transmission fluid LAND ROVER FRELANDER 2 2006 User Guide

Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - Transmission Fluid Drain and RefillI6
3.2L Petrol
General Procedures W ARNING: Observe due care when drai ning, as the flui d can be very hot .
Ens ure t hat the aut omat ic trans mi s si on is in 'P' and t he handbrake is
ful ly appli ed.
1.
Remove t he air cleaner hous ing.
Refer t o: Air Cleaner (303-12B Intake Ai r Dis tribut ion and Fil tering -
TD4 2.2L Dies el, Removal and Inst all ati on).
2.
Clean t he area around the trans mi s si on fl uid fil ler plug.
3. Remove t he transmis si on fluid fil ler plug.
4.
5. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
• NOTE: Make s ure that t he vehi cl e is st andi ng on a level s urface.
Rais e and s upport t he vehi cl e.
5.
Remove t he front unders hiel d.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
6.
Clean t he area around the trans mi s si on fl uid l evel and drai n plugs .
7.
Place a contai ner under the t rans mi ss i on.
8.

Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - Transmission Fluid Level CheckTD4
2.2L Diesel
General Procedures W ARNING: Observe due care when drai ning, as the flui d can be very hot .
Ens ure t hat the aut omat ic trans mi s si on is in 'P' and t he handbrake is
ful ly appli ed.
1.
Clean t he area around the trans mi s si on fl uid fil ler plug.
2. Remove t he transmis si on fluid fil ler plug.
3.
4. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
• NOTE: Make s ure that t he vehi cl e is st andi ng on a level s urface.
Rais e and s upport t he vehi cl e.
4.
Remove t he front unders hiel d.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
5.
Clean t he area around the trans mi s si on fl uid l evel plug.
6.
Place a contai ner under the t rans mi ss i on.
7.
Lower the vehicle.
8.
Add 0.5 li tres of trans mi s si on fl uid.
9.
10. CAUTION: A new O-ring s eal is t o be ins tall ed.
Inst all t he transmis si on fluid fil ler plug.
T orque: 40 Nm 10.
Connect t he Land Rover approved diagnos t ic equipment. St art and
run the engine.
11.
Us ing t he diagnos ti c equi pment t o moni tor t he transmis s ion fluid
t emperature, al low the t emperat ure t o reach 60 degrees C.
12.

Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - Transmission Fluid Drain and RefillTD4
2.2L Diesel
General Procedures W ARNING: Observe due care when drai ning, as the flui d can be very hot .
Ens ure t hat the aut omat ic trans mi s si on is in 'P' and t he handbrake is
ful ly appli ed.
1.
Clean t he area around the trans mi s si on fl uid fil ler plug.
2. Remove t he transmis si on fluid fil ler plug.
3.
4. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
• NOTE: Make s ure that t he vehi cl e is st andi ng on a level s urface.
Rais e and s upport t he vehi cl e.
4.
Remove t he front unders hiel d.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
5.
Clean t he area around the trans mi s si on fl uid l evel and drai n plugs .
6.
Place a contai ner under the t rans mi ss i on.
7.

Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - Transmission Fluid Pan, Gasket and
Filter
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Drai n t he t ransmis s ion fluid.
Refer t o: Transmis s ion Flui d Drai n and Refi ll - I6 3.2L Pet rol (307-01Automat ic Transmis si on/Trans axl e, General Procedures ).
3.
Remove t he front subframe as s embly.
Refer t o: Front Subframe (502-00 Uni -Body, Subframe and Mount ingSyst em, Removal and Ins tall ati on).
4.
5. CAUTION: Be prepared to col lect escaping oil .5.
Remove t he gas ket.6.
Installation
For seal ant s peci fi cat ion, refer to t he s peci fi cat ions s ect ion.
Refer t o: Specificati ons (307-01 Aut omati c Trans mis s ion/Trans axle,Speci fi cat ions ).
1.

Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - Transmission Fluid Pan
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Drai n t he t ransmis s ion fluid.
Refer t o: Transmis s ion Flui d Drai n and Refi ll - I6 3.2L Pet rol (307-01Automat ic Transmis si on/Trans axl e, General Procedures ).
2.
Remove t he front subframe as s embly.
Refer t o: Front Subframe (502-00 Uni -Body, Subframe and Mount ingSyst em, Removal and Ins tall ati on).
3.
4. CAUTION: Be prepared to col lect escaping oil .4.
Remove t he gas ket.5.
Installation
For seal ant s peci fi cat ion, refer to t he s peci fi cat ions s ect ion.
Refer t o: Specificati ons (307-01 Aut omati c Trans mis s ion/Trans axle,Speci fi cat ions ).
1.

Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - TransmissionI6 3.2L Petrol
Removal
Special T ool(s) 205-857
Remover, Halfs haft 303-021
Engine s upport bracket 303-1219
Locki ng Tool , Crankshaft 303-662
Support Beam Arm and Hook As s embly, Engi ne
General Equipment Powert rai n Jack
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he s tart er mot or.
Refer t o: Start er Motor (303-06A Starti ng Sys t em - I6 3.2L Pet rol ,
Removal and Ins tall ati on).
3.
Drai n t he t ransmis s ion fluid.
Refer t o: Transmis s ion Flui d Drai n and Refi ll - I6 3.2L Pet rol (307-01
Automat ic Transmis si on/Trans axl e, General Procedures ).
4.
Drai n t he cool ant .
5.

Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - TransmissionTD4 2.2L Diesel
Removal
Special T ool(s) 205-754A
Spli tt er, Ball Joint s 211-316
Separat or, Ball Joi nt
General Equipment Powert rai n Jack
• NOTE: If the t rans mi ss ion is t o be removed for acces s , there is no need t o drai n t he transmis s ion fluid as long as t he
fl uid cooler is not di sconnect ed from t he t rans mis s ion as s embly.
• NOTE: If the t rans mi ss ion is t o be removed for acces s , there is no need t o drai n t he transmis s ion fluid as long as t he
fl uid cooler is not di sconnect ed from t he t rans mis s ion as s embly.
Remove t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,
Removal and Ins tall ati on).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Siphon t he fl uid from t he power s t eering res ervoi r.
3. 4. W ARNING: Make sure t hat a new s teeri ng
column flexibl e coupl ing bolt i s ins t al led.
Di sconnect t he lower s teeri ng column from t he st eeri ng
gear.
4.
Remove t he s tart er mot or.
Refer t o: Start er Motor (303-06B Starti ng Sys t em - TD4 2.2L Dies el,
Removal and Ins tall ati on).
5.

Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - TransmissionI6 3.2L Petrol
Installation
General Equipment Powert rai n Jack
Inst all t he TCM.
T orque: 24 Nm 1.
Inst all t he transmis si on s elector lever.
T orque: 13 Nm 2.
Inst all t he transmis si on fluid cooler.
T orque: 10 Nm 3.
Remove t he torque convert er retai ner.
4.
5. CAUTIONS: Make s ure that t he torque convert er remains in t he
t rans mis s ion. Make s ure that t he component is correctl y located on t he
l ocati ng dowels . Make s ure that t he mat ing faces are clean and free of
corros i on and forei gn mat erial .
• NOTE: This st ep requires t he aid of another t echnician.
Inst all t he transmis si on and convert er.
5.
Inst all t he transmis si on ret aining bol ts .
T orque: 47 Nm 6.
Remove t he transmis si on s upport.
General Equi pment: Powert rai n Jack 7.
Inst all t he engi ne mount bracket .
T orque: 90 Nm 8.
Inst all t he engi ne mount LH.
T orque: 175 Nm 9.
10. W ARNING: Make sure t hat new nut s are ins tal led.
Inst all t he bracket .
T orque: M12 80 Nm M8
25 Nm 10.
Remove t he engi ne s upport .
11.

Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - TransmissionTD4 2.2L Diesel
Installation
General Equipment Powert rai n Jack
• NOTE: If the t rans mi ss ion is t o be removed for acces s , there is no need t o drai n t he transmis s ion fluid as long as t he
fl uid cooler is not di sconnect ed from t he t rans mis s ion as s embly.
• NOTE: If the t rans mi ss ion is t o be removed for acces s , there is no need t o drai n t he transmis s ion fluid as long as t he
fl uid cooler is not di sconnect ed from t he t rans mis s ion as s embly.
1. CAUTION: Make s ure that the dowel s are st il l locat ed on t he
engine and not t he trans mi s si on.
Remove t he torque convert er retai ner.
1.
2. CAUTIONS: Make s ure that t he torque convert er remains in t he
t rans mis s ion. Make s ure that t he component is correctl y located on t he
l ocati ng dowels . Make s ure that t he mat ing faces are clean and free of
corros i on and forei gn mat erial . Make s ure that t he dowel s are s ti ll located on the engine and
not the trans mi s si on.
• NOTE: This st ep requires t he aid of another t echnician.
Inst all t he transmis si on and convert er.
T orque: 47 Nm 2.

Publi s hed: 11-May-2011
Transmission/Transaxle Cooling - Transmission Cooling
Des cript ion and Operat ion
COMPONENT LOCATION - STANDARD CLIMATE
ItemPart NumberDescription
1-Transmis s ion fluid cooler
COMPONENT LOCATION - HOT CLIMATE