check transmission fluid LAND ROVER FRELANDER 2 2006 Repair Manual
[x] Cancel search | Manufacturer: LAND ROVER, Model Year: 2006, Model line: FRELANDER 2, Model: LAND ROVER FRELANDER 2 2006Pages: 3229, PDF Size: 78.5 MB
Page 44 of 3229
Publi s hed: 11-May-2011
General Information - Road/Roller Testing
Des cript ion and Operat ion
Road or roll ing road t es t ing may be carri ed out for various reasons and a procedure det ail ing pre-t es t checks , throughengi ne s tarti ng and s topping, pre-driving checks , on-t es t checks to final checks on complet ion of t he tes t are given.
Unles s complete vehi cl e performance is bei ng checked, t he ful l road t est procedure need not be carried out . Ins tead, t hos eit ems part icularly relevant t o t he s yst em(s) bei ng checked can be ext racted.
Pre-Test Checks
W ARNING: If t he brake s yst em hydraul ic fluid level i s l ow, pedal travel i s exces si ve or a hydraulic leak is found, donot att empt to road t est t he vehicle unt il t he reas on for t he low fl ui d l evel, excess ive pedal travel or hydraulic leak isfound and rect ified.
It is s ugges t ed that pre-t es t and funct ional t es ts of t hose sys tems/circuit s whi ch affect t he safe and l egal operati ons oft he vehi cl e, s uch as brakes , light s and s teeri ng, should al ways be carri ed out before the road or roll ing road tes t .
Engi ne oil l evelEngi ne cool ant levelTires, for correct pres sure, compat ible types and tread patt erns , and wear wi thi n limi ts .There i s s ufficient fuel in the t ank to compl ete the t est .Check al l around the engine, t rans mis s ion and under the vehicle for oil , coolant , hydraul ic and fuel l eaks . Make anote of any apparent leaks and wipe off t he surrounding areas t o make it easi er to identi fy t he extent of the leakon complet ion of t he tes t.
Starting the Engine
• NOTE: On i nit ial dri ve away from cold and wit hi n t he fi rs t 1.5 km (1 mile), do not depress accelerat or pedal beyond halft ravel unt il t he vehi cl e has att ained a minimum s peed of 25 km/h (15 mil es /h). Never operat e at high engi ne speed or wi tht he accelerat or pedal at ful l travel whil st the engine i s cold.
With the ignition off, check:
The parking brake is appli ed.Automatic transmission: The s el ect or lever is i n 'P' - PARK.Manual transmission: The gear l ever i s in NEUTRAL.All i ns t rument gauges read zero.
With the ignition on, check:
Igni ti on cont roll ed warni ng li ght s come on.Engi ne t emperature gauge regis t ers a readi ng compat ibl e wi th t he engine t emperat ure.Fuel gauge regi st ers a reading appropriate to the fuel l evel i n t he tank.The operati on of the parki ng brake warning l ight and fl ui d l evel warni ng indicator light.
On Road Test Check:
CAUTION: At commencement of road tes ti ng, check the brake operati on while s ti ll travel li ng at low speed beforecont inuing wit h t he tes t. If t he brakes pul l to one si de, or appear to be ot herwi se fault y, do not cont inue wit h t he roadt es t unti l the fault has been found and rect ified.
The parking brake releas es completel y.Gear changing i s s mooth, and t here are no abnormal noi s es or vi brati ons from t he t rans mis s ion.The engi ne power out put is s ati s factory, accel erati on is smoot h and accel erator pedal operat ion is not s ti ff orheavy, and engi ne s peed ret urns t o idl e correctl y.There i s no exces s ive or abnormall y colored s moke from t he engi ne under normal driving, heavy l oad or overruncondi ti ons .Steering operat ion i s s moot h, accurat e, not exces s ively heavy or wit h exces s ive free pl ay or vibrat ion. Does not pul lt o one s ide and s elf centres smoot hly after corneri ng.All i ns t rument s regis t er the correct readi ngs and operate correctl y.Swit ches and controls operat e s moothl y and posi ti vel y, warning or i ndi cat or light s operate correctl y and thedirect ion i ndi cat or cont rol s elf cancels when the s t eering i s ret urned t o t he s traight ahead pos it ion.Heati ng and vent il at ion sys tems work correct ly and effect ively.Brakes operate efficientl y.
Brake Testing
Avoi d brake t es ti ng on busy roads where i t can caus e i nconveni ence or danger t o ot her road users.
CAUTION: Brake t es ti ng which i ncludes heavy brake appl icati ons should not be carri ed out wit h new brake pads /dis csunti l the component s have bedded-i n. New brake fri ct ion component s wi ll not reach ful l efficiency unt il t he beddi ng-inprocess is complet e. Not e t hat when new parking brake shoes or rear brake di scs have been ins t al led, it i s es sent ial thatt he 'beddi ng-in' procedure i s carri ed out.For addit ional informat ion, refer t o: Parking Brake Shoes Bedding-In (206-05 Parking Brake and Actuati on, GeneralProcedures).
Test t he brakes at s everal speeds wit hin the normal operat ing range usi ng both light and heavy pedal pres s ure. Note anyt endency to snat ch, pull or drag, and any undue del ay in appli cat ion or release.
Page 141 of 3229
Publi s hed: 05-May-2011
General Information - Diagnostic Trouble Code (DTC) IndexDTC:
Transmission Control Module (TCM)
Des cript ion and Operat ion
• NOTE: If a cont rol module or component i s s uspect and the vehicl e remai ns under ma nufacturer warrant y, refer t o t he
W arranty Pol icy and Procedures manual (s ect ion B1.2), or determine i f any pri or appr oval program is i n operat ion, before
t he replacement of a component.
• NOTE: Generic scan t ool s may not read the codes li st ed, or may read only 5-digi t c odes . Match t he 5 digi ts from t he s can
t ool t o t he fi rs t 5 di gi ts of the 7-digit code li s ted t o i dent ify the fault (the las t 2 digi ts gi ve ext ra informati on read by the
manufacturer-approved di agnos ti c s ys t em).
• NOTE: W hen performing volt age or res is t ance t est s , always use a digi tal mult imeter (DMM) accurat e t o t hree deci mal
places, and wi th an up-t o-date cal ibrat ion cert ificate. W hen tes ti ng res is t ance al wa ys take t he res is t ance of t he DMM
leads i nt o account .
• NOTE: Check and recti fy bas ic faul ts before beginni ng diagnos t ic rout ines i nvol vi n g pinpoint t es t s.
• NOTE: Ins pect connect ors for s igns of water ingres s , and pins for damage and/or co rros ion.
• NOTE: If DTCs are recorded and, aft er performi ng the pi npoi nt tes ts , a fault is no t present , an int ermi tt ent concern may
be t he caus e. Always check for loose connect ions and corroded terminals .
Des cript ion And Operat ion
For a detail ed descripti on of the trans mi ss i on cont rol s ys t em, refer to t he relevant Des cript ion and O perati on sect ion i n the
works hop manual . For addit ional informat ion, refer t o: Trans mis s ion Des cript ion (307-01 Aut omati c
Trans mis s ion/Transaxle, Des cript ion and Operat ion).
Transmission control module (TCM) DT C Description Possible Cause Action
P0218-68 Trans mis s ion flui d
overtemperat ure condit ion Transmis si on fluid level l ow Transmis si on fluid
cooler/hos es are
obs t ructed/damaged/blocked. Mechanical fault i n the
trans mi ss i on Check t he transmis s ion fluid level and
condit ion. Check t he t rans mis s ion flui d cool er
/hos es for s igns of obst ruct ion/damage
/blockage. Recti fy as necess ary. Refer t o t he
warrant y poli cy and procedures manual if t he
trans mi s si on is sus pect .
P0500-00 Vehi cle s peed s ens or A
(out put s haft s peed
s ens or) Vehi cl e s peed sens or A
ci rcuit : short ci rcuit t o ground Vehi cl e s peed sens or A
ci rcuit : open ci rcuit Vehi cl e s peed sens or A faul t Check t he vehi cl e s peed sens or A and circui ts .
Refer to the el ect ri cal guides . Rect ify as
neces sary.
P056-100 Sys t em volt age unst able Bat tery faul t Chargi ng s yst em fault Check t he batt ery and charging sys tems . Refer
to the el ect ri cal guides. Recti fy as neces sary.
P0562-00 Sys t em volt age low Bat tery faul t Chargi ng s yst em fault
P0601-00
Int ernal cont rol module
memory checksum error Int ernal t rans mi ss i on cont rol
modul e (TCM) fault Reconfi gure t he module us ing the approved
di agnos t ic s yst em.
P0603-00 Int ernal cont rol module
keep al ive memory (KAM)
error Int ernal t rans mi ss i on cont rol
modul e (TCM) fault Refer to the warrant y pol icy and procedures
manual i f the TCM is s us pect .
P0604-00 Int ernal cont rol module
random acces s memory
(RAM) error Int ernal t rans mi ss i on cont rol
modul e (TCM) fault P0605-00
Int ernal cont rol module
read only memory (ROM)
error Int ernal t rans mi ss i on cont rol
modul e (TCM) fault P0614-00
Engi ne cont rol module
(ECM)/t rans mi ss i on cont rol
module (TCM) incompati bl e Incorrect s oft ware i n TCM Reconfi gure t he module us ing the approved
di agnos t ic s yst em.
P062F-00 Int ernal cont rol module
electrically eras abl e
programmabl e read onl y
memory (EEPROM) error Int ernal t rans mi ss i on cont rol
modul e (TCM) fault Refer to the warrant y pol icy and procedures
manual i f the TCM is s us pect .
P0705-00 Trans mis s ion range sens or
A circui t (PRNDL i nput ) Incorrect adjus tment of t he
gear s elector lever cabl e Incorrect adjus tment of t he
gear posi ti on s ens or Int ernal t rans mi ss i on cont rol
modul e (TCM) fault Check t he adjus tment of t he gear s elector l ever
cable and sens or.
For addit ional informati on, refer t o: Sel ect or Lever Cabl e Adjus t ment (307-05 Aut omati c
Transmis s ion/Trans axle External Cont rols ,
General Procedures ).
Refer to the warrant y pol icy and procedures
manual i f the TCM is s us pect .
P0706-00 Trans mis s ion range sens or
A circui t range/performance Incorrect adjus tment of t he
gear s elector lever cabl e Incorrect adjus tment of t he
gear posi ti on s ens or Int ernal t rans mi ss i on cont rol Check t he adjus tment of t he gear s elector l ever
cable.
For addit ional informati on, refer t o: Sel ect or Lever Cabl e Adjus t ment (307-05 Aut omati c
Transmis s ion/Trans axle External Cont rols ,
Page 179 of 3229
Check t hat the flui d level is t o t he mi d-way mark between the MAX and MIN marks on t he fluid res ervoir, t op-up i fneces s ary.Clean t he area around the res ervoi r fi ll er cap, remove cap.
CAUTION: Do not fill reservoir above the MAX mark.
If necess ary, t op-up us ing t he recommended fluid to the mid-way mark on the reservoir.For addit ional informat ion, refer t o: Specificati ons (211-02 Power St eering, Specificati ons).Ins t all the res ervoir fill er cap.
Windshield Washer Reservoir
Remove the winds hi eld was her res ervoir fill er cap.Top-up t he res ervoir us ing a mi xt ure of an approved wi nds hiel d was her flui d and water unti l the level i s t o thebott om of t he gauze fil ter i n t he res ervoir fil ler neck.Ins t all the res ervoir fill er cap.
Engine Oil and Filter
CAUTION: For vehi cl es operati ng under arduous condi ti ons s ee relevant s ecti on.
Every 6 months or 7,500 miles (12,000 km): NAS and Gulf markets Renew engi ne oil and filt er.For addit ional informat ion, refer t o: Specificati ons (303-01A Engine - I6 3.2L Petrol, Speci fi cat ions).
Air Filtering
CAUTION: For vehi cl es operati ng under arduous condi ti ons s ee relevant s ecti on.
1. Every 2 years or 30,000 miles (48,000 km): Replace the ai r cl eaner element .For addit ional informat ion, refer t o: Air Cl eaner (303-12A Int ake Ai r Dis t ri but ion and Fi lt ering - I6 3.2L Petrol , Removal andIns t allat ion).
Automatic Transmission
Every 10 years or 150,000 miles (240,000 km): Renew automat ic t rans mis s ion flui d.For addit ional informat ion, refer t o: Specificati ons (307-01 Aut omati c Trans mis s ion/Transaxle, Speci fi cat ions ).
Manual Transmission
Every 10 years or 150,000 miles (240,000 km): Renew manual t rans mi ss ion fl ui d.For addit ional informat ion, refer t o: Specificati ons (308-00 Manual Trans mis s ion/Transaxle and Clutch - GeneralInformat ion, Speci ficat ions).
Power Transfer Unit
Every 10 years or 150,000 miles (240,000 km): Renew power t rans fer unit oi l.For addit ional informat ion, refer t o: Specificati ons (205-03, Speci fi cat ions ).
Differential Assembly - Rear
Every 10 years or 150,000 miles (240,000 km): Renew rear different ial oil .For addit ional informat ion, refer t o: Specificati ons (205-02 Rear Drive Axle/Different ial, Specifi cat ions ).
Suspension and Body Mountings
Page 190 of 3229
Ensure that the steering wheel is in the straight ahead position, do not turn the st eering w heel prior to checking the
fluid level.
Check t hat the flui d level is t o t he mi d-way mark between the MAX and MIN marks on t he fluid res ervoir, t op-up i f
neces s ary. Clean t he area around the res ervoi r fi ll er cap, remove cap.
CAUTION:
Do not fill reservoir above the MAX mark.
If necess ary, t op-up us ing t he recommended fluid to the mid-way mark on the reservoi r.
For addit ional informat ion, refer t o: Specificati ons (211-02 Power St eering, Specificati ons).
Ins t all the res ervoir fill er cap.
Windshield Washer Reservoir
Remove the winds hi eld was her res ervoir fill er cap.
Top-up t he res ervoir us ing a mi xt ure of an approved wi nds hiel d was her flui d and wate
r unti l the level i s t o the
bott om of t he gauze fil ter i n t he res ervoir fil ler neck. Ins t all the res ervoir fill er cap.
Engine Oil and Filter
• CAUTIO NS: For vehi cl es operati ng under arduous condi ti ons see relevant secti on.
Vehicles operating on high sulphur content fuel - above 0.7%, the oil and filter cha nge period MUST NOT
exceed 3 months or 3,750 miles (6,000 km).
Vehicles operating on moderate sulphur content fuel - 0.3 to 0.7%, the oil and filte r change period MUST NOT
exceed 6 months or 7,500 miles (12,000 km).
Renew engi ne oil and fil ter.
For addit ional informat ion, refer t o: Oil Fil ter El ement (303-01A Engine - I6 3.2L Pet rol , Removal and Ins t allat ion).
Air Filtering
CAUTION: For vehi cl es operati ng under arduous condi ti ons s ee relevant s ecti on.
1. Every 2 years or 30,000 miles (48,000 km): Replace the ai r cl eaner element .
For addit ional informat ion, refer t o: Air Cl eaner (303-12B Int ake Ai r Dis t ri but ion and Fi lt ering - TD4 2.2L Di es el, Removal
and Ins t allat ion).
Fuel Filter
1. Every year or 15,000 miles (24,000 km): Drai n water from the fuel fi lt er.
1. Every 2 years or 30,000 miles (48,000 km): Replace fuel fi lt er el ement.
For addit ional informat ion, refer t o: Fuel Fil ter (310-01B Fuel Tank and Lines - TD4 2.2L Dies el, Removal and Ins tall ati on).
Automatic Transmission
Every 10 years or 150,000 miles (240,000 km): Renew automat ic t rans mis s ion flui d.
Page 191 of 3229
For addit ional informat ion, refer t o: Specificati ons (307-01 Aut omati c Trans mis s ion/Transaxle, Speci fi cat ions ).
Manual Transmission
Every 10 years or 150,000 miles (240,000 km): Renew manual t rans mi ss ion fl ui d.
For addit ional informat ion, refer t o: Specificati ons (308-00 Manual Trans mis s ion/Transaxle and Clutch - General
Informat ion, Speci ficat ions).
Power Transfer Unit
Every 10 years or 150,000 miles (240,000 km): Renew power t rans fer unit oi l. For addi ti onal informat ion, refer to:
(308-07B Transfer Case)
Power Trans fer Uni t - TD4 2.2L Di esel , Vehi cl es W i th: M66 6-Speed Manual Trans mis s io n AW D (Removal and
Ins tal lat ion),
Power Trans fer Uni t - TD4 2.2L Di esel , Vehi cl es W i th: M66 6-Speed Manual Trans mis s io n AW D (Removal and
Ins tal lat ion).
Differential Assembly - Rear
Every 10 years or 150,000 miles (240,000 km): Renew rear different ial oil .
For addit ional informat ion, refer t o: Specificati ons (205-02 Rear Drive Axle/Different ial, Specifi cat ions ).
Suspension and Body Mountings Check for free play i n all s us pens ion and body mounti ng rubbers . Check condit ion of s uspens ion rubber boots and gait ers .
Fuel System
Check fuel sys tem pipes , hos es and unions for chafi ng, l eaks and corros ion. Electrical Harnesses
Check al l el ect ri cal harnes s es for chafing. Oil/Fluid Leaks
Check for oil/fluid leaks . Power Steering
Check power s teering rod bal l joi nt fixi ngs , gait ers and condi ti on of bal l joi nt s an d dus t covers .Check power s teering pipes , hos es and unions for chafi ng, leaks and corros ion.
Exhaust System
Check exhaust s ys tem for l eaks , securi ty and damage. Clutch
1. Check clut ch pipes and unions for chafi ng, l eaks and corrosi on.
Fault Lamp(s) If fault l amp(s ) are ill uminat ed, t est the as s oci at ed s yst em us i ng Land Rover approv ed di agnos ti c equipment and
report findi ngs . Road Test
Carry out road t est of vehicle.
For addit ional informat ion, refer t o: Road/Roller Tes ti ng (100-00 General Informati on, Des cri pt ion and Operati on).
General
Endors e Service Record. Report any unus ual features of vehi cl e condi ti on and any addi ti onal work required.
Vehicles Operating Under Arduous Conditions
Recommended s ervi ce interval s for vehicles operat ing under arduous condit ions are de t ail ed below.
Braking System CAUTION:
When vehicles are operating under arduous conditions, the following service items mu st be carried
out every 3 months or 3,750 miles (6,000 km).
Ins pect front brake pads for wear.
Page 1277 of 3229
Publi s hed: 11-May-2011
Automatic Transmission/Transaxle -
Lubricants, Fluids, Sealers and Adhesives
• CAUTIO NS:
* Do not us e any l ubricant other t han that s pecified
+ Do not over l ubricate
ItemSpecification
Recommended lubri cant - 3.2 Pet rol *Ess o JW S 3309 US. Land Rover Part No LR002748
Recommended lubri cant - 2.2 Dies el, Vehicles buil t up to 2011 *Ess o JW S 3309 US. Land Rover Part No LR002748Recommended lubri cant - 2.2 Dies el, Vehicles buil t from 2011 *Nippon AW -1. Land Rover Part No LR0022460
Torque converter nos e+Molykot e FB180
Driveshaft spl ine greas eW eicon Ant i Sei ze - 6G92M1C27AAFlui d pan to transmis si on s eal antLR002912
C apacities
CAUTION: * A fi nal oi l level /check/top-up mus t be carri ed out when the uni t has been i nst all ed
ItemCapacity (liters/pints/US quarts)Init ial dry fil l*7.0/12.3/7.4
General Specification
ItemSpecification
Automat ic trans mi ss i onAi s in AW F21 (6 s peed auto)T orque - Maximum:
3.2 Pet rol315 Nm (232 lb-ft )
2.2 Dies el450 Nm (332 lb-ft )Gear ratios:
Firs t4.148:1
Second2.370:1Third1.556:1
Fourt h1.155:1
Fifth0.859:1Sixt h0.686:1
Revers e3.394:1
Final drive ratio:3.2 Pet rol3.750:1
2.2 Dies el3.329:1
T orque converter:3.2 Pet rolD260 170K
2.2 Dies elD260 186K2
T ransmission control module:Locat ionIntegrat ed onto top trans mi ss i on cas ing
Type - 3.2 Pet rol , Vehi cl es bui lt from 2007 to 2009SH 7055
Type - 2.2 Dies el , Vehi cles buil t from 2007 t o 2010SH 7055Type - 3.2 Pet rol , Vehi lces bui lt up to 2011SH 7058
Type - 3.2 Pet rol and 2.2 Dies el, Vehicles buil t from 2011SH 7058
Torque Specifications
DescriptionNmlb-ft
3 way sol enoi d S11073 way sol enoi d S2107
Cover pl ate bol t - PTU s ide - 2.2 Dies el onl y2418
Cover pl ate bol t- s t arter s ide - 2.2 Di esel only2418Drai n plug bol t4735
Fil l pl ug Torx bol t3929
Flexplat e to torque convert er bol ts6044Flui d pan Torx bolt s1310
Lock pl ate bol t - oil t emperature s ens or107
Main cont rol valve body bol ts107Overflow Torx bolt75
Suct ion cover - val ve body as s y107
Trans mi ss ion cont rol module (TCM) bol ts2418Trans mi ss ion cont rol module (TCM) s upport bracket2518
Speed Sens or - Input53.7
T ransmission to engine bolts - M10:3.2 Pet rol4835
2.2 Dies el6548
Trans mi ss ion to engine bol ts - M8 - petrol 3.2l engi ne onl y2418
Page 1296 of 3229
Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - Diagnostics
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the Aut omati c t ransmis s ion/t rans axl e:REFER to: Trans mi ss i on Descri pti on (307-01 Aut omat ic Trans mi ss ion/Transaxle, Des cript ion and O perati on).
Fluid Level and Condition Check
CAUTION: The vehicle s hould not be driven if t he fluid level i s low as int ernal failure can resul t.
• NOTE: The t rans mis s ion fluid temperat ure mus t be bet ween 50°C (122°F) and 60°C (140°F) whil s t checki ng level. Shouldt he temperat ure ri se above t his figure, abort t he check and al low t he t rans mis s ion flui d to cool .
This vehicle is not equi pped wit h a flui d level indicator. An incorrect l evel may affect the t rans mi ss i on operati on and couldres ult i n t rans mis s ion damage. To correct ly check and add flui d t o the trans mi s si on:REFER to: (307-01 Automat icTrans mis s ion/Transaxle)
Transmis s ion Flui d Level Check - I6 3.2L Petrol (General Procedures ),Transmis s ion Flui d Level Check - TD4 2.2L Di es el (General Procedures ).
Fluid Condi ti on Check
Us e t he fol lowing procedure to check the flui d condi ti on, whi ch is a good i ndicat or of the i nternal condi ti on of thet ransmis s ion:
1. Check t he fluid level .1.
2. Observe the col our and t he odour of t he fl uid. The col our under normal circums t ances s houl d be reddi sh, notbrown or black.
If in doubt, compare t he fluid wit h t hat from a new, s ealed cont ainer.
2.
3. All ow t he fl ui d t o dri p onto a faci al t is s ue and examine t he s tai n.3.
4. If evidence of sol id materi al is found, t he transmis s ion fluid pan should be removed for furt her ins pecti on.4.
Inspection and Verification
CAUTION: Di agnos is by s ubs ti tut ion from a donor vehicle is NO T acceptabl e. Subs ti tut ion of cont rol modules doesnot guarant ee confirmat ion of a faul t, and may als o caus e addit ional fault s i n t he vehi cl e being t est ed and/or t he donorvehi cl e.
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect for obvious s igns of mechani cal , el ect ri cal or hydrauli c fault s .2.
Visual Inspection
MechanicalElectricalHydraulicDamaged s hift mechanis m/li nkagesDamaged automat ic t rans mi ss ion cas ingCheck the t rans mi ss ion sel ect or lever cable forcorrect adjus t ment
Bl own fus e(s)Damaged, loos e or corrodedconnect orsW iring harnes s
Fluid level t oohigh/l owPoor condit ion offl uidFluid leak
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep.3.
4. Us e the approved di agnos ti c s ys t em or a s can t ool t o ret rieve any diagnos t ic t rouble codes (DTCs ) before movingont o t he DTC index.
Make s ure t hat all DTCs are cl eared fol lowing recti fi cat ion.
4.
DTC Index
• NOTE: If the control modul e/t rans mis s ion i s s uspect and the vehicle remai ns under manufacturer warrant y, refer t o t heW arranty Pol icy and Procedures manual (s ect ion B1.2), or determine i f any pri or approval programme is in operat ion, pri ort o the ins tall ati on of a new module/transmis s ion.
• NOTE: Generic scan t ool s may not read the codes li st ed, or may read only fi ve digit codes . Mat ch the five di git s from t hes can tool to the firs t fi ve di git s of the seven digi t code l is ted to ident ify t he faul t (t he las t t wo digi ts gi ve addi ti onalinformat ion read by the manufact urer approved diagnos t ic s ys tem).
• NOTE: W hen performing el ect ri cal volt age or resi s tance tes t s, al ways us e a digit al mult imet er (DMM) accurate to threedeci mal places , and wi th an up-to-date cali brat ion cert ificate. W hen t es ti ng res is t ance, always take t he res i st ance of t heDMM leads int o account.
• NOTE: Check and recti fy bas ic faul ts before beginni ng diagnos t ic rout ines i nvol vi ng pinpoint t es t s.
Page 1298 of 3229
Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - Transmission Fluid Level CheckI6 3.2L
Petrol
General Procedures W ARNING: Observe due care when drai ning, as the flui d can be very hot .
Ens ure t hat the aut omat ic trans mi s si on is in 'P' and t he handbrake is
ful ly appli ed.
1.
Remove t he air cleaner hous ing.
Refer t o: Air Cleaner (303-12B Intake Ai r Dis tribut ion and Fil tering -
TD4 2.2L Dies el, Removal and Inst all ati on).
2.
Clean t he area around the trans mi s si on fl uid fil ler plug.
3. Remove t he transmis si on fluid fil ler plug.
4.
5. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
• NOTE: Make s ure that t he vehi cl e is st andi ng on a level s urface.
Rais e and s upport t he vehi cl e.
5.
Remove t he front unders hiel d.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
6.
Clean t he area around the trans mi s si on fl uid l evel plug.
7.
Place a contai ner under the t rans mi ss i on.
8.
Lower the vehicle.
9.
Add 0.5 li tres of trans mi s si on fl uid.
10.
11. CAUTION: A new O-ring s eal is t o be ins tall ed.
Inst all t he transmis si on fluid fil ler plug.
T orque: 40 Nm 11.
Inst all t he air cleaner hous ing.
12.
Page 1303 of 3229
Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - Transmission Fluid Level CheckTD4
2.2L Diesel
General Procedures W ARNING: Observe due care when drai ning, as the flui d can be very hot .
Ens ure t hat the aut omat ic trans mi s si on is in 'P' and t he handbrake is
ful ly appli ed.
1.
Clean t he area around the trans mi s si on fl uid fil ler plug.
2. Remove t he transmis si on fluid fil ler plug.
3.
4. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
• NOTE: Make s ure that t he vehi cl e is st andi ng on a level s urface.
Rais e and s upport t he vehi cl e.
4.
Remove t he front unders hiel d.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
5.
Clean t he area around the trans mi s si on fl uid l evel plug.
6.
Place a contai ner under the t rans mi ss i on.
7.
Lower the vehicle.
8.
Add 0.5 li tres of trans mi s si on fl uid.
9.
10. CAUTION: A new O-ring s eal is t o be ins tall ed.
Inst all t he transmis si on fluid fil ler plug.
T orque: 40 Nm 10.
Connect t he Land Rover approved diagnos t ic equipment. St art and
run the engine.
11.
Us ing t he diagnos ti c equi pment t o moni tor t he transmis s ion fluid
t emperature, al low the t emperat ure t o reach 60 degrees C.
12.
Page 1361 of 3229
Publi s hed: 11-May-2011
Transmission/Transaxle Cooling - Transmission Cooling
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the aut omati c transmis s ion cool ing s ys tem, refer t o t he relevant Descripti on and Operat ions ect ion i n t he works hop manual .REFER to: Trans mi ss i on Cool ing (307-02 Trans mi ss ion/Transaxle Cool ing, Descripti on and Operat ion).
Inspection and Verification
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect for s ys tem int egrit y and obvi ous s igns of mechanical damage.2.
Visual Inspection
Mechanical
Feed and ret urn t ubesConnect ions t o the aut omati c t ransmis s ion and t he automat ic t rans mis s ion flui d cool erAutomat ic trans mi ss i on fl uid l evel
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep3.
4. If t he caus e is not vis ually evi dent , verify t he sympt om and refer t o t he Sympt om Chart.4.
Symptom Chart
ConditionPossible CauseAction
Over heat ing of t heautomat ict rans mis s ion
Obs truct ion i n t he automat ict rans mis s ion fluid cool erFl us h out t he automat ic t rans mi ss ion fl ui d cool er wit hnew aut omati c t rans mis s ion fluidIf t he fl ushi ng is uns ucces sful, ins t al l a new cooler.REFER t o: Transmis s ion Flui d Cooler - I6 3.2L Petrol(307-02 Trans mi ss i on/Trans axl e Cooling, Removal andIns tall ati on) /Trans mi s si on Fluid Cool er - TD4 2.2L Di es el (307-02Trans mi s si on/Trans axl e Cooli ng, Removal andIns tall ati on).
Over heat ing of t heautomat ict rans mis s ion
Obs truct ion i n t he automat ict rans mis s ion fluid tubesFl us h out t he automat ic t rans mi ss ion fl ui d cool er tubeswit h new automat ic t rans mi ss i on fl ui dIf t he fl ushi ng is uns ucces sful ins tall new aut omati ct rans mi ss i on fl ui d cooler tubes
Loss of aut omati ct rans mis s ion flui dConnect ions to the aut omati ct rans mis s ion and t he automat ict rans mis s ion fluid cool er
Check t he int egrit y of tubes , connect ions and s ealsCheck t he torque of t he t ube fi xi ngs.REFER t o: Specificati ons (307-02Trans mi s si on/Trans axl e Cooli ng, Speci fi cat ions ).
Loss of aut omati ct rans mis s ion flui dLeak at aut omati c t ransmis s ion fluidcool erCheck t he int egrit y of tubes , connect ions and s ealsCheck t he torque of t he t ube fi xi ngs.REFER t o: Specificati ons (307-02Trans mi s si on/Trans axl e Cooli ng, Speci fi cat ions ).Check for aut omat ic trans mi s si on fl uid contami nat ionof t he engine cool ant. Inst all new cooler as required.REFER t o: Transmis s ion Flui d Cooler - I6 3.2L Petrol(307-02 Trans mi ss i on/Trans axl e Cooling, Removal andIns tall ati on) /Trans mi s si on Fluid Cool er - TD4 2.2L Di es el (307-02Trans mi s si on/Trans axl e Cooli ng, Removal andIns tall ati on).