belt LAND ROVER FRELANDER 2 2006 Repair Manual

t ank must be ins tall ed.
Oil seals
Never us e a seal which has been improperly st ored or handled.
Take great care when removi ng old seals that t he seal ing s urfaces and s eal hous ing are not damaged.Careful ly exami ne seal before ins tal li ng to make s ure t hat it is cl ean and undamaged.Make s ure t hat the s urface on which t he s eal i s t o run and als o t he s eal housi ng is cl ean and free from burrs ors cratches. Renew t he component i f the s eali ng surface cannot be rest ored.Speci al t ools and prot ect ion sl eeves are provided for ins tall ing t he majori ty of s eals and mus t be us ed whens pecified.Many s eal s are now coat ed wi th a prot ect ive wax and DO NOT need t o be l ubricated prior t o ins t al li ng. Al wayscheck t he rel evant repair procedure which wil l s tat e if a seal mus t be ins t al led dry. Never t ouch t hes e seals wit hoil y hands as the oi l will contami nat e t he prot ect ive coati ng and affect t he s eal ing properti es of the s eal; al so,make s ure that ins tal li ng tools and protecti on s leeves are free from oil and greas e. Seal s which mus t be l ubricat edpri or to i nst all ing s hould have t he recommended lubri cant appli ed to the areas specified i n t he repair procedure.Make s ure t hat a s eal i s ins t al led t he correct way round. For exampl e, the l ip of t he s eal must face towards thelubricant whi ch it i s s eal ing.W hen i nst all ing an oi l seal, make sure t hat i t is pos it ioned s quare t o s haft and housi ng. W here t he s eal i s t o beins t al led t o a hous ing prior t o ins t al li ng over a shaft , t ake care not to al low the wei ght of an uns upported s haft t ores t on t he s eal .
Always us e t he recommended s pecial t ool and prot ecti on sl eeve to ins tall an oi l seal. If no t ool i s s peci fied, us e as uit abl e mandrel approximat el y 0.4 mm (0.015 in) s mall er than t he outs ide di ameter of the seal. Us e adhes ivet ape on the s haft t o protect the s eali ng li p of the seal.
Pres s or dri ft t he s eal i n t o t he dept h of it s hous ing i f the hous ing i s s houldered or fl us h wit h the face of thehous i ng where no shoulder is provi ded. Make s ure that t he s eal i s not ti lt ed in the hous ing when i t is i nst all ed.
Supplementary Restraint System (SRS) Precautions
W ARNING: Do not ins tal l rear facing chil d s eat s i n the front pas s enger s eat .
The SRS cont ains component s which are potent iall y hazardous t o s ervi ce personnel if not handl ed correctl y. The foll owingguideli nes and precaut ions are intended t o alert pers onnel to pot enti al s ources of danger and emphasi s e the import ance ofensuring t he int egrit y of t he SRS components ins tal led t o t he vehi cl e.
W ARNING: The foll owing precauti ons MUST be adhered t o when worki ng on t he SRS s ys t em:
T he correct procedures must always be used w hen working on SRS components.Persons w orking on the SRS system must be fully trained and have been issued w ith the safety guidelines.T he airbag modules contain extremely flammable and hazardous compounds. Contact with water, acids orheavy metals may produce harmful or explosive results. Do not dismantle, incinerate or bring into contactwith electricity before the unit has been deployed.Alw ays replace a seat belt assembly that has withstood the strain of a severe vehicle impact or if the webbing

shows signs of fraying.Alw ays disconnect the vehicle battery before carrying out any electric welding on a vehicle installed with anSRS system.
CAUTION: Do not expos e ai rbag modules or s eat belt pre-tens ioners t o t emperat ures exceeding 85° C (185° F).
It should be not ed t hat thes e precaut ions are not res trict ed to operat ions performed when s ervicing t he SRS s yst em. Thes ame care s hould be exerci sed when working on ancil lary sys t ems and components located i n the vi ci nit y of SRScomponents ; t hese include but are not l imi ted t o:
Steering wheel ai rbag, rot ary coupler.Pass enger front airbag.Side curt ain ai rbag modules - front and rear.Seat bel t pre-t ensi oners .SRS harnes ses , li nk leads and connectors.Side (t horax) ai r bags .
Making t he s ys t em s afe
Before working on or in t he vicini ty of SRS component s , make s ure t he s ys t em i s rendered safe by performi ng the foll owingoperati ons :
Remove the remot e cont rol .Dis connect batt ery, eart h lead first .W ai t 2 mi nut es for t he SRS power ci rcuit t o di scharge before commenci ng work.
• NOTE: The SRS us es energy res erve capaci tors to keep t he s yst em act ive i n t he event of electrical supply fail ure undercras h condi ti ons . It is necess ary to al low the capaci tors s uffi ci ent ti me t o dis charge (2 mi nut es ) in order t o avoid t he ris kof accidental deployment.
Ins t allat ion
In order to make s ure s ys tem int egrit y, it is ess enti al t hat the SRS sys tem is regularl y checked and mai nt ained s o t hat itis ready for effecti ve operat ion in t he event of a col lis i on. Carefully ins pect SRS component s before ins tal lati on. Do notins t al l a part t hat shows s i gns of being dropped or i mproperl y handl ed, s uch as dents , cracks or deformat ion.
W ARNING: The integrit y of the SRS sys tems is crit ical for safety reasons . Make s ure t he fol lowing precaut ions arealways adhered t o:
Do not install accessories or other objects to trim panels w hich cover airbags.Never install used SRS components from another vehicle or attempt to repair an SRS component.When repairing an SRS system, only use genuine new parts.Never apply electrical power to an SRS component unless instructed to do so as part of an approved testprocedure.Special fixings are necessary for installing an airbag module – do not use other fixings.Alw ays use new fixings w hen replacing an SRS component and make sure that all fixings are tightened to thecorrect torque.
• CAUTIO NS:
Take care not t o t rap airbag modules when i nst all ing i nt eri or trim components .
Make s ure SRS components are not cont aminat ed by oil or greas e.
• NOTE: Followi ng s eat bel t pre-t ensi oner deployment, t he s eat bel ts can s t ill be used as convent ional seat belt s but wil lneed to be replaced as s oon as poss i bl e t o make s ure full SRS protecti on. Do not us e t he s eat bel ts if t he ret racti onmechani sm i s not working correct ly.
• NOTE: If the SRS component s are to be repl aced, the part number/bar code of the new uni t mus t be recorded.
SRS component t es t ing precauti ons
The SRS component s are t riggered us ing relati vel y l ow operati ng current s, al ways adhere to the foll owing :
W ARNING: Never us e a mul ti meter or ot her general purpose equi pment on SRS components. Us e only Land Roverapproved diagnos t ic equipment t o diagnos e sys tem faul ts .

W ARNING: Do not use el ect ri cal t est equipment on t he SRS harnes s whil e i t is connected to any of t he SRScomponents , i t may caus e accidental depl oyment and i njury.
Handl ing and s t orage
Always obs erve t he fol lowing precaut ions when handl ing SRS component s :
Never drop an SRS component . The ai rbag di agnos ti c cont rol unit i s a part icularly s hock sens it ive device and mus tbe handl ed wi th ext reme care. Ai rbag modules and s eat belt pre-tens ioners could deploy if s ubject ed t o a s t rongs hock.Never wrap your arms around an airbag modul e. If a modul e has to be carri ed, hol d it by t he cover wi th the coveruppermos t and the bas e away from your body.Never t rans port airbag modules or s eat bel t pre-t ensi oners in the pas s enger compart ment of a vehi cl e. Al wayst ransport airbag modul es or seat belt pret ensi oners in their original packaging i n the luggage compartment of t hevehi cl e.Never at tach anything to an airbag cover or any t ri m component coveri ng an airbag modul e. Do not allow anyt hingt o res t on t op of an airbag modul e.Always keep components cool, dry and free from cont aminati on.Never apply grease or cl eaning sol vent s to s eat belt pre-t ens i oner unit s , component fail ure could res ul t.Always s t ore an ai rbag module wit h t he depl oyment s ide uppermost . If i t is st ored deployment s ide down,acci dent al deployment wil l propel t he airbag module wit h s uffi cient force to caus e serious i njury.Keep new airbag modules i n thei r origi nal packaging unt il jus t prior to ins tal ling. Place t he old modul e in the empt ypackaging for carri age.

Make s ure deployment tool is connect ed correct ly, in compl iance wit h t he ins truct ions det ai led i n t he SRS s ect ion oft hi s manual. In part icular, make sure depl oyment t ool is NOT connect ed t o batt ery s upply before connecti ng t oairbag modul e connector.W hen deploying s eat belt pre-tens ioners , make s ure pre-t ensi oner unit i s s ecured correctl y t o t he s eat .W hen removing deployed airbag modul es and pre-tens ioner uni ts , wear protecti ve clothi ng. Us e gl oves and s ealdepl oyed uni ts in a pl ast ic bag.Followi ng depl oyment of any component of t he SRS s ys t em wi thi n the vehicl e, al l SRS components mus t berepl aced. DO NOT reus e or s al vage any parts of t he SRS s yst em.Do not lean over an airbag module when connect ing deployment equi pment .
If a vehi cl e i s to be s crapped, undepl oyed ai rbag modules and pre-t ens ioner unit s mus t be manually depl oyed. In thi s cas eairbags can be deployed i n the vehicl e. Before deployment, make s ure the ai rbag modul e is secure wit hi n i ts correctmounti ng posi ti on. Deployment of the driver's airbag in the vehicle may damage the st eering wheel ; if t he vehi cl e i s notbeing s crapped, deploy t he module out s ide of t he vehi cl e.
SRS Component Replacement Policy
• CAUTIO NS:
T he restraints control module (RCM) must be replaced after every time any SRS component has beendeployed.
The SRS s ide impact sens or mus t be replaced if t here are any s igns of phys i cal damage or if t he RCM i s regi st eri ng afaul t.
The fol lowing informati on detail s t he policy for replacement of SRS component s as a res ult of a vehicle accident.
Impacts w hich do not deploy the airbags or pre-tensioners
Check for s truct ural damage in t he area of the i mpact paying parti cular at tent ion t o bumper armat ures , longi tudi nal s andbracket ry.
Impacts w hich deploy the airbags or pre-tensioners
The repl acement and ins pect ion poli cy is dependent on t he t ype and severi ty of t he cras h condi ti on. The foll owingguideli nes are t he mi ni mum that s houl d be exercis ed as a res ul t of the deployment of s pecific SRS component s .
Check for structural damage in the area of impact paying particular attention to bumper armatures, longitudinalsand bracketry.
Front Airbag Deployment - Driver and Passenger
CAUTION: If the front airbags are deployed, the followi ng components mus t be replaced:
Dri ver ai rbag moduleSteering wheelPass enger ai rbag moduleIns t rument panelFly l eads (where appl icabl e) connect ing front ai rbag modules t o SRS harnes sAll s eat bel t buckle pre-t ensi onerAll occupied seat s at the ti me of t he crash s hould have their s eat bel ts replacedAny s eat bel t wit h a deployed ret ract or pretens ioner s hould be replaced.Rotary couplerAny front impact s ens ors that have been phys ically damaged or i f a faul t is being regis teredRCM
Additionally, the following items must be inspected for damage and replaced as necessary:
Front pass enger's seat belt retract or and webbi ng, t ongue l atching funct ion, 'D' loop and body anchorage poi ntRear seat belt buckl es, webbing, buckle covers , body anchorage point s and t ongue l atching funct ionFront s eat frames and head res trai ntsSteering column - if adjus tment i s los t or if t here are s igns of col laps eSeat bel t hei ght adjust ersRear seat belt s
Side Ai r Bags
CAUTION: If the s i de (t horax) air bags are deployed, the foll owi ng component s mus t be replaced on t he s ide of t hevehi cl e on whi ch the deployment occurred:
Side (t horax) ai rbagAny s ide i mpact s ens ors t hat have been phys i cal ly damaged or if a fault i s being regi st eredRCM
Additionally, the following items must be inspected for damage and replaced as necessary:
Front s eat bel ts , ret ractors and webbing, tongue lat chi ng functi on, 'D' l oop and body anchorage point sRear seat belt buckl es, webbing, buckle covers , t ongue l atching funct ion, and body anchorage point sFront s eat frame and head res traint sDoor trim cas i ngSeat bel t hei ght adjust ers

Rear seat belt s
Side Curtain Airbag Modul es
CAUTION: If the head ai rbag modules are depl oyed, t he fol lowing component s mus t be replaced on the si de of thevehi cl e on whi ch the deployment occurred:
Side curt ain ai rbag modulesHeadl iner and all pil lar t ri msLink l ead bet ween airbag gas generat or and RCM harnes sAirbag ret aining cli psFront s eat bel t buckle pre-t ens i onersAny s ide i mpact s ens ors t hat have been phys i cal ly damaged or if a fault i s being regi st eredRCM
Additionally, the following items must be inspected for damage and replaced as necessary:
Component mount ing bracketsFront s eat bel ts , ret ractors and webbing, tongue lat chi ng functi on, 'D' l oop and body anchorage point sRear seat belt buckl es, webbing, buckle covers , t ongue l atching funct ion, and body anchorage point sAdjacent t rim componentsSeat bel t hei ght adjust ers
Rear impacts
CAUTION: If the s eat belt pre-tens ioners are deployed during a rear i mpact , the following component s mus t berepl aced:
Seat bel t pre-t ensi onersFront and rear s eat bel t ret ractors used during t he i mpactRCM
Additionally, the following items must be inspected for damage and replaced as necessary:
Seat bel t hei ght adjust ersFront s eat bel ts , ret ractors and webbing, tongue lat chi ng functi on, 'D' l oop and body anchorage point sRear seat belt buckl es, webbing, buckle covers , t ongue l atching funct ion, and body anchorage point s
Air Conditioning System Precautions
The air condi ti oni ng s yst em contai ns fl ui ds and components which coul d be pot ent ially hazardous to the s ervi ce engineeror the environment if not serviced and handl ed correctl y. The foll owing guideli nes are i ntended to alert t he s erviceengi neer t o pot ent ial s ources of danger and emphas is e t he i mport ance of ens uring t he i nt egri ty of t he Air Condit ioningoperati ng condi ti ons and component s i ns t alled to the vehicle.
W here neces s ary, addi ti onal s pecific precaut ions are det ail ed in t he relevant s ecti ons of t his Manual and als o in the Heal thand Safet y Sect ion. Thes e precauti ons mus t be referred to prior t o commenci ng repair operat ions .
The refri gerant us ed i n t he air condi ti oni ng s ys t em i s HFC-134a (Hydrofl uorocarbon) R134a.
• W ARNINGS:
Servi ci ng mus t onl y be carried out by pers onnel famil iar wit h bot h t he vehi cl e s ys tem and t he charging and t es ti ngequi pment. Al l operat ions mus t be carried out i n a wel l venti lat ed area away from open fl ame and heat sources .
R134a is a hazardous l iquid and when handl ed incorrect ly can caus e s erious injury. Sui table prot ect ive clot hi ng,cons is t ing of face protecti on, heat proof gloves, rubber boots and rubber apron or waterproof overal ls , mus t be worn whencarryi ng out operat ions on t he air condit ioning s ys tem.
Remedial act ions
W ARNING: Due to it s low evaporat ing t emperat ure, R134a must be handled wit h care. R134a spl as hed on any part oft he body will cause immedi ate freezing of t hat area. Als o, refrigerant cylinders and replenis hment t roll eys whendis charging wi ll freeze s ki n t o t hem if contact is made.
If an accident involving R134a s houl d occur, conduct t he followi ng remedi al acti ons :
If liquid R134a ent ers t he eye, do not rub i t. Gentl y run large quant it ies of eye wash over affected eye t o rai s e t het emperature. If an eye was h is not avail abl e, cool, clean wat er may be us ed t o fl ush the eye. Aft er ri nsi ng, covert he eye wit h a clean pad and s eek i mmediat e medical at t ent ion.If liquid R134a is s plas hed ont o t he s kin, run large quanti ti es of water over t he affected area to rais e thet emperature. Implement t he s ame acti on if t he s kin comes i n cont act wi th dis chargi ng cyl inders . W rap t hecont aminat ed body parts in bl ankets (or s imi lar mat eri al s ) and seek i mmediat e medical att ent ion.If the debil it at ing effect s of inhalati on of R134a vapour are s us pect ed, s eek fresh air. If t he affect ed pers on isuncons ci ous , move t hem away from t he cont aminated area t o fres h air and apply arti fici al respi rat ion and/or oxygenand s eek immedi at e medi cal at tenti on.
Service precauti ons
Obs erve t he fol lowing precaut ions when handl ing component s us ed in the ai r condit ioning s ys tem:

Publ is hed: 21-Oct -2011
General Information - Diagnostic Trouble Code (DTC) IndexDTC: Occupant
Classification System (OCS)
Des cript ion and Operat ion
CAUTION: W hen probing connectors t o take meas urement s in the cours e of t he pinpoint t es t s , us e t he adaptor kit ,part number 3548-1358-00.
• NOTE: If a cont rol module or component i s s uspect and the vehicl e remai ns under manufacturer warrant y, refer t o t heW arranty Pol icy and Procedures manual (s ect ion B1.2), or determine i f any pri or approval program is i n operat ion, beforet he replacement of a component.
• NOTE: Generic scan t ool s may not read the codes li st ed, or may read only 5-digi t codes . Match t he 5 digi ts from t he s cant ool t o t he fi rs t 5 di gi ts of the 7-digit code li s ted t o i dent ify the fault (the last 2 digi ts gi ve ext ra informati on read by themanufacturer-approved di agnos ti c s ys t em).
• NOTE: W hen performing volt age or res is t ance t est s , always use a digi tal mult imeter (DMM) accurat e t o t hree deci malplaces, and wi th an up-t o-date cal ibrat ion cert ificate. W hen tes ti ng res is t ance al ways take t he res is t ance of t he DMMleads i nt o account .
• NOTE: Check and recti fy bas ic faul ts before beginni ng diagnos t ic rout ines i nvol vi ng pinpoint t es t s.
• NOTE: Ins pect connect ors for s igns of water ingres s , and pins for damage and/or corros ion.
• NOTE: If DTCs are recorded and, aft er performi ng the pi npoi nt tes ts , a fault is not present , an int ermi tt ent concern maybe t he caus e. Always check for loose connect ions and corroded terminals .
Des cript ion And Operat ion
For a detail ed descripti on of the occupant clas s ifi cat ion sys tem, refer t o t he rel evant Descripti on and Operat ion s ecti on int he works hop manual . For addit ional informati on, refer t o: Ai r Bag and Safet y Belt Pret ens i oner Suppl emental Rest rai ntSyst em (SRS) (501-20B Supplement al Res traint Syst em, Des cript ion and Operat ion).
Occupant C lassification System (OC S)
DT CDescriptionPossible CauseActionB1193-53Cras h EventStorage Ful l andLocked -deact ivated
Cras h event occurredClear diagnos t ic t rouble code and re-t est
B1A54-01Occupant BeltTens i on Sens or -General Elect ricalFailure
General electricalfailureClear diagnos t ic t rouble code and re-t est . If theproblem pers is t s, check and ins tall a new s afety bel ttens ion s ens or as required. Refer t o t he warrant ypolicy and procedures manual, or determine i f anypri or approval programme is in operat ion, pri or t o t heins tal lat ion of a new modul e/component
B1A54-02Occupant BeltTens i on Sens or -General si gnalfai lure
General s ignal fail ureRefer t o the el ect ri cal circui t diagrams and checks afety bel t tens ion and mat press ure s ens or circuit sfor s hort t o each other
B1A54-11Occupant BeltTens i on Sens or -circuit short toground
Safet y belt t ens i ons ensor volt agereference or s ignalcircui t - s hort to ground
Refer t o the el ect ri cal circui t diagrams and checks afety bel t tens ion s ens or volt age reference ands ignal ci rcuit s for s hort t o ground
B1A54-12Occupant BeltTens i on Sens or -circuit short tobatt ery
Safet y belt t ens i ons ensor volt agereference or s ignalcircui t - s hort to power
Refer t o the el ect ri cal circui t diagrams and checks afety bel t tens ion s ens or volt age reference ands ignal ci rcuit s for s hort t o power
B1A54-13Occupant BeltTens i on Sens or -circuit open
Safet y belt t ens i ons ensor volt agereference or s ignalcircui t - open ci rcuit
Refer t o the el ect ri cal circui t diagrams and checks afety bel t tens ion s ens or volt age reference ands ignal ci rcuit s for open circuit
B1A62-02Pres s ure Sens or -General si gnalfai lure
General s ignal fail ureRefer t o the el ect ri cal circui t diagrams and checks afety bel t tens ion and mat press ure s ens or circuit sfor s hort t o each other
B1A62-11Pres s ure Sens or -circuit short toground
Mat pres s ure sens orvolt age reference ors ignal ci rcuit s - s hort t oground
Refer t o the el ect ri cal circui t diagrams and check matpres s ure s ensor volt age reference and si gnal circui tsfor s hort t o ground
B1A62-12Pres s ure Sens or -circuit short tobatt ery
Mat pres s ure sens orvolt age reference,ground or s ignal ci rcuit s- s hort t o power
Refer t o the el ect ri cal circui t diagrams and check matpres s ure s ensor volt age reference, ground and s ignalcircuit s for short to power

Publ is hed: 29-Sep-2011
General Information - Diagnostic Trouble Code (DTC) IndexDTC: Restraints
Control Module (RCM)
Des cript ion and Operat ion
• NOTE: If a cont rol module or component i s s uspect and the vehicl e remai ns under ma nufacturer warrant y, refer t o t he
W arranty Pol icy and Procedures manual (s ect ion B1.2), or determine i f any pri or appr oval program is i n operat ion, before
t he replacement of a component.
• NOTE: Generic scan t ool s may not read the codes li st ed, or may read only 5-digi t c odes . Match t he 5 digi ts from t he s can
t ool t o t he fi rs t 5 di gi ts of the 7-digit code li s ted t o i dent ify the fault (the las t 2 digi ts gi ve ext ra informati on read by the
manufacturer-approved di agnos ti c s ys t em).
• NOTE: W hen performing volt age or res is t ance t est s , always use a digi tal mult imeter (DMM) accurat e t o t hree deci mal
places, and wi th an up-t o-date cal ibrat ion cert ificate. W hen tes ti ng res is t ance al wa ys take t he res is t ance of t he DMM
leads i nt o account .
• NOTE: Check and recti fy bas ic faul ts before beginni ng diagnos t ic rout ines i nvol vi n g pinpoint t es t s.
• NOTE: Ins pect connect ors for s igns of water ingres s , and pins for damage and/or co rros ion.
• NOTE: If DTCs are recorded and, aft er performi ng the pi npoi nt tes ts , a fault is no t present , an int ermi tt ent concern may
be t he caus e. Always check for loose connect ions and corroded terminals .
Des cript ion And Operat ion
For a detail ed descripti on of the res traints cont rol s ys t em, refer t o t he rel evant D es cript ion and Operat ion secti on in the
works hop manual . For addit ional informat ion, refer t o: (501-20B Supplement al Res trai nt Syst em)
Air Bag and Safet y Belt Pret ensi oner Supplemental Res traint Sys t em (SRS) (Des cript ion and Operat ion),
Air Bag and Safet y Belt Pret ensi oner Supplemental Res traint Sys t em (SRS) (Des cript ion and Operat ion).
Restraints C ontrol Module (RC M) DT C Description Possible Cause Action
B0001-11 Dri ver Front al Stage 1
Deployment Cont rol - Circui t
s hort t o ground Driver's airbag ignit or
st age 1 circui t s hort
ci rcuit t o ground Refer to el ect ri cal circui t diagrams and
check dri ver's ai rbag igni tor (st age 1)
ci rcuit for short ci rcuit t o ground B0001-12
Dri ver Front al Stage 1
Deployment Cont rol - Circui t
s hort t o batt ery Driver's airbag ignit or
st age 1 circui t s hort
ci rcuit t o power Refer to el ect ri cal circui t diagrams and
check dri ver's ai rbag igni tor (st age 1)
ci rcuit for short ci rcuit t o power B0001-13
Dri ver Front al Stage 1
Deployment Cont rol - Circui t
open Driver's airbag ignit or
st age 1 circui t open
ci rcuit Refer to el ect ri cal circui t diagrams and
check dri ver's ai rbag igni tor (st age 1)
ci rcuit for open circui t B0001-19
Dri ver Front al Stage 1
Deployment Cont rol - Circui t
current above threshold Driver's airbag ignit or
st age 1 circui t current
above t hres hol d Refer to el ect ri cal circui t diagrams and
check dri ver’s ai rbag igni tor (st age 1)
ci rcuit for swapped pins or cros s coupl ing
bet ween t wo fi ri ng li nes B0001-1A
Dri ver Front al Stage 1
Deployment Cont rol - Circui t
res is t ance bel ow t hreshol d Driver's airbag ignit or
st age 1 circui t res is t ance
bel ow t hres hol d Refer to el ect ri cal circui t diagrams and
check dri ver's ai rbag igni tor (st age 1)
ci rcuit for short ci rcuit between bot h li nes
to ignit or B0001-95
Dri ver Front al Stage 1
Deployment Cont rol -
Incorrect as s embly Driver's airbag ignit or
(s tage 1) i ncorrect
as s embly Check dri ver’s ai rbag i gni tor (s tage 1)
ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B0002-11
Dri ver Front al Stage 2
Deployment Cont rol - Circui t
s hort t o ground Driver's airbag ignit or
(s tage 2) circui t s hort
ci rcuit t o ground Refer to the el ect ri cal circui t di agrams
and check dri ver's ai rbag igni tor (st age 2)
ci rcuit for short ci rcuit t o ground B0002-12
Dri ver Front al Stage 2
Deployment Cont rol - Circui t
s hort t o batt ery Driver's airbag ignit or
(s tage 2) circui t s hort
ci rcuit t o power Refer to the el ect ri cal circui t di agrams
and check dri ver's ai rbag igni tor (st age 2)
ci rcuit for short ci rcuit t o power B0002-13
Dri ver Front al Stage 2
Deployment Cont rol - Circui t
open Driver's airbag ignit or
st age 2 circui t open
ci rcuit Refer to el ect ri cal circui t diagrams and
check dri ver's ai rbag igni tor (st age 2)
ci rcuit for open circui t B0002-19
Dri ver Front al Stage 2
Deployment Cont rol - Circui t
current above threshold Driver's airbag ignit or
st age 2 circui t current
above t hres hol d Refer to el ect ri cal circui t diagrams and
check dri ver’s ai rbag igni tor (st age 2)
ci rcuit for swapped pins or cros s coupl ing
bet ween t wo fi ri ng li nes B0002-1A
Dri ver Front al Stage 2
Deployment Cont rol - Circui t
res is t ance bel ow t hreshol d Driver's airbag ignit or
st age 2 circui t res is t ance
bel ow t hres hol d Refer to el ect ri cal circui t diagrams and
check dri ver's ai rbag igni tor (st age 2)
ci rcuit for short ci rcuit between bot h li nes
to ignit or

DT C
Description Possible Cause Action
B0010-95 Pass enger Front al Stage 1
Deployment Cont rol -
Incorrect as s embly Front pas s enger's airbag
ignit or (s tage 1) i ncorrect
as s embly Check front pass enger’s ai rbag i gni tor
(s t age 1) i nst all ed correctl y Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B0011-11
Pass enger Front al Stage 2
Deployment Cont rol - Circui t
s hort t o ground Front pas s enger's airbag
ignit or (s tage 2) circui t
short ci rcuit t o ground Refer to the el ect ri cal circui t di agrams
and check front pas s enger's airbag ignit or
(s t age 2) ci rcuit for s hort circui t t o ground B0011-12
Pass enger Front al Stage 2
Deployment Cont rol - Circui t
s hort t o batt ery Front pas s enger's airbag
ignit or (s tage 2) circui t
short ci rcuit t o power Refer to the el ect ri cal circui t di agrams
and check front pas s enger's airbag ignit or
(s t age 2) ci rcuit for s hort circui t t o power B0011-13
Pass enger Front al Stage 2
Deployment Cont rol - Circui t
open Front pas s enger's airbag
ignit or (s tage 2) circui t
open circui t Refer to the el ect ri cal circui t di agrams
and check front pas s enger's airbag ignit or
(s t age 2) ci rcuit for open circui t B0011-19
Pass enger Front al Stage 2
Deployment Cont rol - Circui t
current above threshold Front pas s enger's airbag
ignit or (s tage 2) circui t
current above t hres hold Refer to el ect ri cal circui t diagrams and
check front pas s enger’s airbag ignit or
(s t age 2) ci rcuit for s wapped pins or cros s
coupli ng bet ween t wo firing l ines B0011-1A
Pass enger Front al Stage 2
Deployment Cont rol - Circui t
res is t ance bel ow t hreshol d Front pas s enger's airbag
ignit or (s tage 2) circui t
res is tance below
thres hold Refer to el ect ri cal circui t diagrams and
check front pas s enger's airbag ignit or
(s t age 2) ci rcuit for s hort circui t between
bot h l ines t o ignit or B0011-95
Pass enger Front al Stage 2
Deployment Cont rol -
Incorrect as s embly Front pas s enger's airbag
ignit or (s tage 2) i ncorrect
as s embly Check front pass enger’s ai rbag i gni tor
(s t age 2) i nst all ed correctl y Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B0050-11
Dri ver Seat bel t Sens or -
Circui t s hort to ground Driver's s eatbelt s wi tch
ci rcuit s hort circui t to
ground Refer to the el ect ri cal circui t di agrams
and check dri ver's s eatbelt s wi tch circui t
for s hort circuit to ground B0050-12
Dri ver Seat bel t Sens or -
Circui t s hort to bat t ery Driver's s eatbelt s wi tch
ci rcuit s hort circui t to
power Refer to the el ect ri cal circui t di agrams
and check dri ver's s eatbelt s wi tch circui t
for s hort circuit to power B0050-13
Dri ver Seat bel t Sens or -
Circui t open Driver's s eatbelt s wi tch
ci rcuit open circuit Refer to the el ect ri cal circui t di agrams
and check dri ver's s eatbelt s wi tch circui t
for open ci rcuit B0050-19
Dri ver Seat bel t Sens or -
Circui t current above
t hreshol d Driver's s eatbelt s wi tch
ci rcuit current above
thres hold Refer to el ect ri cal circui t diagrams and
check dri ver’s s eatbelt s wi tch circui t for
swapped pins or cros s coupl ing bet ween
two fi ring lines B0050-1E
Dri ver Seat bel t Sens or -
Circui t res is t ance out of
range Driver's s eatbelt s wi tch
ci rcuit res i st ance out of
range Refer to the el ect ri cal circui t di agrams
and check dri ver's s eatbelt s ens or for
res is tance out of range B0050-95
Dri ver Seat bel t Sens or -
Incorrect as s embly Driver's s eatbelt s ensor
incorrect ass embl y Check front dri ver’s s eatbelt s ens or
ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B0052-11
Pass enger Seat bel t Sens or -
Circui t s hort to ground Pas s enger's s eatbelt
swi tch circui t s hort circuit
to ground Refer to the el ect ri cal circui t di agrams
and check pass enger's s eatbel t swi tch
ci rcuit for short ci rcuit t o ground B0052-12
Pass enger Seat bel t Sens or -
Circui t s hort to bat t ery Pas s enger's s eatbelt
swi tch circui t s hort circuit
to power Refer to the el ect ri cal circui t di agrams
and check pass enger's s eatbel t swi tch
ci rcuit for short ci rcuit t o power B0052-13
Pass enger Seat bel t Sens or -
Circui t open Pas s enger's s eatbelt
swi tch circui t open ci rcuit Refer to the el ect ri cal circui t di agrams
and check pass enger's s eatbel t swi tch
ci rcuit for open circui t B0052-19
Pass enger Seat bel t Sens or -
Circui t current above
t hreshol d Pas s enger's s eatbelt
swi tch circui t current
above t hres hol d Refer to el ect ri cal circui t diagrams and
check pass enger’s s eatbel t swi tch ci rcuit
for s wapped pi ns or cross coupli ng
bet ween t wo fi ri ng li nes B0052-1E
Pass enger Seat bel t Sens or -
Circui t res is t ance out of
range Pas s enger's s eatbelt
swi tch circui t res is t ance
out of range Refer to the el ect ri cal circui t di agrams
and check pass enger's s eatbel t sens or for
res is tance out of range

DT C
Description Possible Cause Action
B0052-95 Pass enger Seat bel t Sens or -
Incorrect as s embly Pas s enger's s eatbelt
sens or incorrect ass embl y Check front pass enger’s s eatbel t sens or
ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B0070-11
Dri ver Seat bel t Pretens ioner
Deployment Cont rol - Circui t
s hort t o ground Driver's s eatbelt
pretens ioner ignit or
ci rcuit s hort circui t to
ground Refer to the el ect ri cal circui t di agrams
and check dri ver's s eatbelt pretens ioner
ignit or ci rcuit for s hort ci rcuit t o ground B0070-12
Dri ver Seat bel t Pretens ioner
Deployment Cont rol - Circui t
s hort t o batt ery Driver's s eatbelt
pretens ioner ignit or
ci rcuit s hort circui t to
power Refer to the el ect ri cal circui t di agrams
and check dri ver's s eatbelt pretens ioner
ignit or ci rcuit for s hort ci rcuit t o power B0070-13
Dri ver Seat bel t Pretens ioner
Deployment Cont rol - Circui t
open Driver's s eatbelt
pretens ioner ignit or
ci rcuit open circuit Refer to the el ect ri cal circui t di agrams
and check dri ver's s eatbelt pretens ioner
ignit or ci rcuit for open circui t B0070-19
Dri ver Seat bel t Pretens ioner
Deployment Cont rol - Circui t
current above threshold Driver's s eatbelt
pretens ioner ignit or
ci rcuit current above
thres hold Refer to el ect ri cal circui t diagrams and
check dri ver’s s eatbelt pretens ioner
ignit or ci rcuit for s wapped pins or cros s
coupli ng bet ween t wo firing l ines B0070-1A
Dri ver Seat bel t Pretens ioner
Deployment Cont rol - Circui t
res is t ance bel ow t hreshol d Driver's s eatbelt
pretens ioner ignit or
ci rcuit res i st ance bel ow
thres hold Refer to el ect ri cal circui t diagrams and
check dri ver's s eatbelt pretens ioner
ignit or ci rcuit for s hort ci rcuit between
bot h l ines t o ignit or B0070-95
Dri ver Seat bel t Pretens ioner
Deployment Cont rol -
Incorrect as s embly Driver’s s eatbelt
pretens ioner ignit or
incorrect ass embl y Check front dri ver’s s eatbelt pretens ioner
ignit or ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B0072-11
Pass enger Seat bel t
Pret ens i oner Deployment
Control - Ci rcuit s hort t o
ground Pas s enger's s eatbelt
pretens ioner ignit or
ci rcuit s hort circui t to
ground Refer to the el ect ri cal circui t di agrams
and check pass enger's s eatbel t
pretens ioner ignit or ci rcuit for short ci rcuit
to ground B0072-12
Pass enger Seat bel t
Pret ens i oner Deployment
Control - Ci rcuit s hort t o
batt ery Pas s enger's s eatbelt
pretens ioner ignit or
ci rcuit s hort circui t to
power Refer to the el ect ri cal circui t di agrams
and check pass enger's s eatbel t
pretens ioner ignit or ci rcuit for short ci rcuit
to power B0072-13
Pass enger Seat bel t
Pret ens i oner Deployment
Control - Ci rcuit open Pas s enger's s eatbelt
pretens ioner ignit or
ci rcuit open circuit Refer to the el ect ri cal circui t di agrams
and check pass enger's s eatbel t
pretens ioner ignit or ci rcuit for open circui t B0072-19
Pass enger Seat bel t
Pret ens i oner Deployment
Control - Ci rcuit current
above thres hold Pas s enger's s eatbelt
pretens ioner ignit or
ci rcuit current above
thres hold Refer to el ect ri cal circui t diagrams and
check pass enger’s s eatbel t pretens ioner
ignit or ci rcuit for s wapped pins or cros s
coupli ng bet ween t wo firing l ines B0072-1A
Pass enger Seat bel t
Pret ens i oner Deployment
Control - Ci rcuit resi s tance
below t hres hold Pas s enger's s eatbelt
pretens ioner ignit or
ci rcuit res i st ance bel ow
thres hold Refer to el ect ri cal circui t diagrams and
check pass enger's s eatbel t pretens ioner
ignit or ci rcuit for s hort ci rcuit between
bot h l ines t o ignit or B0072-95
Pass enger Seat bel t
Pret ens i oner Deployment
Control - Incorrect as sembl y Pas s enger’s s eatbelt
pretens ioner ignit or
incorrect ass embl y Check front pass enger’s s eatbel t
pretens ioner ignit or ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B0080-11
Dri ver Seat bel t Load Li mit er
Deployment Cont rol - Circui t
s hort t o ground Driver's s afet y belt
retract or circuit s hort
ci rcuit t o ground Refer to the el ect ri cal circui t di agrams
and check dri ver's s afet y belt retract or
ci rcuit for short ci rcuit t o ground B0080-12
Dri ver Seat bel t Load Li mit er
Deployment Cont rol - Circui t
s hort t o batt ery Driver's s afet y belt
retract or circuit s hort
ci rcuit t o power Refer to the el ect ri cal circui t di agrams
and check dri ver's s afet y belt retract or
ci rcuit for short ci rcuit t o power B0080-13
Dri ver Seat bel t Load Li mit er
Deployment Cont rol - Circui t
open Driver's s afet y belt
retract or circuit open
ci rcuit Refer to the el ect ri cal circui t di agrams
and check dri ver's s afet y belt retract or
ci rcuit for open circui t B0080-19
Dri ver Seat bel t Load Li mit er
Deployment Cont rol - Circui t
current above threshold Driver's s afet y belt
retract or circuit current
above t hres hol d Refer to el ect ri cal circui t diagrams and
check dri ver’s s afet y belt retract or ci rcuit
for s wapped pi ns or cross coupli ng
bet ween t wo fi ri ng li nes

DT C
Description Possible Cause Action
B0080-1A Dri ver Seat bel t Load Li mit er
Deployment Cont rol - Circui t
res is t ance bel ow t hreshol d Driver's s afet y belt
retract or circuit res is tance
bel ow t hres hol d Refer to el ect ri cal circui t diagrams and
check dri ver's s afet y belt retract or ci rcuit
for s hort circuit bet ween both l ines t o
ignit or B0080-95
Dri ver Seat bel t Load Li mit er
Deployment Cont rol -
Incorrect as s embly Driver’s s afet y belt
retract or incorrect
as s embly Check dri ver’s safet y belt retract or
ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B0082-11
Pass enger Seat bel t Load
Limi ter Deployment Cont rol -
Circui t s hort to ground Pas s enger's s afet y belt
retract or circuit s hort
ci rcuit t o ground Refer to the el ect ri cal circui t di agrams
and check pass enger's s afet y belt
ret ractor circuit for s hort circuit t o ground B0082-12
Pass enger Seat bel t Load
Limi ter Deployment Cont rol -
Circui t s hort to bat t ery Pas s enger's s afet y belt
retract or circuit s hort
ci rcuit t o power Refer to the el ect ri cal circui t di agrams
and check pass enger's s afet y belt
ret ractor circuit for s hort circuit t o power B0082-13
Pass enger Seat bel t Load
Limi ter Deployment Cont rol -
Circui t open Pas s enger's s afet y belt
retract or circuit open
ci rcuit Refer to the el ect ri cal circui t di agrams
and check pass enger's s afet y belt
ret ractor circuit for open ci rcuit B0082-19
Pass enger Seat bel t Load
Limi ter Deployment Cont rol -
Circui t current above
t hreshol d Pas s enger's s afet y belt
retract or circuit current
above t hres hol d Refer to el ect ri cal circui t diagrams and
check pass enger’s s afet y belt retract or
ci rcuit for swapped pins or cros s coupl ing
bet ween t wo fi ri ng li nes B0082-1A
Pass enger Seat bel t Load
Limi ter Deployment Cont rol -
Circui t res is t ance below
t hreshol d Pas s enger's s afet y belt
retract or circuit res is tance
bel ow t hres hol d Refer to el ect ri cal circui t diagrams and
check pass enger's s afet y belt retract or
ci rcuit for short ci rcuit between bot h li nes
to ignit or B0082-95
Pass enger Seat bel t Load
Limi ter Deployment Cont rol -
Incorrect as s embly Pas s enger’s s afet y belt
retract or incorrect
as s embly Check pas senger’s safety bel t ret ractor
ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B00B5-11
Dri ver Seat Track Pos it ion
Rest rai nts Sens or - Circuit
s hort t o ground Driver's s eat pos it ion
sens or ci rcuit s hort circui t
to ground Refer to the el ect ri cal circui t di agrams
and check dri ver's s eat pos i ti on s ens or
ci rcuit for short ci rcuit t o ground B00B5-12
Dri ver Seat Track Pos it ion
Rest rai nts Sens or - Circuit
s hort t o batt ery Driver's s eat pos it ion
sens or ci rcuit s hort circui t
to power Refer to the el ect ri cal circui t di agrams
and check dri ver's s eat pos i ti on s ens or
ci rcuit for short ci rcuit t o power B00B5-13
Dri ver Seat Track Pos it ion
Rest rai nts Sens or - Circuit
open Driver's s eat pos it ion
sens or ci rcuit open circuit Refer to the el ect ri cal circui t di agrams
and check dri ver's s eat pos i ti on s ens or
ci rcuit for open circui t B00B5-19
Dri ver Seat Track Pos it ion
Rest rai nts Sens or - Circuit
current above threshold Driver's s eat pos it ion
sens or ci rcuit current
above t hres hol d Refer to el ect ri cal circui t diagrams and
check dri ver’s s eat pos i ti on s ens or ci rcuit
for s wapped pi ns or cross coupli ng
bet ween t wo fi ri ng li nes B00B5-1E
Dri ver Seat Track Pos it ion
Rest rai nts Sens or - Circuit
res is t ance out of range Driver's s eat pos it ion
sens or ci rcuit res i st ance
out of range Refer to the el ect ri cal circui t di agrams
and check dri ver's s eat pos i ti on s ens or for
res is tance out of range B00B5-95
Dri ver Seat Track Pos it ion
Rest rai nts Sens or - Incorrect
as sembl y Driver’s s eat pos it ion
sens or incorrect ass embl y Check dri ver’s seat posi ti on s ens or
ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B00D2-68
Rest rai nt Sys t em Mal funct ion
Indi cat or 1 - Event
informat ion Res t raint s ys tem event s
informati on Refer to el ect ri cal circui t diagrams and
check for i ns t rument clus ter i nt ernal faul t Refer to the warrant y pol icy and
procedures manual , or det ermi ne if any
prior approval programme is i n operat ion,
prior t o t he ins tal lat ion of a new modul e/
component B00D2-95
Rest rai nt Sys t em Mal funct ion
Indi cat or 1 - Incorrect
as sembl y Res t raint s ys tem incorrect
as s embly Usi ng t he manufact urer approved
di agnos t ic s yst em check and ins tal l lates t
relevant level of s oft ware to the
res traints cont rol module Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red