torque LEXUS ES300 2005 Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 341 of 969
C90470
Turn
Buckle
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.4
33-15
2511 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Tighten the turn buckle, connect the parking brake cable
assy No.4 to the parking brake cable assy No.1.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
8. INSTALL YAWRATE SENSOR (W/ VSC)(See page 32-59)
9. INSTALL CONSOLE BOX MOUNTING BRACKET NO.2
(a) Install the console box mounting bracket No.2 with the 2 bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
10. INSTALL RR CONSOLE BOX
11. INSTALL CONSOLE BOX CARPET
12. INSTALL CONSOLE PANEL UPPER REAR
13. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL
14. CHECK VSC SENSOR SIGNAL (W/ VSC)(See page 05-471)
Page 345 of 969
F40322
Front FrontRH
LH
F40026
Expand
Contract
- PARKING BRAKEPARKING BRAKE ASSY
33-19
2515 Author: Date:
16. CHECK PARKING BRAKE INSTALLATION
(a) Check that each part is installed properly.
NOTICE:
There should be no oil or grease adhering to the friction surface of the shoe lining and disc.
17. INSTALL REAR DISC(See page 32-41)
18. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug, and turn the adjuster and expand
the shoes until the disc locks.
(c) Contract the shoe adjuster until the disc can rotate
smoothly.
Standard : Return 8 notches
(d) Check shoe is no brake drag.
(e) Install the hole plug.
19. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 NVm (480 kgfVcm, 35 ftVlbf)
20. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
21. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)
Page 347 of 969
3001V-08
F40163
F40164
C98686
30-2- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)
2405 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
ON-VEHICLE INSPECTION
1. REMOVE FRONT WHEEL
2. DISCONNECT FRONT DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-8)
3. REMOVE FRONT DISC
4. INSPECT FRONT AXLE HUB BEARING BACKLASH
(a) Using a dial indicator, check the backlash near the center
of the axle hub.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the bearing.
NOTICE:
Ensure that the dial indicator is set at right angles to the
measurement surface.
5. INSPECT FRONT AXLE HUB DEVIATION
(a) Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.05 mm (0.0020 in.)
If the deviation exceeds the maximum, replace the axle hub.
NOTICE:
Ensure that the dial indicator is set at right angles to the
measurement surface.
6. INSTALL FRONT DISC
7. INSTALL FRONT DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-8)
8. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
9. REMOVE REAR WHEEL
10. DISCONNECT REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
11. REMOVE REAR DISC
12. INSPECT REAR AXLE HUB BEARING BACKLASH
(a) Set a dial indicator near the center of the axle hub and
check the backlash in the bearing shaft direction.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the axle hub as-
sembly.
NOTICE:
Ensure that the dial indicator is set at right angles to the
measurement surface.
Page 348 of 969
C98687
- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)30-3
2406 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
13. INSPECT REAR AXLE HUB DEVIATION
(a) Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.07 mm (0.0027 in.)
If the deviation exceeds the maximum, replace the axle hub as-
sembly.
NOTICE:
Ensure that the dial indicator is set at right angles to the
measurement surface.
14. INSTALL REAR DISC
15. INSTALL REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
16. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
Page 349 of 969
300AX-02
C91613
Front Drive Shaft
Assy LH Drive Shaft Bearing
Bracket Hole Snap Ring
Tie Rod Assy LH
Front Suspension
Arm Sub-assy Lower
No.1 LHFront Axle Assy LH Front Stabilizer Link Assy LH
Speed Sensor Front LH
Cotter Pin Front Drive Shaft
Assy RH
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part
32 (330, 24)
8.0 (82, 71 in.Vlbf)
294 (2,998, 217)
49 (500, 36)
75 (765, 55)
74 (755, 55)
Front Flexible Hose
No. 1
19 (192, 14)
30-4
- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)
2407 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
COMPONENTS
Page 351 of 969
G29148
NVm (kgfVcm, ftVlbf): Specified torque
Non-reusable partShock Absorber Assy Front LH
Tie Rod Assy LH
Speed Sensor Front LH
Front Suspension Arm
Sub-assy Lower No.1 LH
Cotter Pin Front Axle LH
Hub Bolt
Steering Knuckle LH
Lower Ball Joint Assy LHFront Axle Assy LH Front Drive Shaft Assy LH
210 (2,141, 155)
8.0 (82, 71 in.Vlbf)
Front Disc
107 (1,090, 79)
75 (765, 55)49 (500, 36)294 (2,998, 217)
Front Axle Hub LH
Hole Snap Ring
Cotter Pin
Front Axle Hub
LH Bearing
123 (1,254, 91)
Disc Brake Dust
Cover Front LH
Front Axle Hub Sub-assy LH
8.3 (85, 73 in.Vlbf)
8.3 (85, 73 in.Vlbf)
Front Wheel Bearing
Dust Deflector No.1 LH
Front Disc brake
caliper assy LH
30-6- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)
2409 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 352 of 969
C91585
NVm (kgfVcm, ftVlbf): Specified torque
Non-reusable partShock Absorber Assy Rear LH
Rear Suspension Arm
Assy No.2 LH
Rear Disc Brake
Caliper Assy LH Rear Axle Carrier
Sub-assy LH
Parking Brake Assy
Rear Axle Hub &
Bearing Assy LHRear Disc Strut Rod Assy Rear
100 (1,020, 74)
62 (630, 46)
100 (1,020, 74)
113 (1,152, 83)
113 (1,152, 83)
5.4 (55, 48 in.Vlbf)
5.4 (55, 48 in.Vlbf)
Rear Axle LH Hub Bolt
80 (816, 59)
X5
255 (2,600, 188)
19 (192, 14)
62 (630, 46)
80 (816, 59)
Rear Suspension Arm
Assy No.1 LH
- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)30-7
2410 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 362 of 969
C66548
F40142
C83022
- DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT (From July, 2003)
30-17
2420 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
37. INSTALL FRONT DRIVE SHAFT ASSY RH
(a) Using a screwdriver, install a new bearing bracket hole
snap ring.
NOTICE:
Do not damage the oil seal and boot.
(b) Install the bolt.
Torque: 32 NVm (330 kgfVcm, 24 ftVlbf)
38. INSTALL FRONT AXLE ASSY LH
(a) Install the front drive shaft assy LH to the front axle assy LH.
NOTICE:
Be careful not to damage the outboard joint boot.
Be careful not to damage the speed sensor rotor.
39. INSTALL FRONT SUSPENSION ARM SUB- ASSY
LOWER NO.1 LH
(a) Install the lower ball joint to the front suspension arm sub-
assy lower with the bolt and nuts.
Torque: 75 NVm (765 kgfVcm, 55 ftVlbf)
40. INSTALL TIE ROD ASSY LH
(a) Install the tie rod end to the steering knuckle with the nut.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
(b) Install a new cotter pin.
NOTICE:
If the holes for the cotter pin are not aligned, tighten the nut up to 60 further.
41. INSTALL SPEED SENSOR FRONT LH
(a) Install the flexible hose and the speed sensor to the shock
absorber with the bolt and set the clip of sensor on
knuckle.
Torque: 19 NVm (192 kgfVcm, 14 ftVlbf)
NOTICE:
Be careful not to damage the speed sensor.
Do not twist the sensor wire when installing the speed
sensor.
Page 363 of 969
F40147
F40136
F40152
30-18
- DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT (From July, 2003)
2421 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Install the speed sensor to the steering knuckle with the
bolt.
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
NOTICE:
Prevent foreign matter from adhering to the speed sensor.
42. INSTALL FRONT STABILIZER LINK ASSY LH
(a) Install the front stabilizer link assy LH with the nut.
Torque: 74 NVm (755 kgfVcm, 55 ftVlbf)
HINT:
If the ball joint turns together with the nut, use a hexagon (6 mm)
wrench to hold the stud.
43. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle hub LH
nut.
Torque: 294 NVm (2,998 kgfVcm, 217 ftVlbf)
(b) Using a chisel and hammer, stake the front axle hub LH
nut.
44. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
45. ADD AUTOMATIC TRANSAXLE FLUID (SEE PAGE 40-1)
46. INSPECT AUTOMATIC TRANSAXLE FLUID
47. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (SEE PAGE 26-5)
48. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)
Page 366 of 969
F40230
SST
SST
F11547
SST
Spanner
V Block
F40231
SST
F40157
SST
SST
- DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB-ASSY LH (From July, 2003)
30-21
2424 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
14. REMOVE FRONT AXLE HUB LH BEARING
(a) Place the bearing inner race (outside) on the front axle
hub LH bearing.
(b) Using SST and a press, press the front axle hub LH bear-
ing until it contacts the SST.
SST 09527- 17011, 09950- 60010 (09951- 00600),
09950-70010 (09951-07100)
(c) Using a spanner to make the steering knuckle LH horizon-
tal, fix it to the V block as shown in the illustration.
NOTICE:
Be sure that the steering knuckle is horizontally posi-
tioned.
(d) Using SST and a press, remove the front axle hub LH
bearing.
SST 09950- 60010 (09951- 00600), 09950- 70010
(09951-07100)
15. INSTALL FRONT AXLE HUB LH BEARING
(a) Using SST and a press, install a new front axle hub LH
bearing to the steering knuckle LH.
SST 09950- 60020 (09951- 00790), 09950- 70010
(09951-07100)
16. INSTALL DISC BRAKE DUST COVER FRONT LH
(a) Place the disc brake dust cover front LH and using a torx wrench (T30), torque the 4 bolts.
Torque: 8.3 NVm (85 kgfVcm, 73 in.Vlbf)
17. INSTALL FRONT AXLE HUB SUB-ASSY LH
(a) Using SST and a press, install the front axle hub sub-
assy LH.
SST 09608- 32010, 09950- 60020 (09951- 00790),
09950-70010 (09951-07100)