torque spec LEXUS ES300 2005 Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 715 of 969
C65925
C91030
F40136
26-12
- FRONT SUSPENSIONFRONT SHOCK ABSORBER WITH COIL SPRING
2375 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(f) Install the front flexible hose No. 1 and speed sensor front
LH with the bolt.
Torque: 18.8 NVm (192 kgfVcm, 14 ftVlbf)
10. INSTALL FRONT SHOCK ABSORBER CAP LH
(H-TEMS SUSPENSION)
(a) Install the front shock absorber cap LH with the 3 nuts.
Torque: 14 NVm (143 kgfVcm, 10 ftVlbf)
(b) Disconnect the connector, install the harness clamp.
11. INSTALL FRONT STABILIZER LINK ASSY LH
(a) Install the front stabilizer link assy LH with the nut.
Torque: 74 NVm (755 kgfVcm, 55 ftVlbf)
HINT:
If the ball joint turns together with the nut, use a hexagon (6 mm)
wrench to hold the stud.
12. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
13. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26-5)
Page 719 of 969
2601I-09
ZX1712
26-16
- FRONT SUSPENSIONLOWER BALL JOINT ASSY FRONT LH
2379 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
LOWER BALL JOINT ASSY FRONT LH
REPLACEMENT
HINT:
CONPONENTS: See page 26-3.
1. REMOVE FRONT WHEEL
2. REMOVE FRONT AXLE HUB LH NUT (See page 30-8)
SST 09930-00010
3. DISCONNECT SPEED SENSOR FRONT LH (See page 30-8)
4. DISCONNECT FRONT DISC BRAKE CALIPER ASSY LH (See page 30-19)
5. REMOVE FRONT DISC
6. DISCONNECT TIE ROD ASSY LH (See page 30-8)
SST 09628-6201 1
7. DISCONNECT FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (See page 30-8)
8. REMOVE FRONT AXLE ASSY LH (See page 30-19)
9. REMOVE LOWER BALL JOINT ASSY FRONT LH (See page 30-19)
SST 09628-6201 1
10. INSPECT LOWER BALL JOINT ASSY FRONT LH
(a) As shown in the illustration, flip the ball joint stud back and
forth 5 times, before installing the nut.
(b) Using a torque wrench, turn the nut continuously at a rate
of 3 - 5 seconds per 1 turn and take the torque reading
on the 5th turn.
Turning torque:
0.98 - 3.43 N´m (10 - 35 kgf´cm, 8.7 - 30 in.´lbf)
11. INSTALL LOWER BALL JOINT ASSY FRONT LH (See page 30-19)
12. INSTALL FRONT AXLE ASSY LH (See page 30-19)
13. INSTALL FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (See page 30-8)
14. INSTALL TIE ROD ASSY LH (See page 30-8)
15. INSTALL FRONT DISC
16. INSTALL FRONT DISC BRAKE CALIPER ASSY LH (See page 30-19)
17. INSTALL SPEED SENSOR FRONT LH (See page 30-8)
18. INSTALL FRONT AXLE HUB LH NUT (See page 30-8)
19. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
20. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26-5)
21. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (See page 05-471)
w/o VSC (See page 05-420)
Page 721 of 969
C66721
C81547F40197
Inner side
Rear
side
C91607
26-18
- FRONT SUSPENSIONSTABILIZER BAR FRONT
2381 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
12. REMOVE STABILIZER BAR FRONT
13. REMOVE FRONT STABILIZER BAR BUSH NO.1
14. INSPECT FRONT STABILIZER LINK ASSY LH
(a) As shown in the illustration, flip the ball joint stud back and
forth 5 times, before installing the nut.
(b) Using a torque wrench, turn the nut continuously at a rate
of 2 - 4 seconds per 1 turn and take the torque reading
on the 5th turn.
Turning torque:
0.05 - 1.96 N´m (0.5 - 20 kgf´cm, 0.4 - 17.4 in.´lbf)
15. INSTALL FRONT STABILIZER BAR BUSH NO.1
HINT:
Install the bushing to the inner side of the bushing stopper on
the stabilizer bar.
16. INSTALL STABILIZER BAR FRONT
17. INSTALL RACK & PINION POWER STEERING GEAR ASSY (See page 51-21)
18. INSTALL STEERING INTERMEDIATE SHAFT SUB-ASSY (See page 51-21)
19. INSTALL PRESSURE FEED TUBE ASSY (See page 51-21)
SST 09023-00101
20. INSTALL STEERING GEAR OUTLET RETURN TUBE (See page 51-21)
SST 09023-00101
21. INSTALL TIE ROD ASSY LH (See page 30-8)
22. INSTALL TIE ROD ASSY RH
HINT:
Install the RH side by the same procedures with the LH side.
23. INSTALL FRONT STABILIZER BRACKET NO.1 LH
(a) Install the 2 front stabilizer brackets No. 1 LH with the 2
bolts.
Torque: 19 NVm (194 kgfVcm, 14 ftVlbf)
Page 722 of 969
F40143
- FRONT SUSPENSIONSTABILIZER BAR FRONT
26-19
2382 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
24. INSTALL FRONT STABILIZER BRACKET NO.1 RH
HINT:
Install the RH side by the same procedures with the LH side.
25. INSTALL FRONT STABILIZER LINK ASSY LH
(a) Install the front stabilizer link assy LH with the 2 nuts.
Torque: 74 NVm (755 kgfVcm, 55 ftVlbf)
HINT:
If the ball joint turns together with the nut, use a hexagon (6 mm)
wrench to hold the stud.
26. INSTALL FRONT STABILIZER LINK ASSY RH
HINT:
Install the RH side by the same procedures with the LH side.
27. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
28. BLEED POWER STEERING FLUID (See page 51-3)
29. CHECK POWER STEERING FLUID LEAKAGE
30. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26-5)
Page 728 of 969
F41590
51-6
- POWER STEERINGPOWER STEERING SYSTEM
2581 Author: Date:
(j) Disconnect the SST.
SST 09640- 10010 (09641- 01010, 09641- 01020,
09641-01030)
(k) Connect the pressure feed tube assy to the rack & pinion
power steering gear assy (See page 51-21).
(l) Bleed the power steering system.
5. CHECK STEERING EFFORT
(a) Center the steering wheel assy.
(b) Remove the horn button assy (See page 60-22).
(c) Start the engine and run it at idle.
(d) Using a torque wrench, measure the steering effort in
both directions.
Steering effort (Reference):
6 N´m (60 kgf´cm, 53 in.´lbf) or less
HINT:
Take the tire type, pressure and contact surface into consider-
ation before making your diagnosis.
(e) Install the steering wheel assy set nut.
Torque: 50 N´m (510 kgf´cm, 37 ft´lbf)
(f) Install the horn button assy (See page 60-22).
(g) Inspect SRS warning light (See page 05-818).
Page 729 of 969
51068-01
F41597
TYPE A VANE PUMP:
Pressure Port Union
Flow Control Valve
O-Ring
Flow Control Valve
Compression Spring
Power Steering
Suction Port Union
43 (438, 32)
Pump Bracket
Front
Vane Pump
Housing Front
O-Ring Gasket
O-Ring
24 (245, 18)24 (245, 18)
Vane Pump
Bracket Rear Vane Pump
Housing Rear
44 (449, 32)
Vane Pump Pulley
Vane Pump Shaft
Vane Pump Shaft Snap Ring
Vane Pump Housing Oil Seal
Vane Pump Plate
Vane Pump Rotor
Vane Pump Cam Ring
Vane Pump
Side Plate RearWave Washer
Non-reusable part
NVm (kgfVcm, ftVlbf) : Specified torque
Power steering fluid
X10
83 (846, 61)
13 (133, 10)
43 (438, 32)
- POWER STEERINGVANE PUMP ASSY
51-7
2582 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
VANE PUMP ASSY
COMPONENTS
Page 730 of 969
F41589
TYPE B VANE PUMP:
Pressure Port Union
O-Ring
Flow Control Valve
Flow Control Valve
Compression Spring
Gasket
Power Steering
Suction Port Union
O-Ring
Pump Bracket
Front
Vane Pump
Housing Front
O-Ring
24 (245, 18)
24 (245, 18)
Vane Pump
Housing Rear
Wave Washer
Vane Pump
Side Plate Rear
Vane Pump Cam Ring
Vane Pump Plate
Vane Pump Shaft Snap Ring W/Pulley Shaft
Sub-assy Vane Pump Housing
Oil Seal
Non-reusable part
NVm (kgfVcm, ftVlbf) : Specified torque
Power steering fluid
Vane Pump
Bracket Rear
X10
Vane Pump Rotor
83 (846, 61)
13 (133, 10)
44 (449, 32)
44 (449, 32)
51-8
- POWER STEERINGVANE PUMP ASSY
2583 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 735 of 969
W03541F41624
Press
SST
Oil Seal
F40339
Power Steering Fluid
F40339
Power Steering Fluid
- POWER STEERINGVANE PUMP ASSY
51-13
2588 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
29. INSPECT PRESSURE PORT UNION
If the union seat in the pressure port union is remarkably damaged and it may cause fluid leakage, replace
the vane pump assy.
30. INSTALL VANE PUMP HOUSING OIL SEAL
(a) Coat a new vane pump housing oil seal lip with power
steering fluid.
(b) Using SST and a press, install the new vane pump hous-
ing oil seal.
SST 09950-60010 (09951-00330),
09950-70010 (09951-07100)
NOTICE:
Make sure that the vane pump housing oil seal is installed
facing the correct direction.
31. INSTALL PUMP BRACKET FRONT
(a) Install the pump bracket front with the bolt.
Torque:
Type A Vane Pump: 43 NVm (438 kgfVcm, 32 ftVlbf)
Type B Vane Pump: 44 NVm (449 kgfVcm, 32 ftVlbf)
32. INSTALL VANE PUMP SHAFT(TYPE A VANE PUMP)
(a) Coat inside bushing surface of the vane pump housing
front with power steering fluid.
(b) Gradually insert the vane pump shaft from the pulley side.
NOTICE:
Do not damage the vane pump housing oil seal lip in the
vane pump housing front.
33. INSTALL W/PULLEY SHAFT SUB- ASSY(TYPE B
VANE PUMP)
(a) Coat inside bushing surface of the vane pump housing
front with power steering fluid.
(b) Gradually insert the w/pulley shaft sub-assy from the
pulley side.
NOTICE:
Do not damage the vane pump housing oil seal lip in the
vane pump housing front.
Page 739 of 969
- POWER STEERINGVANE PUMP ASSY
51-17
2592 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
51. CONNECT OIL RESERVOIR TO PUMP HOSE NO.1
(a) Connect the oil reservoir to pump hose No.1.
(b) Install the clip.
52. INSTALL FRONT FENDER APRON SEAL RH
53. INSTALL FRONT FENDER LINER RH
54. INSTALL FRONT WHEEL RH
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
55. BLEED POWER STEERING FLUID (See page 51-3)
56. INSPECT FLUID LEAK
Page 740 of 969
5106A-01
F41605
Rack & Pinion Power
Steering Gear Assy
Cotter Pin Return Tube
Assy Clamp
Power Steering Rack
Housing Heat InsulatorPressure
Feed Tube
Return Tube
Assy
Front Stabilizer
Bracket No.1 LH Front Stabilizer
Bracket No.1 RH
Front Stabilizer Bar
Front
Stabilizer Bar
Bush No.1
Front Stabilizer Bar
Bush No.1
* For use with SST
NVm (kgfVcm, ftVlbf) : Specified torque
Non-reusable part
24.5 (250, 18)
*22.5 (229, 17)
19 (194, 14)
Cotter Pin
O-Ring
9.8 (100, 87 in.Vlbf)9.8 (100, 87 in.Vlbf)
24.5 (250, 18)
*22.5 (229, 17)
35.3 (360, 26)
70 (714, 52)
49 (500, 36)
19 (194, 14)
74 (755, 55)
74 (755, 55)
49 (500, 36)
Steering Intermediate
Shaft Sub-assy
51-18
- POWER STEERINGRACK & PINION POWER STEERING GEAR ASSY
2593 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
RACK & PINION POWER STEERING GEAR ASSY
COMPONENTS