LAND ROVER FRELANDER 2 2006 Repair Manual

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            
          
            
          
          
              
          
             
            
   
     
    
  
 2004,2005,2006,2007,2008,2009,2010,2011,2012 Free Software Foundation,In\
c.

Important Safety Instructions
Appropri at e s ervi ce methods and correct repai r procedures are es sent ial for t he s afe, rel iable operat ion of al l motor
vehi cl es as well as t he pers onal s afet y of t he individual carryi ng out t he work.
Anyone who departs from t he ins truct ions provi ded in t his manual mus t fi rs t es tabli sh that pers onal s afet y or vehi cle
int egrit y i s not compromis ed by t he choi ce of method, tools or component s .
Warnings, Cautions and Notes in This ManualW ARNING: W arni ngs are us ed t o indicate that fai lure t o fol low a procedure correct ly may res ul t in pers onal injury.CAUTION: Cauti ons are us ed t o indicat e that failure t o fol low a procedure correct ly may res ult in damage to the
vehi cl e or equipment bei ng us ed.
• NOTE: Notes are us ed t o provide addit ional ess enti al i nformati on required to carry out a compl et e and s at is factory
repair.
Generic warnings or caut ions are in their relevant des cript ion and operat ion procedure wit hi n s ect ion 100-00. If t he generic
warni ngs or cauti ons are requi red for a procedure, there wil l be a referral to t he appropri ate des cri pt ion and operat ion
procedure.
If a warni ng, cauti on or not e only appli es to one s tep, it i s placed at the beginni ng of the s peci fi c s tep.
Trustmark Authoring Standards (TAS) Removal and Installation Procedures
• NOTE: TAS s tyl e procedures can be identi fi ed by s teps t hat have no accompanying step t ext and t he magenta color of
t he elect rical connect ors and fast eners s uch as nut s , bol ts , clamps or cli ps.
A TAS removal and i nst all at ion procedure uses a s equence of color i ll us t rat ions t o indicate the order to be foll owed when
removi ng/dis ass embli ng or ins tal li ng/ass embli ng a component .
Many of the TAS procedures will have t he ins tal lat ion i nformat ion wit hi n t he removal s teps . Thes e procedures wi ll have the
fol lowing not e at t he begi nni ng of the procedure:
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Items s uch as O-ri ng s eal s, gas ket s , s eal s, s elf-l ocki ng nut s and bolt s are to be dis carded and new component s ins tal led
unles s otherwis e s tat ed wit hin the procedure. Coated nut s or bol ts are t o be reused, unles s damaged or ot herwi se st ated
wit hin the procedure.
Speci ficat ion procedures wi ll cont ain al l techni cal data that are not part of a repair procedure.
TAS Graphics
Colors used i n t he graphic are as fol lows :
Blue - Indicates t he t arget it em, it em t o be removed/ins t al led or dis as s embl ed/as sembl edGreen and Brown - Indi cat es a s econdary it em t hat needs t o be det ached, removed/ins tal led or
dis as sembl ed/ass embl ed prior t o t he t arget it emMagent a - Indicates elect rical connectors and fas teners such as nut s, bolt s , cl amps or cl ipsPale Bl ue - is for t he special t ool (s ) and general equi pment .There may be mult ipl e s teps as si gned to one ill ust rat ion.
Numbered point ers are us ed to indicate the number of electrical connect ors and fast eners s uch as nuts , bolt s, clamps or
clips .
Items i n t he il lus trati on can be transparent or us e cutouts to show hi dden det ail (s ).

TAS Symbols
Symbol s are used ins ide t he graphics and in the text area t o enhance t he i nformat ion di spl ay. The followi ng paragraphs
describe t he various t ypes and cat egories of s ymbol s .
Prohibi ti on s ymbol s advi se on prohibi ted acti ons to eit her avoid damage or healt h an d s afety relat ed ris ks .Healt h and Safet y s ymbol s recommend t he us e of parti cul ar protecti on equipment to av
oi d or at least reduce the ris k or
s everit y of pos s ibl e injuries .

W arning s ymbols are used to indicate pot ent ial ris ks res ult ing from a cert ain component or area.
Ins t ructi on s ymbol s are us ed t o apply s ealer, lubri cant , wei ght, t ape or cl eani ng det ergent to a component .

Locat ion s ymbols are us ed to show the l ocat ion of a component or s ys tem wit hin t he vehicle.
Gears hift lever or s elector l ever pos it ion s ymbols are used to show whi ch gears hi ft l ever or s elector lever posi ti on is to bes et.

Pointer s ymbols are us ed to draw t he at tenti on t o components and give s peci al i nst ructi ons s uch as a required s equence ornumber of component s . The number of component s is refl ect ed by t he val ue ins ide the l uty arrow. A sequence number islocated i nsi de t he ci rcle. Numbers ins ide circles are als o us ed to allocate special informat ion s uch as t ightening t orques orchemical s t o a parti cular component .
Movement arrows are us ed to s how three dimens ional or rotat ional movement s . Thes e movements can i ncl ude specificvalues ins ide t he s ymbol if required.

Standard tool symbol s recommend t he use of certain s tandard t ools . Thes e t ools can include di mensi on val ues if requi red.
The fol lowing graphi c il lus trates a s et of s ymbols t hat are us ed t o provide det ailed informati on on where to appl y amat erial .

Measurement symbols provide detai led i nformat ion on where t o carry out a s peci fi c measurement . These symbols caninclude s peci fi c val ues if requi red.
Speci al Tools and Torque Fi gure(s )
Speci al t ools wi ll be s hown wi th t he t ool number in the i ll ust rat ion. The s pecial t ool number(s ), general equi pment,mat erial (s ) and t orque fi gure(s ) us ed for t he procedure s t ep wil l be s hown in t he t ext column.

Publi s hed: 11-May-2011
General Information - Important Safety Instructions
Des cript ion and Operat ion
Safet y Noti ce
Appropri at e s ervi ce methods and correct repai r procedures are es sent ial for t he s afe, rel iable operat ion of al l motorvehi cl es, as wel l as the safety of t he pers on doing t he work. This manual provides general direct ions for accompl is hings ervice and repai r work wi th tes ted effect ive t echniques. Foll owing t hem wi ll help as s ure reli abi li ty.
There are numerous vari at ions i n procedures , techni ques , t ool s, and parts for servicing vehicles , as well as i n the ski ll oft he pers on doi ng t he work. This manual cannot poss ibl y anti ci pat e al l s uch vari at ions and provi de advi ce or cauti ons as toeach. Accordingly, anyone who depart s from the i nst ruct ions provided i n t he manual mus t first es t abl is h t hat nei therpers onal s afet y or vehi cl e i nt egri ty i s compromi sed from choi ces of methods, t ools or part s .

Publi s hed: 11-May-2011
General Information - How To Use This Manual
Des cript ion and Operat ion
Copyright Statement
Copyright.© Land Rover Ltd., 2006
All rights res erved. No part of thi s publ icati on may be reproduced, s tored in a ret ri eval s yst em or t rans mit t ed in any form,electroni c, mechanical, photocopyi ng, recordi ng or other means, wi thout pri or wri tt en permi s si on of Land Rover Ltd.,Banbury Road, Li ght horne, W arwi ck, CV35 0RG
How To Use This Manual
This manual covers al l aspects necess ary in order to s ervi ce the vehicle effect ively.
The manual i s s truct ured into fi ve main secti ons , General Informat ion, Chass is , Powert rai n, El ect ri cal and Body and Paintwit h each s ect ion deali ng wit h a specific part of a vehi cl e s ys t em.
Each of t he five mai n s ect ions contain sub-sect ions deal ing wi th it ems which form a part of t hat s pecific s ys tem.
Pages at t he s t art of the manual li s t all s ect ions avai lable. Each s ect ion has a content s li s t det ail ing, where appli cable,Speci ficat ions, Des cri pt ion and Operati on, Di agnos is and Tes ti ng, General Procedures and Repair Procedures.
W here components need t o be removed or dis ass embled in s equence, each operat ion i n the s equence wil l be identi fi ednumeri cal ly and als o graphi cal ly i n an accompanying i ll us t rat ion.
All l eft -hand and ri ght-hand references t o t he vehi cl e are taken from a posi ti on s itti ng in the driver seat l ooking forward.
All l eft -hand and ri ght-hand references t o t he engi ne are taken from a pos i ti on at the flywheel looki ng t owards t he frontcamshaft pul ley.
Ins pect ion and Verificati on
Vis ual Ins pect ion Chart s , Sympt om Charts and ot her informati on charts (s uch as diagnos t ic rout ines ) or s upplement t estprocedures wit h t echnical s pecificati ons wil l navigat e t he user t o a s peci fi c t es t procedure.
Symptom Chart
The s ymptom chart indicates s ymptoms, s ources and act ions t o addres s a condit ion.
Pinpoint Test s
For el ect ri cal s yst ems , pinpoint t es t s t eps are us ed to identi fy t he s ource of a concern in a logi cal, s t ep-by-s t ep manner.Pinpoint t es t s have two col umns: CONDITIO NS and DETAILS/RESULTS/ACTIONS.
The CONDITIONS column is us ed excl usi vel y for graphi cs and icons (wi th or wi thout capt ions ) and the DETAILS/RESULTS/ACTIONS column provi des direct ion t o another tes t s tep or s pecifi c correct ive acti ons .
The boxed numbers indicate the order in whi ch the des cribed acti on is to be carri ed out.
Component Tes ts
A component t es t is us ed when a component i s t est ed in mult ipl e pinpoint t es t s, or if a procedure i s too compl icated t o beformatt ed wi thi n a s ingle page of t he pinpoint t est .
Graphics
Test graphi cs show the meas urement or t es t t o be carried out i n a t est st ep.
A repres ent ati ve tes t er graphi c is us ed for vol tmet ers and ohmmet ers .
If mult iple measurement s are made i n a s ingle graphic, the t es t leads are drawn wi th a s ol id line unt il t he t es t l ead spl it st o indicate the mult iple measurement s , at which point dashed l ines are used.
Breakout box t ype t es t ers are repres ented by a doubl e circl e t est pi n. Tes t pins are labell ed wit h t he pin number.
• NOTE: Dimens i ons quot ed are t o des ign engineeri ng s pecificati ons wit h s ervice l imits quot ed, where appl icable.
Workshop Manual Organization
The fi ve main s ect ions, t ogether wit h t he areas whi ch they cover are given below:
Section 1 - General Informat ion.Section 2 - Chas si s.Section 3 - Powert rai n.Section 4 - Elect rical.Section 5 - Body and Paint .
Sub-s ect ion numbers appear aft er the i nit ial s ect ion number, for exampl e, Section 412-01 covers Cli mate Cont rol, whi ch ispart of t he electrical s ecti on.
In the number given above, t he first di git of the number ' 4' indicates t he s ect ion i.e. Electrical.
The s econd and t hird digit s ' 12' of t he number indicate the vehicle sys tem i.e. Climate Control.