KV6 Engine Camshaft timing
belt backplate
cover boltsSTC 50552
KV6 Engine Oil pressure relief
valve plug threadsSTC 50552
KV6 Engine Oil pump cover
plate screwsSTC 50552
KV6 Engine Camshaft carrier to
cylinder headSTC 4600
KV6 Engine Sump to lower
crankcaseSTC 4600
KV6 Engine Oil pick-up strainer
boltSTC 50552
KV6 Engine Lower crankcase to
cylinder blockSTC 50550
KV6 Engine Cylinder liners to
cylinder blockRTC 3347
KV6 Engine Coolant stub pipe to
cylinder blockSTC 50554
Engine
Management
System -
MEMSSensor - Engine
Coolant
temperature (ECT)STC 50552
Cooling
System - KV6Cylinder block drain
plugSTC 50552
Manual
Gearbox - PG12 top bolts -
gearbox to engineSTC 50552
Manual
Gearbox -
GetragRear cover to
gearcaseSTC 4600
Manual
Gearbox -
GetragGearshift cover STC 4600
Intermediate
Reduction
DriveEnd cover gasket -
IRD housingSTC 4600
Automatic
Gearbox -
JatcoFluid pan to
gearcaseSTC 4600
Rear Axle and
Final DriveDifferential cover to
casingSTC 3811

MAINTENANCE
MAINTENANCE 10-1
MAINTENANCE MAINTENANCE
Td4 - Diesel Engine - Under Bonnet View
LHD shown, RHD similar - 03 MY illustrated
1Power steering reservoir
2Cooling system expansion tank filler cap
3Engine oil filler cap
4Brake/Clutch fluid reservoir cap
5Engine Control Module box
6Engine compartment fusebox
7Battery
8Engine oil dipstick
9Windscreen washer reservoir filler cap

MAINTENANCE
10-2 MAINTENANCE
K1.8 – Petrol Engine – Under Bonnet
View
LHD shown, RHD similar
1Cooling system expansion tank filler cap
2Engine oil dipstick
3Brake/Clutch fluid reservoir cap
4Engine Control Module box
5Engine compartment fusebox
6Battery
7Air cleaner
8Engine oil filler cap
9Windscreen washer reservoir filler cap
10Power steering reservoir

MAINTENANCE
MAINTENANCE 10-3
KV6 – Petrol Engine – Under Bonnet
View
LHD shown, RHD similar - 03 Model Year illustrated
1Power steering reservoir
2Cooling system expansion tank filler cap
3Brake/Clutch fluid reservoir cap
4Engine Control Module box
5Engine compartment fusebox
6Battery
7Engine oil filler cap
8Engine oil dipstick
9Windscreen washer reservoir filler cap

MAINTENANCE
10-12 MAINTENANCE
Anti-freeze
Replace
1.Replace anti-freeze.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.

+ COOLING SYSTEM - K SERIES KV6,
ADJUSTMENTS, Coolant - drain and refill.

+ COOLING SYSTEM - K SERIES 1.8,
ADJUSTMENTS, Coolant - drain & refill.
Cooling System and Intercooler
Check
1.Check for any obstructions in the radiator
matrix and remove debris as necessary.
2.Check condition of all coolant hoses. Check for
any signs of leakage or chafing.
3.Check tightness of accessible hose clips.
4.Check for any obstructions in the intercooler
matrix and remove debris as necessary (diesel
only).
5.Check intercooler hoses for security and
condition.
6.Check security of radiator and intercooler
mountings.
Coolant Level
1.Check coolant level and top up if necessary.