engine LAND ROVER FREELANDER 2001 Workshop Manual

CHARGING AND STARTING
REPAIRS 86-1-15
Starter motor - Td4
$% 86.60.01
Remove
1.Disconnect battery earth lead.
2. Models with automatic transmission:
Remove battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
3.Remove engine acoustic cover if fitted.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
4.Release terminal cover, remove nut and
disconnect 2 cables from starter motor
solenoid.
5.Remove 2 bolts and remove starter motor.Refit
1.Clean starter motor and mating face. Clean
dowel and dowel hole.
2.Fit starter motor and tighten bolts to 45 Nm (33
lbf.ft)
3.Fit cables to starter motor solenoid and tighten
nut to 13 Nm (9.5 lbf.ft). Secure terminal cover.
4.Connect Lucar to starter motor solenoid.
5.Fit engine acoustic cover if fitted.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
6. Models with automatic transmission: Fit
battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
7.Connect battery earth lead.
M86 5383

CHARGING AND STARTING
REPAIRS 86-1-17
Starter motor - K1.8
$% 86.60.01
Remove
1.Disconnect battery earth lead.
2.Remove air cleaner assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Air cleaner - K1.8.
3.Disconnect Lucar connector from starter motor.
4.Remove nut and disconnect battery lead from
starter solenoid.
5.Remove lower nut and bolt securing starter
motor.
6.Remove bolt securing steady bar to engine LH
mounting.
7.Remove upper nut and bolt securing starter
motor.
8.Remove engine steady bar.
9.Remove starter motor.Refit
1.Clean starter motor and mating face.
2.Ensure gearbox closing plate is in position.
3.Fit starter motor and fit lower bolt but do not
tighten bolt at this stage.
4.Fit engine steady bar, fit bolt securing steady
bar to engine mounting but do not tighten at this
stage.
5.Fit starter motor upper bolt.
6.Tighten starter motor upper and lower nuts and
bolts to 80 Nm (59 lbf.ft).
7.Tighten bolt securing engine steady bar to LH
engine mounting to 25 Nm (18 lbf.ft).
8.Connect battery cable to starter solenoid, fit nut
and tighten to 8 Nm (6 lbf.ft).
9.Connect Lucar to solenoid.
10.Fit air cleaner assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Air cleaner - K1.8.
11.Connect battery earth lead.

CHARGING AND STARTING
86-1-18 REPAIRS
Relay - starter
$% 86.60.10
Remove
1.Open engine compartment fuse box.
2.Identify and remove starter relay.
Refit
1.Fit starter relay.
2.Close engine compartment fuse box.

HARNESSES
86-7-2 REPAIRS
Harness - main
$% 86.70.07
Remove
1.Make the SRS system safe.

+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove carpet.
3.Remove engine acoustic cover.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
4.Remove windscreen washer reservoir.

+ WIPERS AND WASHERS, REPAIRS,
Reservoir - washer.
5.Pull reservoir harness and washer tubes into
engine bay.
6.Remove nut and release earth header from RH
inner wing.
7.Disconnect multiplug from ABS modulator.
8.Disconnect multiplug from RH ABS speed
sensor and release harness from clips.
9.Disconnect 2 multiplugs from RH headlamp
and headlamp levelling motor.10.Disconnect multiplugs from horn, refrigerant
pressure sensor and compressor.
11.Remove jack from holder in engine bay.
12.Disconnect multiplug from brake fluid low level
indicator switch.
13.Disconnect multiplug from bonnet switch.
14.Remove bolt and 2 nuts securing PAS and
coolant reservoir support bracket and position
aside.
15.Release 5 harness retaining clips.
16.Release front screen wash tube from harness
and position aside.
17.Remove nut securing earth header to bulk head
and remove earth header.

HARNESSES
REPAIRS 86-7-3
18.With assistance feed harness through bulk
head into vehicle.
19.Remove battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
20.Remove 3 cable ties and release bonnet
release cable from harness.
21.Disconnect multiplug from cooling fan pack and
2 multiplugs from cooling fans.
22.Release 4 clips securing harness to cooling
fans and release harness from cooling fans.
23.Disconnect 2 multiplugs from LH headlamp and
headlamp levelling motor.
24.Disconnect multiplug from harness.25.Remove nut securing LH earth header and
release header.
26.Disconnect multiplug from front LH ABS speed
sensor.
27.Disconnect Lucar connector from starter motor.
28. Models with cruise control:Disconnect
multiplug from cruise control vacuum pump.
29.Release 5 harness retaining clips.
30.Disconnect 2 engine harness to main harness
multiplugs.
31.Release 5 Allen screws securing 'E' box cover
to 'E' box.
32.Remove 'E' box cover

HARNESSES
86-7-4 REPAIRS
33. Automatic gearbox only: Disconnect
multiplug from automatic gearbox ECU.
34.Disconnect 2 engine harness to main harness
multiplugs.
35.Disconnect 'E' box temperature sensor
multiplug.
36.Disconnect 'E' box cooling fan multiplug.
37.Remove fuse box cover.
38.Remove 2 bolts securing battery connections to
fuse box and disconnect multiplug from fuse
box.
39.Remove 3 nuts securing fuse box to brackets.40.Disconnect 6 multiplugs from the underside of
fusebox.
41.Disconnect multiplug from inertia switch.
42.Release 2 fixings securing harness to LH side
of engine bay.
43.Remove air intake plenum.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.

HARNESSES
REPAIRS 86-7-5
44.Disconnect multiplug from wiper motor and pull
into engine bay.
45.With assistance pull main harness into vehicle
interior.
46.Remove 6 screws securing front mud flaps and
remove mud flaps.
47.Release rear edges of front wheel arch liners.48.Release side repeater lamps, disconnect
multiplugs and remove lamps.
49.Remove 3 bolts from passenger compartment
fuse box and pull fuse box forward.
50.Release and disconnect multiplug from RH 'A'
post.
51.Disconnect coaxial cable.
52.Release relays from fuse box bracket.

HARNESSES
REPAIRS 86-7-11
41.Position fuse box to body and connect
multiplugs.
42.Fit relays to fuse box bracket.
43.Connect coaxial cable.
44.Fit and connect multiplug to RH 'A' post.
45.Fit passenger compartment fuse box and
secure with bolts.
46.Position side repeater lamps, connect
multiplugs and fit to wings.
47.Secure rear edge of front wheel arch liners.
48.Fit front mud flaps and secure with screws.
49.With assistance feed harness through bulk
head into engine bay.
50.Position harness to wiper motor and connect
multiplug.
51.Fit air intake plenum.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
52.Secure harness to LH side of engine bay and
secure fixings.
53.Connect multiplug to inertia switch.
54.Connect multiplugs to underside of fuse box.
55.Fit nuts securing fuse box to brackets.
56.Fit battery connections and multiplug to fuse
box.
57.Fit fuse box cover.
58.Connect 'E' box cooling fan multiplug.
59.Connect 'E' box temperature sensor multiplug.
60.Connect engine harness multiplugs to main
harness.
61. Automatic gearbox only:Connect multiplug to
gearbox ECU.
62.Fit 'E' box cover and secure with Allen screws.
63.Connect engine harness multiplugs to main
harness.
64.Fit harness retaining clips.
65. Models with cruise control: Connect
multiplug to vacuum pump.
66.Connect Lucar connector to starter motor.
67.Connect multiplug to LH ABS speed sensor.
68.Fit LH earth header and secure with nut.
69.Connect multiplug to harness.
70.Connect multiplugs to LH headlamp and
headlamp levelling motor.
71.Secure harness to cooling fan clips.
72.Connect multiplugs to cooling fan pack and
cooling fans.
73.Position bonnet release cable to harness and
secure with cable ties.
74.Fit battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
75.With assistance feed harness through bulk
head into engine bay.
76.Fit earth header to bulk head and secure with
nut.
77.Fit front screen washer tube to harness.
78.Fit harness retaining clips.79.Fit PAS and coolant reservoir support bracket
and secure with bolt and nuts.
80.Connect multiplug to bonnet switch.
81.Connect multiplug to brake fluid low level
indicator switch.
82.Fit jack to holder in engine bay.
83.Connect multiplugs to horn, refrigerant
pressure sensor and compressor.
84.Connect multiplugs to RH headlamp and
headlamp levelling motor.
85.Connect multiplug to RH ABS speed sensor
and secure to clips.
86.Connect multiplug to ABS modulator.
87.Fit earth header to RH inner wing and secure
with nut.
88.Position harness to windscreen washer
reservoir.
89.Fit windscreen washer reservoir.

+ WIPERS AND WASHERS, REPAIRS,
Reservoir - washer.
90.Fit engine acoustic cover.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
91.Fit carpet.