heater LAND ROVER FRELANDER 2 2006 Owner's Manual

CLIMATE CONTROL HEATER MATRIX
The heat er mat rix is i nst all ed in the cli mate cont rol as sembl y, l ocat ed on t he vehi cl e cent er li ne bet ween t he ins trumentpanel and t he engi ne bulkhead. Two pi pes pas s t hrough t he bul khead i nto the engine compart ment and connect to as uppl y and a return cool ing s yst em heat er hos e. The coolant s uppl y hos e is connect ed t o an outl et on the thermal controlmodule. The cool ant return hose is connect ed to the EGR cool er.
The mat ri x is cons truct ed from al uminum wit h t wo end t anks i nterconnect ed wit h t ubes. Aluminum fins are locatedbetween t he t ubes and t rans fer heat to the pas s ing air. Coolant is s upplied to the heater mat ri x at all t imes when theengi ne is running.For addit ional informat ion, refer t o: Heati ng and Vent il ati on (412-01 Cl imat e Control, Des cript ion and Operat ion).
ENGINE COOLANT
The long-l ife engine coolant is s i licate free and is not t o be mixed wi th convent ional engi ne coolant .
The cool ing s ys tem cont ai ns approximat el y 8 l it ers (8.5 US quart s) of a 50/50 wat er and l ong li fe coolant concentrati on.
PRINCIPLES OF OPERATION
Cooling Sys tem Flow at Normal Operat ing Temperat ure

25-Fuel fired heat er (i f fi tt ed)
26-Auxili ary coolant pump **
* Vehicles wit hout fuel fired heat er.
** Vehicles wi th fuel fi red heater.
INTELLIGENT TECHNOLOGY
New and revi s ed components as di s cus s ed in this secti on have been developed t o ensure t hat al l vehicl e s ys t ems operatevirtuall y uninterrupt ed in a Stop/St art cycl e.
Voltage Quality Module
Duri ng an engine St op/Start cycle t he VQM (volt age qual it y module) mai ntains t he vehicle’s el ect ri cal s yst ems by s upplyinga s upport volt age around the vehicle's electroni c components during an engine res tart. This al lows crucial vehicle s ys temst o cont inue unint errupt ed when t here i s a s udden draw of amps from the bat tery.
The vehi cl e’s s t art er mot or cons umes 2kW of el ect ri cal power and can draw s everal hundred amps of current from thebatt ery during cranking. Thi s s udden draw of current causes a momentary volt age drop around al l t he vehicle ci rcuit s. Manyof the vehicle's electroni c s ys t ems are des i gned t o operat e at a nomi nal 12 volt s , so thi s s udden drop in bat tery volt agewit hout the VQM ins t al led woul d temporaril y i nt errupt servi ces such as :
audi o s yst emcel lul ar phonenavi gat ion sys temmes s age Cent er.
Once the engi ne is runni ng a s ignal from t he ECM triggers a relay wit hi n t he VQM t o bypass the converter s t age andvolt age control is gi ven back t o t he vehi cl e's normal charging sys tem. The VQM is specified t o boost vol tage for ones econd, alt hough i n many s it uati ons i t can s upply a volt age boos t for up t o 5 seconds .
The VQM is effecti vel y a DC (direct current) converter, which convert s a variable DC input vol tage from as l ow as 6V up t oa s t abl e 12V DC out put ± 0.5V.
Rated at a nominal 180W , it can s uppl y up t o 15 amps of load at 12 vol ts . The VQM can t olerat e i ns t ant aneous s pikes upt o 300 W at ts , enough to maintai n uninterrupt ed power t o vehicle s ys tems during engine cranking.
VQM fault s are trans mi tt ed via a diagnost ic l ink t o t he CJB where they are hel d; the fault codes can be di agnos ed us ingLand Rover approved diagnos t ic equipment .
Battery Monitoring System
Mounted on t he batt ery negat ive t ermi nal t he BMS (batt ery moni toring s yst em) module is i ntegral wi th t he batt erynegat ive cable.
Batt ery healt h s t at us i s a fundamental fact or in t he correct operat ion of t he Stop/St art s ys tem. Computat ion of t he batt erys tat us is performed by t he BMS module and will i nit iate a ‘St op Inhi bit or’ or ‘Start Ini ti at or’ i n a St op/Start cycle if t hebatt ery cannot meet t he requi red demand. For addit ional informati on refer to the ‘Stop Inhi bit ors , Start Init iat ors and St art

however remain i ll uminated.
A ‘st all recovery’ event is the onl y s tat e when t he Stop/St art s yst em wil l permit t he engine t o be s t art ed when thet ransmis s ion i s in gear; hence t he requirement for t he cl utch pedal to be full y depres sed. If the s t all recovery fai ls and t heengi ne does not res tart, t he dri ver wi ll be reques ted vi a t he Mess age Center t o ‘s elect neutral ’ to at t empt anot her rest art .
If the engine does not res t art aft er thi s request t he ‘st all recovery’ mode wil l ti me-out and deact ivate. At t his point t he‘Eco’ i con in t he i ns t rument panel wi ll exti ngui sh and the light s usual ly as s ociat ed wi th an engi ne st all wi ll il lumi nat e. As ares ult t he dri ver will be requi red to perform a convent ional engi ne res tart.
Alt hough st all recovery i s a feat ure of t he St op/Start sys t em i t is pos si ble for it t o acti vat e i ndependent ly from t heStop/St art parameters . For exampl e:
If the St op/Start s ys t em has been deact ivated by the driver st all recovery wi ll s ti ll funct ion.Stal l recovery wil l act ivate at ambi ent temperat ures as l ow as (minus ) - 2°C, whereas the St op/Syst em operat ingt emperature threshold is above 4°C.Different t o t he operat ion of t he Stop/St art s yst em, s tal l recovery wil l st il l functi on when the vehicle is t owing;refer to the ‘Trail er Towi ng’ s ect ion.
• NOTE: As t he neces s ary cri teria will not have been sat is fi ed when t he vehi cl e i s at the beginning of a journey s t allrecovery wi ll not functi on. For exampl e, if t he vehi cl e s tal ls when l eavi ng the garage or driveway a convent ional engineres t art wi ll be required.
Trailer Towing
The Stop/St art s ys tem wil l aut omati cal ly di sabl e when t rail er light s are det ect ed by t he CJB via s ignals from t he t rail ermodule, t hi s informat ion i s t hen trans mi tt ed t o t he ECM. It i s not pos s ibl e for t he s ys t em t o det ect when a trai ler powerplug i s ins ert ed i n the vehicl e’s t owi ng s ocket s o it us es operat ion of t he trail er l ights as it s indi cat or.
The t rail er towing sys tem inhi bi ts St op/St art as i t is pos s ible that trail er power requirements could interfere wit h t heoperati on of the bat tery monit ori ng s ys t em. In parti cul ar, a t rai ler batt ery could revers e t he feed current t o t he vehicleduri ng an engi ne cranking event , t hi s coul d pos si bly:
Confus e t he bat t ery monit ori ng s ys t em i nto det ect ing an unreal is t ically smal l current at engi ne cranking.Rupture the fus e as sociat ed wit h t he t rail er modul e.
Climate Control System
• NOTE: The ‘ECON’ butt on has been renamed ‘A/C’ to prevent confus ion wi th the St op/St art s yst em ‘Eco’ s wit ch.
A number of changes have been made to the l ogi c and operati on of climat e control system, wit hi n a St op/St art cycle to:
maint ain occupant comfortprevent winds hi eld mis ti ngcons erve bat tery power.
This has been achi eved by the ATC (automat ic t emperat ure control) module monit oring and varyi ng, as necess ary variousclimate control funct ions wi thi n a St op/Start cycle.
In s ome circums t ances t he ATC has t he capabil it y to inhibit an engi ne s hut down or init iat e an engine rest art wit hi n aStop/St art cycle. Thi s i s achi eved by t he ATC module communi cat ing wit h t he CJB on the medi um s peed CAN. The variousoverri de functi ons the ATC has in a St op/St art cycl e are di s cus s ed bel ow:
Coolant temperat ure
The ATC module wil l i nhibit an engine shut down or i nit iat e an engine res t art wi thi n a St op/Start cycle if t he coolantt emperature fal ls below the calculat ed t hreshol d to s upport t he cabin t emperat ure s et by t he vehi cl e occupant s .
W i nds hiel d demis t ing
The variant of cli mate control fi tt ed t o the vehicl e influences t he s oft ware changes that have been made. For exampl e, thebase cl imat e-control s ys tem does not have a humi dit y s ens or, as us ed on a highline sys tem t o ini ti at e a winds hi elddemis t . Therefore, a calculat ion for demis ti ng the winds hi eld i s made us ing t he s ignals from t he rai n s ens or and ambientt emperature s ens or. Us i ng the probabi lit y t hat windshi eld mis ti ng wil l occur if i t is raining and t he ambi ent t emperat ure i scool , the ATC wil l presume a wi nds hiel d demis t is required and s tart the engine when i n a St op/St art cycl e.
Evaporat or temperat ure the main cause of windshi eld mis ti ng is al s o monit ored and t he high-line cl imat e cont rol s yst emwil l periodicall y cool t he evaporat or as neces s ary t o reduce mi s ti ng during a Stop/St art cycl e. The sys tem operates thewinds hield demis t s hut ter and i f the evaporator i s wet t he shut ter wi ll remai n clos ed for a few seconds after an engineres t art unti l the vapor is di ss ipat ed.
If the driver sel ect s eit her ‘programmed defros t ’ or t he ‘wi ndshi el d heater’ i t is as s umed t hat a qui ck demis t of thewinds hield is requi red. Therefore, t he ATC vi a the CJB will ei ther: i nhibit an engine shut down or i nit iat e an engine res t art .
Heater fan speed
Duri ng an engine s hutdown t he ATC monit ors cabin temperat ure and maint ai ns the fan speed at a l evel that wi ll cons erve,for as l ong as poss ibl e t he heat i n t he core of t he cabi n heat er. If the driver s elect s a hi gher fan s peed and the heatcannot be mai ntained i n t he heat er core, the engine will rest art .
Heated rear window and heated s eats
If the heated rear window or heated s eats are acti ve or act ivated during an engine shut down event t he power out put oft he relevant s ys t em wi ll be i nt errupted unt il the engi ne is rest art ed. The tell -t ale light i n t he relevant s wit ch wil lil lumi nat e t o i ndi cat e t he s ys t em i s act ive even t hough the s ys tem is recei vi ng no power. This feature is us ed t o conservebatt ery power.

Envi ronmental effected s t op inhibi tor
The fol lowing environmental condit ions wi ll i nhi bit t he engi ne from s hutt ing down:
External t emperature above 35°CExternal t emperature below 4°C
Start Initiators
W hen t he engine has s hutdown wi thi n a St op/Start cycle the followi ng condi ti ons will i nit iate an early res tart wit hin t hes ame St op/Start cycle:
Dri ver effected st art i nit iator
The fol lowing driver effect ed condi ti ons will i nit iate an earl y engi ne res t art:
Dri ver s wi tches off t he Stop/St art s ys temVehicle s peed above cali brat ed threshold 3 Km/hour (2 mi le/hour)- A res tart will only occur if t he transmis s ion i s in neut ral and the driver’s pres ence is det ect ed for example, thedri ver’s s afet y belt remains s ecured and t he driver’s door remains latchedBrake s ervo vacuum below thres hold (dri ver operat ing brake pedal)HDC (hil l decent cont rol) i s acti vat edTR (terrain res pons e) mode i s act ivat edA hi gher heater fan speed i s s elect edW i nds hiel d demis t i s act ivat ed
Vehicle s ys tem effect ed s tart init iat or
The fol lowing vehicl e s ys t em condi ti ons wil l init iat e an earl y engine res t art :
Batt ery cranking capabili ty is near it s l ower t hres hol dBatt ery s t ate of charge i s near it s lower t hreshol dW i nds hiel d demis t acti vat esThe int eri or cabin t emperat ure decreas es bel ow or increas es above the occupant’s s et thres holds
Envi ronmental effected s t art ini ti ator
The fol lowing environmental condit ions wi ll i ni ti ate an early engi ne res tart:
External t emperature ri s es above 35°CExternal t emperature reduces bel ow 4°C
Start Inhibitors
W hen t he engine has s hutdown wi thi n a St op/Start cycle the followi ng condi ti ons will prevent an automat ic res tart :
Dri ver effected st art i nhi bit or
The fol lowing driver effect ed condi ti ons will i nhi bit an aut omati c engi ne res tart:
Hood has been openedThe accelerator pedal i s depress edGear sel ect or moved out of neutral; mes s age Cent er wil l di spl ay: ‘Sel ect Neut ral To Res tart ’Dri ver’s safet y belt i s dis engaged; t hi s i s an automat ic s t art inhi bi tor t herefore the engi ne can be res tarted bydepres si ng the cl utch pedalDri ver’s door is unl atched; t his is an aut omati c st art i nhibit or therefore t he engine can be rest art ed by depres si ngt he cl utch pedal
Vehicle s ys tem effect ed s tart inhibit or
The fol lowing vehicl e s ys t em condi ti ons wil l inhibit an aut omati c engi ne res t art :
Engi ne has s hut down for l onger t han 5 mi nut es : a conventi onal res t art wi ll be requi redThere i s a s ys tem fault

Publi s hed: 11-May-2011
Glow Plug System - Glow Plug System
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription
1-Glow plugs2-Glow plug warning i ndi cat or lamp
3-BJB
OVERVIEW
A gl ow plug i s i ns t alled in t he inl et si de of each cyli nder, to heat t he combus t ion chambers before and duri ng cranki ng.This ai ds col d s tarti ng, reduces emis s ions and engine nois e when idli ng from a col d engine.
A wi ri ng harnes s on each bank of glow plugs is connect ed t o a s eparat e rel ay and fusible li nk in t he BJB (bat t ery junct ionbox) . Each glow plug i s grounded through i ts fi xi ng in the cyli nder head. Operati on of the gl ow plug relays is cont roll ed byt he ECM , which al so cont rols the i ll uminati on of the gl ow plug indicator in the instrument cl us t er.
Each gl ow pl ug is a tubular heati ng element which cont ains a spi ral fi lament encas ed i n magnesi um oxide powder. At t het ip of t he tubular heati ng element is the heater coil . Behi nd the heat er coil , and connect ed i n s eries , is a cont rol coil . Thecont rol coil regulat es the current to the heat er coil t o s afeguard agains t overheat ing.
OPERATION
There are t hree phases of glow plug heati ng: Pre heati ng, crank heat ing and pos t heat ing. The ECM (engi ne cont rolmodule) determines t he heat ing ti mes from the ECT (engi ne cool ant temperat ure) . The lower t he ECT (engi ne coolantt emperature) , t he l onger t he heat ing t imes .
W hen t he i gni ti on s wit ch is s wi tched to mode II, t he ECM (engi ne cont rol module) calculates any requi red heat ing t imesand, i f heat ing is requi red, energizes the gl ow pl ug relays i n t he BJB (bat tery juncti on box) . W hen pre heati ng is required,t he ECM (engi ne cont rol module) als o s ends a mes s age to the i nst rument clus t er, on the high s peed CAN (cont roll er areanetwork) bus , to request i ll uminati on of the gl ow pl ug indicator. The gl ow pl ug indicator remains il lumi nat ed for thedurat ion of t he pre heati ng phase, or unti l the i gni ti on s wit ch is t urned t o t he crank pos it ion, whichever occurs fi rs t. Ifrequired, the ECM (engine control modul e) keeps t he glow pl ug rel ays energi zed during cranking and for the durati on of anypost heat ing phase.
The ECM (engi ne cont rol module) moni tors the drive circui t of the gl ow plug relays for pl aus i bi li ty of operat ion, cont inuit y,and s hort and open ci rcuit s . If a fault i s detected, the ECM (engine cont rol module) s tores a rel ated faul t code andpermanentl y il lumi nat es t he glow pl ug indicator whi le t he i gni ti on s wit ch is i n mode II.
CONTROL DIAGRAM

module), regulates t he amount of exhaus t gas es reci rculated into the ai r int ake s ys tem. The ECM uses s i gnals fromvarious engine s ens ors and calculates a res pons e bas ed on t he embedded software algori thm t o cont rol exhaus t gasrecircul ati on. The ECM trans mi ts this cont rol s ignal t o t he valve's actuat or, which i s clos ed-loop controlled wit h t he mas sair flow (MAF) s ens or providi ng the feedback t o t he ECM.
COMPONENT DESCRIPTION
Exhaust Gas R ecirculation (EGR) Valve and Cooler Assembly
ItemPart NumberDescription1-Actuator
2-Coolant out let
3-CoolerThe EGR valve and cooler ass embl y is l ocat ed on t he RH s ide of t he cylinder head above t he exhaus t manifold, ands ecured wit h 4 fixi ngs . An i nl et pipe connects the EGR cooler t o t he exhaus t manifold. A gas t rans fer t ube is rout ed acros st he engi ne and connect s t he EGR valve out let t o the intake mani fold hous ing.
A pi pe on t he EGR cool er body connect s to the cl imat e cont rol heater outl et hos e, and provides t he cool ant s upply t o t heEGR cooler. The EGR cooler outl et connect s t o t he cool ant rail , locat ed on t he RH s ide of the engine. The cool ant rail isconnected bet ween the t hermal control modul e and the coolant pump rear hous ing.For addit ional informat ion, refer t o: Engi ne Cooling (303-03A Engine Cooli ng - I6 3.2L Pet rol, Des cri pt ion and Operati on).
The EGR i s cont rol led by t he ECM, and is enabled when t he engine meet s t he correct operati ng temperatures and undercruis i ng condit ions .
Oil Separator

The purge valve i s located on a bracket on the i nlet manifold, above the el ect ri c throt t le. The val ve has a hos e connecti onon t he bott om whi ch connect s i nt o t he electric t hrot tl e and all ows t he fuel vapors to be drawn i nto the i nlet manifold. Alarger connect ion on t he s ide of t he valve i s connect ed via a pipe t o t he evaporati ve (EVAP) emis s ion canis ter whi ch islocated i n t he LH wheel arch behind t he li ner.
The purge valve controls t he flow of fuel vapor from t he EVAP cani st er to the engine intake mani fold. Vacuum in the intakemanifold draws the vapor from t he canis ter once the purge val ve is open and burns the vapor as part of the combus ti onprocess .
The ECM controls t he operati on of the purge val ve when engine operat ing condi ti ons are correct t o add t he fuel vapor t ot he combus ti on process . The valve i s an electro-magnet ic s olenoid valve whi ch receives a fused bat tery vol tage s upply vi at he main relay. The ECM us es a PW M ground t o cont rol t he operati on of the val ve. By al tering t he frequency of the PW Mground s ignal, t he ECM can cont rol t he rat e at whi ch val ve is open. Thi s all ows the ECM to precis ely control t he amount offuel vapor pas si ng from the EVAP canis ter.For addit ional informat ion, refer t o: Evaporat ive Emi s si ons (303-13, Des cript ion and Operat ion).
The ECM can diagnose fault s wi th the purge val ve and s tore fault relat ed codes . The codes can be read us i ng a Land Roverapproved diagnos t ic s yst em.
Fuel Tank Leakage Monitoring Module (NAS only)
The fuel t ank leakage moni toring module is l ocat ed in the LH rear wheel arch, adjacent to t he EVAP canis ter. A port on t hes ide of t he module provi des for t he att achment of a dus t fi lt er, t hrough which fres h air i s drawn i nto the EVAP canis ter. Aport on t he unders ide of t he module i s connected by a s hort curved hos e to t he EVAP canis ter. Thi s connecti on allows fres hair t o be drawn int o t he cani st er during t he purge proces s and als o al lows t he s yst em to be pres surized by t he module forleakage tes t ing.
The fuel t ank leakage moni toring module receives a fus ed bat tery vol tage s upply via the main relay. The modul e i sconnected t o t he ECM whi ch provides a ground for the modul e when l eak det ect ion i s required.
The fuel t ank leakage moni toring module compris es an elect ric ai r pump, a s olenoi d valve and a heat er el ement. The airpump i s used to press urize t he EVAP s ys t em for leak tes t ing. The sol enoi d valve is normall y open, but clos es whenenergized by t he ECM t o clos e t he s ys t em t o al low i t to be pres s urized. The PTC heater element is us ed t o warm t he pumpbefore operati on.
The fuel t ank leakage moni toring s yst em periodicall y checks the EVAP sys tem and t he fuel tank vent s ys t em for leakswhen t he ignit ion i s off. The s ys t em can als o be act ivated for a diagnos ti c check by t he ECM.
The ECM checks for leaks in t he s yst em by operati ng the ai r pump in the fuel tank leakage monit ori ng modul e. The modul eair pump i s acti vat ed and t he ECM monit ors the current draw on t he air pump motor. A reference ori fi ce is provi ded in t hemodule whi ch allows the ECM to make a comparis on and es t abl is h a reference figure for meas uring the current draw on theair pump motor when air i s pumped through the orifice.For addit ional informat ion, refer t o: Evaporat ive Emi s si ons (303-13, Des cript ion and Operat ion).
The ECM can diagnose fault s wi th the ai r pump and the sol enoi d val ve and s tore faul t relat ed codes . Thes e codes can beread us ing a Land Rover approved diagnos t ic s ys tem.
Speed Control Inhibit Switch

14.
NOTE: Thi s s tep requires the ai d of anot her
t echnician.
Remove t he gear s elector cable as s embly.
14.
Installation 1. NOTE: Thi s s tep requires the ai d of anot her techni ci an.
Inst all t he s el ect or cable.
1.
Secure t he cabl es in t he cli ps.
2.
Inst all t he heat s hiel d.
3.
Secure t he s el ect or cabl es .
4.
Inst all t he s eal ing plat e.
T orque: 7 Nm 5.
Inst all t he gears hi ft l ever.
T orque: 10 Nm 6.
Connect t he s el ect or cabl e ball joi nt s .
7.
Inst all t he ins trument pack bracket.
T orque: 25 Nm 8.
Secure t he drain tube and heater duct.
9.
Inst all t he ins trument panel, l ower trim panel s.
10.
Inst all t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
11.
Inst all t he fl oor consol e.
Refer t o: Fl oor Cons ole (501-12 Inst rument Panel and Cons ole,
Removal and Ins tall ati on).
12.
Inst all t he dri ves haft .
Refer t o: Dri ves haft - Vehicles W it hout : Dies el Part icul ate Fi lt er (DPF) (205-01 Driveshaft, Removal and Ins tal lati on).
13.

Inst all t he s eal ing plat e.
T orque: 7 Nm 6.
Connect t he s el ect or cabl e ball joi nt s .
7.
Releas e t he LH cabl e s ecuring cli p. All ow t he gears hift lever t o come t o rest in t he
neutral pos it ion. Secure t he cabl e s elect or clip, wi thout dis turbing
t he gears hi ft s elect or l ever pos it ion. 8.
Inst all t he ins trument pack bracket.
T orque: 25 Nm 9.
Secure t he drain tube and heater duct.
10.
Inst all t he ins trument panel, l ower trim panel s.
11.
Inst all t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
12.
Inst all t he fl oor consol e.
Refer t o: Fl oor Cons ole (501-12 Inst rument Panel and Cons ole,
Removal and Ins tall ati on).
13.
Inst all t he dri ves haft .
Refer t o: Dri ves haft - Vehicles W it hout : Dies el Part icul ate Fi lt er (DPF) (205-01 Driveshaft, Removal and Ins tal lati on).
14.

Releas e t he adjus ti ng nut and di sconnect t he parkingbrake cables from the compens at or.4.
Fold t he RH rear s eat cus hi on forwards .5.
Releas e t he carpet and remove t he grommet .6.
Vehicles with fuel fired heater
7. CAUTIONS:
Ext reme cl eanli ness must be exerci sed whenhandl ing t hese components .
Make s ure that all openings are sealed. Us e newblanking caps.
7.
All vehicles