sunroof LAND ROVER FREELANDER 2001 Workshop Manual
[x] Cancel search | Manufacturer: LAND ROVER, Model Year: 2001, Model line: FREELANDER, Model: LAND ROVER FREELANDER 2001Pages: 1007, PDF Size: 23.47 MB
Page 18 of 1007
CONTENTS
CONTENTS 15
SUNROOF................................................................................................. 76-6-1
REPAIRS
Sun/sliding roof - complete - front - 3 door ..................................................................................... 76-6-1
Wind deflector - sun/sliding roof - 3 door ....................................................................................... 76-6-2
Seal - tray - sun /sliding roof - front ................................................................................................ 76-6-3
Sun/sliding roof - complete - front - 5 door ..................................................................................... 76-6-4
Glass panel - sun/sliding roof - front - 5 door ................................................................................. 76-6-4
Seal - panel glass - sun roof - 5 door .............................................................................................. 76-6-5
Motor - sun/sliding roof - front - 5 door ........................................................................................... 76-6-5
Drive cables & slide assemblies - sun/sliding roof - front - 5 door ................................................. 76-6-7
Drain tube - sun/sliding roof - front - each - 5 door ........................................................................ 76-6-8
Drain tube - sun/sliding roof - rear - each - 5 door ......................................................................... 76-6-9
Finisher - flange to headlining - front ............................................................................................. 76-6-9
Wind deflector - sun/sliding roof - 5 door ........................................................................................ 76-6-10
Sun blind - front - one - 5 door ....................................................................................................... 76-6-10
Switch - sun/sliding roof - front ....................................................................................................... 76-6-11
Seal - tray - sun /sliding roof - front - 5 door ................................................................................... 76-6-11
HOOD ........................................................................................................ 76-7-1
REPAIRS
Hard top - remove for access & refit ............................................................................................... 76-7-1
Frame & hood cover - assembly - remove for access & refit ......................................................... 76-7-2
Hood outer cover ............................................................................................................................ 76-7-4
Glass - body side - hard back ......................................................................................................... 76-7-5
Seal - hard back - primary............................................................................................................... 76-7-7
Catch and retainer - hard-back - front ............................................................................................. 76-7-8
Catch and retainer - hard-back - rear .............................................................................................. 76-7-9
BODY DIMENSIONS ................................................................................ 77-1-1
BODY DIMENSIONS
Dimensional Information ................................................................................................................. 77-1-1
Dimensional Illustrations ................................................................................................................. 77-1-3
BODY GAPS AND PROFILES
Gap and Profile Measurements ...................................................................................................... 77-1-17
Page 23 of 1007
CONTENTS
20 CONTENTS
LIGHTING.................................................................................................. 86-2-1
ADJUSTMENTS
Headlamps - pair - align beam - up to 04MY .................................................................................. 86-2-1
Headlamps - pair - align beam - from 04MY ................................................................................... 86-2-1
REPAIRS
Headlamp assembly - up to 04MY.................................................................................................. 86-2-3
Headlamp assembly - from 04MY .................................................................................................. 86-2-4
Lamp assembly - flasher side repeater - front ................................................................................ 86-2-5
Lamp assembly - tail ....................................................................................................................... 86-2-5
Lamp assembly - number plate ...................................................................................................... 86-2-6
Lamp assembly - fog/driving - from 04MY ...................................................................................... 86-2-6
Lamp assembly - rear ..................................................................................................................... 86-2-7
Lamp assembly - centre high mounted stop (CHMSL) ................................................................... 86-2-7
Lamp assembly - glove compartment ............................................................................................. 86-2-8
Lamp assembly - load space .......................................................................................................... 86-2-8
Switch - headlamp levelling ............................................................................................................ 86-2-9
Switch - glove compartment ........................................................................................................... 86-2-9
Switch - hazard warning ................................................................................................................. 86-2-10
Switch - combined direction indicator/headlight/horn ..................................................................... 86-2-10
Switch - rear fog lamp ..................................................................................................................... 86-2-11
CONTROL UNITS ..................................................................................... 86-3-1
REPAIRS
Control unit - window lift ................................................................................................................. 86-3-1
Relay - power folding mirrors - from 02MY ..................................................................................... 86-3-1
Central Control Unit (CCU) ............................................................................................................. 86-3-2
Control Unit - power fold mirrors - up to 02MY ............................................................................... 86-3-3
SECURITY................................................................................................. 86-4-1
REPAIRS
Solenoid/motor - taildoor................................................................................................................. 86-4-1
Switch/push - horn .......................................................................................................................... 86-4-2
Horn ................................................................................................................................................ 86-4-2
Immobilisation - electronic control unit (ECU) - ............................................................................. 86-4-3
Sensor - volumetric - alarm system - 3 door ................................................................................... 86-4-3
Module (ECU) - volumetric - alarm system - 5 door - without sunroof ........................................... 86-4-5
Module (ECU) - volumetric - alarm system - 5 door - with sunroof ................................................ 86-4-7
Receiver - alarm system ................................................................................................................. 86-4-10
Coil - passive immobilisation - alarm system .................................................................................. 86-4-10
Page 158 of 1007
MAINTENANCE
MAINTENANCE 10-11
Door Locks, Hinges, Check Straps and
Bonnet Catch
Check
1.Check operation of each door, door lock,
bonnet catch and fuel filler flap.Lubricate Front and Rear Doors
1.Open each door in turn and lubricate door
hinges and check strap using recommended
lubricant.
+ CAPACITIES, FLUIDS,
LUBRICANTS AND SEALANTS,
Lubrication.
2.Lubricate door lock, striker and private lock
using PTFE lubricant. Remove excessive
lubricant, particularly from door striker area, to
avoid customer complaint.
3.Check tightness of accessible door lock and
striker fixings.
4.Open and close door to check for smooth,
noise-free operation. Ensure door closes
securely.
5.Check for smooth operation of private lock.
Lubricate Tail Door
1.Open tail door and lubricate hinges using
recommended lubricant.
+ CAPACITIES, FLUIDS,
LUBRICANTS AND SEALANTS,
Lubrication.
2.Grease tail door check slide.
3.Lubricate rear door lock and striker using PTFE
lubricant. Remove excessive lubricant to avoid
customer complaint, particularly from door
striker area.
4.Check tightness of accessible tail door lock and
striker fixings.
Lubricate Bonnet
1.With bonnet open, lubricate hinges, striker, lock
and safety catch using a suitable lubricant.
+ CAPACITIES, FLUIDS,
LUBRICANTS AND SEALANTS,
Lubrication.
Sunroof Guide Rails, Slides and Seal
1.With sunroof open, lubricate accessible guide
rails, slides and seals. Remove any excess
lubricant to avoid contaminating roof lining and
trim.
2.Ensure sunroof closes correctly.
Sunroof Drain Tubes and Channels
1.Remove any debris from sunroof tray.
2.Ensure that all accessible sunroof drain tubes
are clear using a low pressure air line.
Page 714 of 1007
SUNROOF
REPAIRS 76-6-1
SUNROOF REPAIRS
Sun/sliding roof - complete - front - 3
door
$% 76.83.01
Remove
1.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
WARNING: Wear protective gloves when
handling glass, solvents and primers.
2.Remove and discard cable ties from drain
tubes.
3.Disconnect drain tubes from sun roof.
4.Remove 4 Torx screws securing clamping
plates and remove plates.5.Remove glass panels and 'T' bar.
6.Remove 8 screws securing wind deflectors and
remove wind deflectors.
7.Remove sun roof tray seal.
+ SUNROOF, REPAIRS, Seal - tray -
sun /sliding roof - front.
8.Mask up roof and sun roof aperture.
9.Cover interior of vehicle with protective sheet.
10.Make a cut through the sealer at the back of the
sun roof, a 90° bend in the cutting tool will help.
WARNING: Wear suitable eye protection
when removing and refitting glass.
Page 715 of 1007
SUNROOF
76-6-2 REPAIRS
11.Using suitable cutting wire, cut through PU
sealer securing sun roof to roof.
NOTE: If multi-strand cutting wire is used, a
sawing action can be used to cut through heavy
sealant deposits around corners.
12.Remove sun roof.
Refit
1.Clean surrounding area with solvent.
WARNING: Wear protective gloves when
handling glass, solvents and primers.
2.Use a vacuum cleaner to clear away any waste.
3.Cut sealer on roof flange down to a smooth
even finish.
4.Etch prime and paint any damaged areas.
5.Apply primer over etch primer on flange.
6.Apply activator over old sealer on flange.
7.Allow activator to cure.
8.Fit pre-cut nozzle to sealer cartridge, remove
lid, shake out crystals and fit cartridge to
applicator gun. If necessary modify the nozzle
to achieve required bead section.
9.Apply a continuous bead of sealer around roof
flange. Make bead slightly thicker at the
corners.
10.Check for breaks and air bubbles in sealer.
11.With assistance position sunroof and align to
roof aperture.
12.Fit sunroof tray seal.
+ SUNROOF, REPAIRS, Seal - tray -
sun /sliding roof - front.
13.Position sunroof clamping plates, fit and tighten
screws.
14.Connect drain tubes and secure with new cable
ties.
15.Remove body and trim protection.
16.Position wind deflectors, fit and tighten screws.
17.Fit 'T' bar and glass panels.
18.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
Wind deflector - sun/sliding roof - 3 door
$% 76.83.28
Remove
1.Release and remove sun roof glass panel.
2.Remove 4 screws securing hinges, remove
wind deflector and collect hinges.
Refit
1.Locate hinges to wind deflector, position wind
deflector, fit and tighten screws.
2.Position glass panel and secure catch.
Page 716 of 1007
SUNROOF
REPAIRS 76-6-3
Seal - tray - sun /sliding roof - front
$% 76.83.61
Remove
1.Remove side rail front end covers.
2.Remove 4 Torx bolts securing front of side rails.
3.Remove front and rear roof finishers.
4.Remove glass panels and 'T' bar.
5.Remove seal from inner part of tray.
6.Release seal from corners of tray and ease
from between roof and tray.
7.Remove tray seal.Refit
1.Position seal to roof.
2.Locate seal to corners of tray and fit between
roof and tray.
3.Fit seal to inner part of tray.
4.Fit 'T' bar and roof glass.
5.Fit roof finishers.
6.Ensure gaskets and in position on side rails. Fit
rails and secure Torx bolts to 22 Nm (16 lbf.ft).
7.Fit side rail end covers.
Page 717 of 1007
SUNROOF
76-6-4 REPAIRS
Sun/sliding roof - complete - front - 5
door
$% 76.84.01
Remove
1.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
2.Disconnect drain tubes from sun roof.
3.Disconnect multiplug from sun roof motor.
4.With assistance, remove 6 nuts and 2 bolts
securing sun roof.
5.Remove sun roof.
Refit
1.Ensure plastic washer and tray seal are in
position.
2.With assistance position sun roof assembly, fit
and tighten nuts and bolts.
3.Connect multiplug to sun roof.
4.Connect drain tubes to sun roof and secure
with cable ties.
5.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
Glass panel - sun/sliding roof - front - 5
door
$% 76.84.03
Remove
1.Open sun roof blind.
2.Remove covers from glass securing screws.
3.Remove 6 screws securing glass.
4.Remove glass.
Refit
1.Position glass, fit screws but do not tighten at
this stage.
2.Align glass to roof and tighten screws,
alignment points should be measured 300 mm
either side of the centre line.
3.Set front of glass, flush to roof panel to 1.0 mm
down.
4.Set rear of glass, flush to roof panel to 1.0 mm
up.
5.Fit screw covers.
6.Operate sunroof to check alignment.
7.Close sun roof blind.
Page 718 of 1007
SUNROOF
REPAIRS 76-6-5
Seal - panel glass - sun roof - 5 door
$% 76.84.05
Remove
1.Remove glass panel.
+ SUNROOF, REPAIRS, Glass panel -
sun/sliding roof - front - 5 door.
2.Release ends of seal from glass and remove
seal .
Refit
1.Clean adhesive from glass.
2.Position seal, apply adhesive to ends of seal
and secure to glass panel.
3.Fit glass panel.
+ SUNROOF, REPAIRS, Glass panel -
sun/sliding roof - front - 5 door.
Motor - sun/sliding roof - front - 5 door
$% 76.84.07
Remove
1.Ensure sunroof is in closed position.
2. Up to 04MY: Remove lens from front interior
lamp.
3. Up to 04MY: Remove 2 Torx screws securing
front interior lamp to body.
4. Up to 04MY: Release front interior lamp from
headlining, disconnect multiplug and remove
lamp.
5. From 04MY: Working from lamp forward edge,
release front interior lamp from headlining,
disconnect multiplug and remove lamp.
6.Remove headlining to sun roof finisher.
+ SUNROOF, REPAIRS, Finisher -
flange to headlining - front.
7.Carefully lower front of headlining to access
motor.
Page 719 of 1007
SUNROOF
76-6-6 REPAIRS
8.Remove 3 Torx screws securing motor.
9.Disconnect 2 Lucars and 1 multiplug from
motor.
10.Release motor from sunroof assemby, lower
through headlining and remove motor.Refit
1.Position motor to sunroof assembly and fit 1
Torx screw.
2.Connect 2 Lucars to motor assembly.
3.Inch glass panel to maximum tilt by depressing
sunroof switch.
CAUTION: Care must be taken not to exceed
maximum tilt.
4.Connect multiplug to motor.
5.Remove Torx screw and release motor from
sunroof assembly.
6.Depress sunroof switch in open position, keep
button depressed until motor stops (motor and
lifting assemblies are then timed together).
7.Position motor to sunroof assembly, fit and
tighten Torx screws to 6 Nm (4.4 lbf.ft).
8.Carefully reposition headlining.
9.Fit sunroof finisher.
+ SUNROOF, REPAIRS, Finisher -
flange to headlining - front.
10. Up to 04MY: Position front interior lamp and
connect multiplug.
11. Up to 04MY: Fit Torx bolts securing interior
lamp and tighten to 6 Nm (4.4 lbf.ft).
12. Up to 04MY: Fit lens to front interior lamp.
13. From 04MY: Fit and secure front interior lamp
to headlining.
Page 720 of 1007
SUNROOF
REPAIRS 76-6-7
Drive cables & slide assemblies - sun/
sliding roof - front - 5 door
$% 76.84.09
Remove
1.Remove glass panel.
+ SUNROOF, REPAIRS, Glass panel -
sun/sliding roof - front - 5 door.
2.Open sun roof.
3.Release and remove wind deflector.
4.Position sun roof in tilt mode.
If sun roof motor is inoperative, use a tool to
manually tilt sun roof.
5.Remove sun roof motor.
+ SUNROOF, REPAIRS, Motor - sun/
sliding roof - front - 5 door.
6.Remove 4 Torx screws securing lifting
assembly to roof.
7.Collect rear cam guide.
8.Slide assembly forward, remove cable guide
clamp.
9.Remove lifting assembly and cable.Refit
1.Ensure cable tubes are in position, lightly
grease the end of cable tube.
2.Engage cable in tube and fit lifting assembly to
roof.
3.Fit cable guide clamp, place lifting assembly in
tilt mode.
4.Fit rear cam guide.
5.Fit and tighten Torx screws securing lifting
assembly to roof.
6.Fit sun roof motor.
+ SUNROOF, REPAIRS, Motor - sun/
sliding roof - front - 5 door.
7.Open sun roof.
8.Position wind deflector and secure to sun roof.
9.Fit glass panel.
+ SUNROOF, REPAIRS, Glass panel -
sun/sliding roof - front - 5 door.