rims LAND ROVER FRELANDER 2 2006 Repair Manual

Installation).
18. Remove the front seat.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Seat
(501-10 Seat ing,
Removal and Installation).
19. Remove the floor console.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Fl oor Cons ol e
(501-12
Instrument Panel and Console, Removal and Installation).
20. Remove the RH & LH rocker panel inner trims.
21. Remove the rear seat cushion.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Seat Cushion
(501-10
Seating, Removal and Installation).
22. Re mo ve t he re a r ca rp e t s e ct i o n.
23. Remove the B-Pillar side impact sensor.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : B-Pillar Side Impact Sensor
(501-20B Supplement al Res t raint Syst em, Removal and
Installation).
24. Remove the front safety belt retractor.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Safety Belt Retractor
(501-20A Safet y Belt Sys t em, Removal and Ins t al lat ion).
25. Remove the rear safety belt retractor.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Safety Belt Retractor
(501-20A Safet y Belt Sys t em, Removal and Ins t al lat ion).
26. Release and lay aside the front carpet section.
27. Re mo ve t he re a r ca rp e t s e ct i o n.
28. Remove the front wheel and tire. LINK
29. Remove the rear wheel and tire.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Wheel and Tire
(204-04
Wheels and Tires, Removal and Installation).
30. Remove the rocker panel out er mouldi ng.
31. Remove the liftgate aperture weatherseal.
32. Remove the forced air extraction grille.
33. Release and lay aside the insulating material at the inner
bulkhead.
34. Release and lay aside the insulating material at the inner quarter
panel.
35. Release and lay aside the wiring harnesses at the A-Pillar,
B-Pillar and rocker panel.
36. Release and lay aside the wiring harness along the inner quarter
panel and back panel.
37. Release and lay aside the insulating material at the inner quarter
panel.
38. RH side: Drain the fuel tank.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Fuel Tank Draining
(310-00
Fuel Sys t em - General Informat ion, General Procedures).
39. RH side: Remove the fuel tank filler pipe.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Fuel Tank Filler Pipe
(310-01A
Fuel Tank and Lines - I6 3.2L Petrol, Removal and Installation).
40. Remove the fender mounting bracket:
Mill out 3 spot welds. If not re-using the mounting the upper
spot weld does not have to be removed.
Separate the mounting from the A-Pillar.
Retain the mounting if it is being reused, if not, discard.

Publ is hed: 11-May-2011
Side Panel Sheet Metal Repairs - Side Panel Front Section
Removal and Installation
Removal
CAUTION: The side panel front section must be MIG slot brazed to its reinforcement, which contains DP600, (Dual
Phase steel). MIG plug we lds / spot w elds, must not be use d.
• NOTE: The side panel front section is serviced as a separate weld on panel, serviced less the fender mounting bracket,
which is serviced separately.
• NOTE: There are NVH elements attached inside this panel, they are not serviced on the new panel. If damaged, new
element/s will be required.
1. The s ide panel front s ect ion is replaced in conjunct ion wit h:
Front bumper cover
Front fender
Hood
Front door
Rear door
Instrument panel
Windshield glass
Headliner
2. Fo r a d d i t i o na l i nf o rma t i o n re l a t i ng t o t hi s re p a i r p ro ce d ure
please see the following:
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
St a nd a rd W o rks ho p P ra ct i ce s
(100-00 Ge ne ra l I nf o rma t i o n,
Description and Operation).
3. Remove the hood.
4. Remove the front fender.
5. Remove the front door.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Door
(501-03 Body
Closures, Removal and Installation).
6. Remove the rear door.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Door
(501-03 Body
Closures, Removal and Installation).
7. Remove the headliner.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Headliner - Vehicles
Without: Tilting Roof Opening Panel (501-05 Int eri or Tri m and
Ornamentation, Removal and Installation) /
Headliner - Vehicles With: Tilting Roof Opening Panel
(501-05
Int erior Trim and Ornamentat ion, Removal and Installat ion).
8. Re move t he i ns t rume nt pa ne l .
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Instrument Panel - TD4
2.2L Di es el (501-12 Ins t rument Panel and Cons ole, Removal
and Installation).
9. Remove the windshield glass.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Windshield Glass
(501-11
Glass, Frames and Mechanisms, Removal and Installation).
10. Remove the upper and lower door hinges from the A-Pillar, 4
x bol t s .
11. Remove the upper and lower door hinges from the B-Pillar, 4
x bol t s .
12. Remove the front door striker from the B-Pillar.
13. Re mo ve t he s i d e a i r curt a i n mo d ul e .
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Si d e A i r Curt a i n Mo d ul e
(501-20B Suppl ement al Res t rai nt Sys t em, Removal and
Installation).
14. Remove the rear seat cushion.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Seat Cushion
(501-10
Seating, Removal and Installation).
15. Remove the RH & LH rocker panel inner trims.
16. Remove the B-Pillar side impact sensor.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : B-Pillar Side Impact Sensor

Publ is hed: 11-May-2011
Side Panel Sheet Metal Repairs - B-Pillar Outer Panel
Removal and Installation
Removal
CAUTION: The B-Pillar outer panel must be MIG slot brazed to the B-Pillar reinforcement, which is BH300, (Bake
Hardened steel) and the rocker panel inner reinforcement, which is DP600, (Dual Phase steel). MIG plug we lds / spot
we lds, must not be used.
• NOTE: The B-Pillar outer panel is serviced as a separate weld-on panel.
• NOTE: There is an NVH element attached inside this panel, it is not serviced on the new panel. If damaged, a new
element will be required.
• NOTE: If the B-Pillar outer is replaced without the B-Pillar reinforcement, the upper section butt joint can be made lower
down the pillar if required.
1. The B-Pillar out er panel is replaced in conjunct ion wit h:
Front door
Rear door
Headliner
2. Fo r a d d i t i o na l i nf o rma t i o n re l a t i ng t o t hi s re p a i r p ro ce d ure
please see the following:
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
St a nd a rd W o rks ho p P ra ct i ce s
(100-00 Ge ne ra l I nf o rma t i o n,
Description and Operation).
3. Remove the front door.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Door
(501-03 Body
Closures, Removal and Installation).
4. Remove the rear door.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Door
(501-03 Body
Closures, Removal and Installation).
5. Remove t he upper and l ower door hi nges from t he B-Pi l lar, 4 x
bolts.
6. Remove the front door striker from the B-Pillar.
7. Remove the front seat.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Seat
(501-10
Seating, Removal and Installation).
8. Remove the rear seat cushion.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Seat Cushion
(501-10
Seating, Removal and Installation).
9. Remove the front safety belt retractor.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Safety Belt Retractor
(501-20A Safe t y Bel t Sys t em, Removal and Ins t al l at i on).
10. Remove t he headli ner.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Headliner - Vehicles
Without: Tilting Roof Opening Panel (501-05 Int eri or Tri m and
Ornamentation, Removal and Installation) /
Headliner - Vehicles With: Tilting Roof Opening Panel
(501-05
Int erior Trim and Ornamentat ion, Removal and Installat ion).
11. Remove the RH & LH rocker panel inner trims.
12. Remove the B-Pillar side impact sensor.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : B-Pillar Side Impact Sensor
(501-20B Suppl ement al Res t rai nt Sys t em, Removal and
Installation).
13. Re mo ve t he s i d e a i r curt a i n mo d ul e .
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Si d e A i r Curt a i n Mo d ul e
(501-20B Suppl ement al Res t rai nt Sys t em, Removal and
Installation).
14. Remove the roof moulding, front and rear sections.
15. Remove the rocker panel outer moulding.
16. Release and lay aside the front carpet section.
17. Re mo ve t he re a r ca rp e t s e ct i o n.
18. Release and lay aside the wiring harness along the B-Pillar
i nne r a nd i nne r ro cke r p a ne l .

Publ is hed: 11-May-2011
Side Panel Sheet Metal Repairs - Rocker Panel
Removal and Installation
Removal
CAUTION: The rocker panel must be MIG slot brazed to the rocker panel inner reinforcement, which is DP600, (Dual
Phase steel). MIG plug we lds / spot w elds must not be use d.
• N O T E: T he ro cke r p a ne l i s s e rvi ce d a s a s e p a ra t e w e l d -o n p a ne l .
1. The rocker pane l i s repl ace d i n conjunct i on wi t h:
Front bumper cover
Front fender
Front door
Rear door
2. Fo r a d d i t i o na l i nf o rma t i o n re l a t i ng t o t hi s re p a i r p ro ce d ure
please see the following:
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
St a nd a rd W o rks ho p P ra ct i ce s
(100-00 Ge ne ra l I nf o rma t i o n,
Description and Operation).
3. Remove the fender.
4. Remove the front door.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Door
(501-03 Body
Closures, Removal and Installation).
5. Remove the rear door.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Door
(501-03 Body
Closures, Removal and Installation).
6. Remove the front road wheel.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Wheel and Tire
(204-04
Wheels and Tires, Removal and Installation).
7. Re mo ve t he re a r ro a d w he e l .
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Wheel and Tire
(204-04
Wheels and Tires, Removal and Installation).
8. LH side: Remove the hood release handle.
9. Remove the front seat.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Seat
(501-10
Seating, Removal and Installation).
10. Remove the floor console.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Floor Console
(501-12
Instrument Panel and Console, Removal and Installation).
11. Remove the front door aperture weatherseal.
12. Remove the rear door aperture weatherseal.
13. Remove the cowl side trim panel.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Cowl Side Trim Panel
(501-05 Int eri or Trim and Ornament at i on, Removal and
Installation).
14. Re mo ve t he B -P i l l a r up p e r t ri m.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : B-Pillar Upper Trim Panel
(501-05 Int eri or Trim and Ornament at i on, Removal and
Installation).
15. Remove the RH & LH B-Pillar lower trims.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : B-Pillar Lower Trim Panel
(501-05 Int eri or Trim and Ornament at i on, Removal and
Installation).
16. Remove the rear quarter trim panel.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Quarter Trim Panel
(501-05 Int eri or Trim and Ornament at i on, Removal and
Installation).
17. Remove the RH & LH rocker panel inner trims.
18. Remove the rocker panel outer moulding.
19. Remove the back panel inner trim.
20. Remove the rear seat cushion.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Seat Cushion
(501-10
Seating, Removal and Installation).
21. Remove the front safety belt retractor.

Publ is hed: 11-May-2011
Rear End Sheet Metal Repairs - Quarter Panel
Removal and Installation
Removal
CAUTION: The quarter panel must be MIG slot brazed to the rocker panel inner reinforcement, which is DP600, (Dual
Phase steel). MIG plug we lds / spot w elds must not be use d in this are a.
• NOTE: The quarter panel is serviced as a separate weld-on panel.
• NOTE: There are NVH elements inside this panel, they are not serviced on the new panel. If damaged, a new element
will be required.
1. The quarter panel is replaced in conjunction with:
Rear bumper cover
Rear door
Quarter glass
Headliner
2. Fo r a d d i t i o na l i nf o rma t i o n re l a t i ng t o t hi s re p a i r p ro ce d ure
please see the following:
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
St a nd a rd W o rks ho p P ra ct i ce s
(100-00 Ge ne ra l I nf o rma t i o n,
Description and Operation).
3. Re move t he re a r bumpe r co ve r.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Bumper
(501-19
Bumpe rs , Re mo va l a nd Ins t a l l a t i on).
4. Remove the rear door.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Door
(501-03 Body
Closures, Removal and Installation).
5. Remove the headliner.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Headliner - Vehicles
Without: Tilting Roof Opening Panel (501-05 Int eri or Tri m and
Ornamentation, Removal and Installation) /
Headliner - Vehicles With: Tilting Roof Opening Panel
(501-05
Int erior Trim and Ornamentat ion, Removal and Installat ion).
6. Re mo ve t he re a r d o o r s t ri ke r f ro m t he C-P i l l a r.
7. Remove the roof moulding, front and rear sections.
8. Re mo ve t he s i d e a i r curt a i n mo d ul e .
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Si d e A i r Curt a i n Mo d ul e
(501-20B Suppl ement al Res t rai nt Sys t em, Removal and
Installation).
9. Remove the rear quarter glass.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Quarter Window
Gl a s s (501-11 Glass, Frames and Mechanisms, Removal and
Installation).
10. Remove the front seat.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Front Seat
(501-10
Seating, Removal and Installation).
11. Remove the floor console.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Floor Console
(501-12
Instrument Panel and Console, Removal and Installation).
12. Remove the RH & LH rocker panel inner trims.
13. Remove the rear seat cushion.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Seat Cushion
(501-10
Seating, Removal and Installation).
14. Re mo ve t he re a r ca rp e t s e ct i o n.
15. Remove the rear safety belt retractor.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Safety Belt Retractor
(501-20A Safe t y Bel t Sys t em, Removal and Ins t al l at i on).
16. Remove the liftgate aperture weatherseal.
17. Remove the forced air extraction grille.
18. Remove the rear wheel and tire.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Wheel and Tire
(204-04
Wheels and Tires, Removal and Installation).
19. Remove the rocker panel outer moulding.
20. Release and lay aside the wiring harness along the inner

Publ is hed: 11-May-2011
Rear End Sheet Metal Repairs - Spare Wheel Well
Removal and Installation
Removal
• NOTE: The spare wheel well is serviced as a separate weld on panel, it includes the spare wheel retaining bracket but
not the crossmember.
• NOTE: The panel is serviced less its weld studs
1. The spare wheel well is replaced in conjunction with:
Rear bumper cover
Rear bumper
Back panel
Back panel assembly
Fuel t ank
Rear subframe and suspension assembly
2. Fo r a d d i t i o na l i nf o rma t i o n re l a t i ng t o t hi s re p a i r p ro ce d ure
please see the following:
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
St a nd a rd W o rks ho p P ra ct i ce s
(100-00 Ge ne ra l I nf o rma t i o n,
Description and Operation).
3. Remove the back panel assembly.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Back Panel
(501-30 Rear
End Sheet Metal Repairs, Removal and Installation).
4. Remove the rear subframe and suspension as an assembly.
5. Remove the fuel tank.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Fuel Tank
(310-01A Fuel
Tank and Lines - I6 3.2L Petrol, Removal and Installation) /
Fuel Tank
(310-01B Fuel Tank and Li nes - TD4 2.2L Di es el,
Removal and Installation).
6. Remove the rear seat.
7. Remove the RH and LH rocker panel inner trims.
8. Remove the RH and LH rear quarter panel mouldings.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Rear Quarter Panel
Moulding (501-08 Ext eri or Trim and Ornament at i on, Removal
and Installation).
9. Release and lay aside the carpet.
10. Remove the RH and LH brake pipes.
11. Release and lay aside the wiring harnesses at the floor panel
and inner quarter panels.
12. Mill out the spot welds.

Supplementary restraints system
60
L
Note: The location points of airbags fitted to
the vehicle are marked by the word AIRBAG
embossed into the trim.
Always contact your Land Rover
Dealer/Authorised repairer if :-
• An airbag inflates.
• The front or sides of the vehicle are
damaged.
• Any part of the SRS shows signs of
cracking or damage, including trim
covering airbags.
Airbag operation
Airbags cannot deploy co rrectly if they are
obstructed. Examples of obstructions are :-
• Any part of an occupa nts body in contact
with, or close to, an airbag cover. •
Objects placed on, or close to, an airbag
cover.
• Clothing, sun screens, or other material
hanging from grab handles.
• Clothing, cushions, or other material,
covering seat mounted airbags.
• Seat covers which are not approved by
Land Rover, or specifically designed for
use with seat mounted airbags.
This list is not exhaustive, and it remains the
responsibility of the driv er and passengers to
ensure that the airbags are not obstructed in
any way.
Deployment and deflation
In the event of a collision the airbag control
system monitors the ra te, and direction of
deceleration. If required to supplement the seat
belts, airbags will be deployed as appropriate.
Front airbags
The front passenger's, and driver's airbags are
able to deploy in two stages depending on the
severity of the frontal impact. In a severe
impact the airbags inflate fully to offer
maximum protection. In a lesser impact full
deployment is not require d, so the airbags are
partially inflated.
Side and curtain airbags
Side and curtain airbag s are designed to offer
increased protection for the torso and head in
a side impact. The curtain airbags deflate at a
slower rate than the front, or side airbags to
afford greater protection from serious head
injuries.
Phone systems should only be
installed by qualified persons familiar
with the operation of, and
requirements for, vehicles fitted with SRS. If
you are in any doubt, seek advice from your
Land Rover Dealer/Authorised repairer.
WARNINGS
For the airbags to operate correctly the
roof lining and door post trims must
be in good condition, correctly fitted,
and free from obstructi on. Any damage, wear,
or incorrect fitment shoul d be referred to your
Land Rover Dealer/Aut horised repairer as
soon as possible for ex amination and repair.
Do not allow passe ngers to obstruct
the operation of the airbags by placing
any part of their person, or any
objects, in contact with, or close to, an airbag
module. Airbags deploy at very high speeds,
and can cause serious inju ry or death if objects
or occupants are within the area of
deployment.
WARNINGS

149
Load carrying
R
LUGGAGE COVERS
Fitting the luggage cover
1. Insert the location peg on the left-hand end
of the luggage cover into the slot.
2. Lower the right-hand end into position by
pulling back th e release button.
3. Ensure that when the cover is in position
the release button returns to its engaged
position.
Reverse the installation procedure to remove
the luggage cover.
Operating the luggage cover
1. Pull the luggage cover blind towards the
rear of the vehicle.
2. Engage the end pegs into the recesses
provided in the lugga ge space side trims.
WARNING
When fitting the luggage cover ensure
that the location pegs on the left-hand
side are fully engaged, and the release
button on the right-hand side is fully home.
Failure to do so may allow the luggage cover to
move during an accident or sudden
manoeuvre.
E83609
WARNING
Never place objects on top of the
luggage cover. During an accident or
sudden manoeuvre l oose objects can
cause serious injury or death.
CAUTIONS
When retracting the cover, ensure that
no items are on top of the cover. Items
left on top of the cove r, paper or fabrics
for example, may be drawn into the
mechanism and cause it to jam.
If the cover is damaged in any way, it
should not be used. The damaged area
may prevent the cover from operating
correctly.
E83608

Vehicle care
154
L
Vehicle careCLEANING THE ALLOY WHEELS
Wash the wheels with soap and water, this
should be done more frequently when the
wheels are exposed to he avy dirt deposits, salt,
clay etc. If you are unsure how often to clean
the wheels in particular conditions, seek advice
from your Land Rover Dealer/Authorised
Repairer.
Land Rover approved wheel cleaner should be
used to remove heavy soiling.
CLEANING THE EXTERIOR
Washing the vehicle
Remove heavy deposits of mud and dirt with a
hose before washing the vehicle.
Wash the vehicle frequently using a sponge
and generous quantities of cold or luke warm
water containing a suit able car shampoo. Rinse
thoroughly, and dry with a chamois leather, or
synthetic substitute.
Removing tar spots
Use white spirit to remove tar spots and
stubborn grease stains from paintwork. Ensure
that after using white spirit, the area is washed
immediately with soapy water to remove all
traces of spirit.
CAUTION
Do not use non-approved, or acid based
wheel cleaners. These can damage the
wheel coating which may lead to
corrosion of the wheel rims.
CAUTIONS
Some high pressure cleaning systems
are sufficiently pow erful to penetrate
door/window seals, and damage trim
and door locks. Never aim the water jet directly
at the engine air intake, heater air intakes, body
seals (doors, sunroof, windows etc) or at any
components which may be damaged (lights,
mirrors, exterior trim etc).
E79400
Do not use a power wash system in the
engine bay area as it may damage fragile
components, electrical systems etc.
Ensure that you read and comply with all
warnings and instruct ions supplied with
any cleaning products.
Never use cleaning products which are
not approved for use on vehicles.
CAUTION
Substances which are corrosive, such
as bird droppings, tr ee resin, dead
insects, tar spots, road salt, and
industrial fall out, can damage the vehicle's
paintwork. Any such deposits should be
removed as soon as possible to prevent
damage to the vehicle's paintwork.
CAUTIONS