06-15 LAND ROVER FREELANDER 2001 Workshop Manual

CONTENTS
CONTENTS 3
TORQUE WRENCH SETTINGS .............................................................. 06-1
Maintenance ................................................................................................................................... 06-1
Engine – Td4................................................................................................................................... 06-2
Engine – K1.8 ................................................................................................................................. 06-4
Engine – KV6 .................................................................................................................................. 06-6
Emission Control ............................................................................................................................. 06-8
Engine Management System – EDC .............................................................................................. 06-9
Engine Management System – MEMS ........................................................................................... 06-10
Engine Management System – Siemens ........................................................................................ 06-11
Fuel Delivery System – Diesel ........................................................................................................ 06-12
Fuel delivery system – Petrol .......................................................................................................... 06-13
Cooling System – Td4..................................................................................................................... 06-14
Cooling System – K1.8 ................................................................................................................... 06-14
Cooling System – KV6 .................................................................................................................... 06-14
Manifolds and Exhaust System – Td4 ............................................................................................ 06-15
Manifolds and Exhaust Systems – K1.8 ......................................................................................... 06-16
Manifolds and Exhaust Systems – KV6 .......................................................................................... 06-17
Clutch .............................................................................................................................................. 06-18
Manual Gearbox – PG1 .................................................................................................................. 06-19
Manual Gearbox – Getrag .............................................................................................................. 06-20
Intermediate Reduction Drive ......................................................................................................... 06-21
Automatic Gearbox – Jatco ............................................................................................................. 06-22
Driveshafts ...................................................................................................................................... 06-23
Rear Axles and Final Drive ............................................................................................................. 06-24
Steering........................................................................................................................................... 06-25
Front Suspension and Subframe .................................................................................................... 06-26
Rear Suspension and Subframe ..................................................................................................... 06-27
Brakes ............................................................................................................................................. 06-28
Supplementary Restraint Systems .................................................................................................. 06-29
Body ................................................................................................................................................ 06-30
Heating and Ventilation ................................................................................................................... 06-32
Air Conditioning............................................................................................................................... 06-33
Wipers and Washers ....................................................................................................................... 06-34
Electrical ......................................................................................................................................... 06-35
LIFTING AND TOWING ........................................................................... 08-1
Jacking ............................................................................................................................................ 08-1
Towing ............................................................................................................................................ 08-2
Emergency starting ......................................................................................................................... 08-4
CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS ...................... 09-1
Capacities ....................................................................................................................................... 09-1
Fluids .............................................................................................................................................. 09-2
Lubrication ...................................................................................................................................... 09-3
Sealants .......................................................................................................................................... 09-4

TORQUE WRENCH SETTINGS
06-15
Manifolds and Exhaust System – Td4
TORQUE DESCRIPTION METRIC IMPERIAL
Coolant rail to cylinder head bolt 20 Nm 15 lbf.ft
Coolant rail to exhaust manifold bolt 20 Nm 15 lbf.ft
Coolant rail to thermostat housing bolt 8 Nm 6 lbf.ft
EGR cooler to cylinder head and lifting bracket bolts 25 Nm 18 lbf.ft
EGR pipe clamp screw 10 Nm 7.5 lbf.ft
EGR pipe to cylinder head bolt 20 Nm 15 lbf.ft
EGR pipe to manifold Torx screws 22 Nm 16 lbf.ft
Exhaust manifold to cylinder head nuts 24 Nm 18 lbf.ft
Front pipe clamping plate nuts 50 Nm 37 lbf.ft
Front pipe to intermediate pipe flange nuts 60 Nm 44 lbf.ft
Fuel rail to coolant rail bolt 10 Nm 7.5 lbf.ft
Fuel rail to support bracket bolt 10 Nm 7.5 lbf.ft
Heat shield to coolant rail Allen screws 8 Nm 6 lbf.ft
Inlet manifold:
⇒ M6 bolts10 Nm 7.5 lbf.ft
⇒ M7 bolts and nuts 15 Nm 11 lbf.ft
Intermediate pipe to tail pipe flange nuts 60 Nm 44 lbf.ft
Tail pipe clamp nut 55 Nm 41 lbf.ft
Turbocharger to exhaust manifold bolts 50 Nm 37 lbf.ft
Turbocharger outlet pipe bolts:
⇒6 mm10 Nm 7.5 lbf.ft
⇒8 mm25 Nm 18 lbf.ft