key LAND ROVER FREELANDER 2001 Owner's Guide

PAINTING
77-5-2 PAINT PROCEDURES
Paint preparation
Paint refinishing
The following process must be adhered to for paint refinishing operations.
1Seal required exterior and interior seams with an approved seam sealer

+ , , .
2Repair any damage to underbody sealers

+ , , Corrosion Prevention.
3Apply a two-pack paint refinishing system
4Apply cavity wax to all interior surfaces which have not received refinish paint
Paint repairs
Before carrying out paintwork repairs, clean the vehicle thoroughly using either a steam cleaner or high-pressure
washer.
Wash locally repaired areas using a mild water-mixable detergent and wipe them clean with solvent, immediately
before paint application.
Ensure that damaged paintwork which has led to exposed metal is abraded until the metal is clean, extending beyond
the area of the original damage. Treat the bare metal with an etch phosphate to remove all traces of rust and to provide
a key for new paint coats. Re-treat the affected area using either a separate acid-etch primer and two-pack surfacer
or an integrated etch primer/filler, and follow with a two-pack paint system. Treat those surfaces not receiving paint
using an approved cavity wax, following paint operations.
aTwo-pack top coat
bTwo-pack primer filler and etch primer
cEtch phosphate
When heat curing paint repairs, the temperature must not exceed 65°C (149°F). Temperatures above this
figure will cause the reflective elements within the headlamps and tail lamps to distort and may damage other
components.

AIR CONDITIONING
REPAIRS 82-17
12.Remove evaporator from casing.
13.Remove 2 Allen key bolts securing TXV valve,
remove valve and discard 2 'O' rings.
Refit
1.Lubricate new 'O' rings with clean refrigerant oil
and fit to evaporator pipes
2.Fit evaporator pipes to TXV valve and fit
bracket, fit and tighten bolt to 10 Nm (7 lbf.ft).
3.Carefully fit evaporator to casing.
4.Fit top half of evaporator casing.
5.Fit 7 screws to casing.
6.Fit harness in securing clips.
7.Locate evaporator assembly to drain hose and
air intake, position evaporator to body.
8.Fit and tighten nuts securing evaporator to
body.
9.Connect multiplugs to heater harness and A/C
switches.
10.Position face level vent ducting, fit and tighten
bolt.
11.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
12.Clean evaporator pipes.
13.Lubricate new 'O' rings with refrigerant oil.
14.Fit 'O' rings to evaporator pipes.
15.Clean evaporator pipes.
16.Fit pipes to TXV valve and fit bracket, tighten
bolt to 10 Nm (7 lbf.ft).
17.Charge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
M820825

LIGHTING
ADJUSTMENTS 86-2-1
LIGHTING ADJUST ME NTS
Headlamps - pair - align beam - up to
04MY
$% 86.40.17
Check
1.Align beam setting equipment to headlamp.
2.Switch on headlamps. Headlamp setting
lNon NAS models: 1.2% below horizontal
and parallel.
lNAS models: 0.4% below horizontal and
parallel.
Adjust
1.Adjust headlamp using a 6 mm Allen key.
2.Turn Allen screw for vertical alignment.
3. Non NAS models: Turn Allen screw for
horizontal alignment.
4.Align beam setting equipment to 2nd
headlamp.
5.Adjust 2nd headlamp as detailed above.
6.Switch off headlamps and remove beam setting
equipment.
Headlamps - pair - align beam - from
04MY
$% 86.40.17
Check
1.Align beam setting equipment to headlamp.
2.Switch on headlamps. Headlamp setting:
lNon NAS models: 1.2% below horizontal
and parallel.
lNAS models: 0.4% below horizontal and
parallel.
Adjust
1.Rotate inboard adjuster for vertical alignment.
2. Non NAS models: Rotate outboard adjuster
for horizontal alignment.
NOTE: The outboard adjuster is accessible via
a slot in rear face of headlamp.
3.Align beam setting equipment to 2nd
headlamp.
4.Adjust 2nd headlamp as detailed above.
5.Switch off headlamps and remove beam setting
equipment.

IN CAR ENTERTAINMENT
REPAIRS 86-6-1
IN CAR ENTERTA INMENT REPAIRS
Radio - up to 04MY
$% 86.50.03
Remove
1. Mid and high line only: Using tool SMD 4091
release radio from centre console.
2.Disconnect multiplugs and aerial from radio
and remove radio.3. Low line only: Using 2.5mm Allen key, loosen
bolts securing radio and release radio from
centre console.
Refit
1.Position radio to facia aperture and connect
multiplugs and aerial.
2.Fit radio to centre console.
3. Low line only: Tighten Allen bolts.
4.Enter security code and check radio cassette
player for correct operation.
M86 6006
SMD 4091
1
23
4
5
6FM
i
M
MODE
M86 6007

NAVIGATION SYSTEM
REPAIRS 87-1
NAVIGATION SYST EM REPAIRS
Interface unit - remote control
$% 86.53.15
Remove
1.Remove front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
2.Release interface ECU from bracket,
disconnect multiplug and remove ECU.
Refit
1.Secure interface ECU in bracket and connect
multiplug.
2.Fit front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
Display unit - navigation system
$% 86.53.20
Remove
1.Fit tool LRT-86-009 into slots, ensuring correct
handed tool is in correct slot.
The tools are stamped with 'TOP L' and 'TOP
R', ensure the stampings are facing upwards
when removing the unit.
2.Pull unit from fascia.
3.Disconnect 3 multiplugs and 2 coax cables,
remove unit.
4.Push retaining clips inwards and remove keys.
Refit
1.Position unit to fascia, connect multiplugs and
coax cables.
2.Slide unit in fascia until retaining clips engage.
3.Enter security code, check system is
operational.
M86 5745
M86 5741